Wireless Power Converter Topology for Stable Zero-Voltage Switching

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wireless electrical power supply apparatuses face challenges in stability of transmission characteristics due to variations in circuit constants, leading to issues in mass production and compatibility, and are often costly and large in size.

Innovation Solution

A wireless electrical power supply apparatus is designed with single-switch converters and zero-voltage switching operations, along with a voltage control circuit to manage voltage differences and compensate for power fluctuations, reducing cost and size while enhancing stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If bridge circuits with multiple power semiconductors are used for wireless power transmission, then power transmission capability is improved, but device cost and size increase

Engineering Contradiction:
Improvepower transmission capabilityVSAvoiddevice cost and size
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the wireless power transmission system into separate transmitter and receiver sides, each using simple single-switch converters instead of complex bridge circuits. The transmitter includes a switching device and resonant capacitor, while the receiver includes a rectifying device and resonant capacitor, achieving power transmission without requiring multiple power semiconductors per side.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces expensive bridge circuit configurations with simpler single-switch converter topologies that use fewer and less costly power semiconductor devices. This substitution maintains functional capability while significantly reducing device cost and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If bridge circuits are used on both transmitter and receiver sides, then power transmission stability is improved, but control complexity increases

Engineering Contradiction:
Improvepower transmission stabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the complex control requirements from both sides by simplifying each side to a single-switch converter configuration. This allows the transmitter and receiver to operate with independent, simple control logic rather than requiring coordinated control of multiple switches on each side.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The resonant circuit configuration enables the system to self-regulate power transmission through natural resonance between the transmitter and receiver resonant capacitors. This self-organizing behavior reduces the need for complex external control mechanisms while maintaining transmission stability.

Inventive Principle:
Principle #25Self-service

3Device complexity

If single-switch converters are used for wireless power supply, then cost and size are reduced, but transmission power fluctuates due to circuit constant variations

Engineering Contradiction:
Improvecost and sizeVSAvoidtransmission characteristic stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces dynamic control mechanisms that adjust operating parameters in real-time to compensate for circuit constant variations. The control circuits monitor transmission conditions and dynamically adjust switching frequencies and duty cycles to maintain stable power transmission despite manufacturing tolerances and environmental changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control where the receiver detects power reception conditions and communicates back to the transmitter, which then adjusts its output to maintain stable transmission. This closed-loop control compensates for variations in circuit constants caused by mass production tolerances.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves stable transmission characteristics, reduces costs, and minimizes size, addressing the issues of circuit constant variations and compatibility, thereby improving the apparatus's performance and manufacturability.

Implementation Method 1

The wireless electrical power supply apparatus performs power transmission utilizing magnetic coupling between coils

Methodology Applied
Scientific EffectMagnetic coupling: Electromagnetic Induction

Implementation Method 2

a first resonant capacitor connected in parallel to either the first transmission coil or the first switching device, or both; a second resonant capacitor connected in parallel to either the second transmission coil or the second switching device, or both

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12074450B2Wireless electrical transfer with zero voltage switching power supply apparatus
Publication Date: 2024.08.27 NICHICON CORP
  • US12074450B2 patent drawing
  • US12074450B2 patent drawing
  • US12074450B2 patent drawing

AI summary

A wireless electrical power supply apparatus 100 includes a first electrical power supply unit 101, a second electrical power supply unit 104, voltage control circuits 113 and 123 configured to control a first voltage difference between a first input voltage E1 and a first output voltage E2 during forward power transmission and a second voltage difference between a second input voltage E2 and a second output voltage E1 during reverse power transmission, a second switching control circuit 121, 122 configured to turn off a second transistor Q2 during the forward power transmission and thereby cause a second diode D2 to perform rectification, and a first switching control circuit 111, 112 configured to turn off a first transistor Q1 during the reverse power transmission and thereby cause a first diode D1 to perform rectification.