Wireless Robot Charging via Dynamic Magnetic Flux Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional charging methods for robotic devices, particularly those using wired connections, restrict the range of robotic devices due to power consumption constraints and limited battery life, making it challenging for them to return to a docking station, especially in environments where energy stored in the battery is insufficient.

Innovation Solution

A wireless charging system utilizing a power transmitting unit with conducting wires that carry alternating current signals to generate a time-varying magnetic flux, detected by an induction coil in the robotic device, allowing for controlled amplitude and frequency adjustments to optimize power transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired charging connection is used, then charging reliability is improved, but robotic device range is reduced

Engineering Contradiction:
Improvecharging reliabilityVSAvoidrobotic device range
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent replaces the mechanical wired connection system with a wireless electromagnetic field-based power transmission system. The transmitting apparatus uses electromagnetic signals to transfer power without physical contact, eliminating the need for plugging and unplugging charging cables, thereby maintaining charging reliability while significantly extending the robotic device's operational range.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces electromagnetic fields as an intermediary medium for power transmission. Instead of direct mechanical connection, power is transmitted through electromagnetic signals that can penetrate through space and obstacles, enabling reliable power transfer over distances without requiring the robotic device to return to a fixed docking station.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If battery capacity is increased to extend range, then robotic device range is improved, but device weight and size increase

Engineering Contradiction:
Improverobotic device rangeVSAvoiddevice weight
Core Design Contradiction:
Length of moving objectVSWeight of moving object

Solution Approach 1:

The patent replaces the mechanical battery storage system with a wireless power transmission system. Instead of increasing battery capacity to extend range, the system uses electromagnetic field-based power transmission to provide continuous power supply, thereby extending range without adding weight from larger batteries.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Length of moving object

If wireless charging is implemented, then robotic device range is extended, but power transmission efficiency is reduced

Engineering Contradiction:
Improverobotic device rangeVSAvoidpower transmission efficiency
Core Design Contradiction:
Length of moving objectVSLoss of energy

Solution Approach 1:

The patent implements feedback mechanisms in the wireless power transmission system. The receiving apparatus communicates with the transmitting apparatus to provide information about power reception status, distance, and alignment, allowing the transmitting apparatus to adjust transmission parameters dynamically to optimize power transfer efficiency and minimize energy loss.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of transmission parameters based on real-time conditions. The system can adapt transmission power, frequency, and beam direction dynamically to maintain optimal efficiency as the robotic device moves or changes orientation, thereby reducing energy loss while extending range.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and flexible wireless charging of robotic devices, extending their operational range by allowing them to recharge without the need for a physical connection, thereby overcoming the limitations of battery life and distance constraints.

Implementation Method 1

a power transmitting unit 610 comprising a plurality of conducting wires each configured to carry a respective alternating current signal and to generate a time-varying magnetic flux when the conducting wire carries the alternating current signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power receiving unit 1210 comprising at least one conducting wire 1220 comprising at least one induction coil 1230 configured to wirelessly receive power transmitted by the charging apparatus 600

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11114894B2Apparatus system and method of wireless robot charging
Publication Date: 2021.09.07 SONY INTERACTIVE ENTERTAINMENT LLC
  • US11114894B2 patent drawing
  • US11114894B2 patent drawing
  • US11114894B2 patent drawing

AI summary

A charging apparatus for wireless charging of one or more robotic devices includes a power transmitting unit having a plurality of conducting wires each configured to carry a respective alternating current signal and to generate a time-varying magnetic flux when the conducting wire carries the alternating current signal, a processor configured to detect a presence or an absence of an induction coil of a robotic device within a predetermined distance of a conducting wire and to generate control data based on the result of the detection, and a control unit configured to control at least one of an amplitude and a frequency of each respective alternating current signal supplied to each of the conducting wires based on the control data, where the control unit is configured to increase at least one of an amplitude and a frequency of an alternating current signal supplied to a conducting wire in response to control data indicating the presence of the induction coil within the predetermined distance of the conducting wire.