Work Function Patterns for Leakage Current Control

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Solution Overview

Problem

Semiconductor devices face reliability issues due to high integration, which can lead to increased leakage current and reduced accuracy in electrical conductivity.

Innovation Solution

A semiconductor device design incorporating a substrate with a word line structure that includes a gate insulation pattern, a first work function pattern with a higher work function than the gate electrode pattern, and a second work function pattern, which helps in reducing leakage current and enhancing reliability by adjusting the threshold voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high integration is implemented in semiconductor devices, then device functionality and capacity are improved, but leakage current increases and reliability deteriorates

Engineering Contradiction:
Improvedevice functionalityVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local quality by implementing work function patterns with different work functions at specific locations within the gate structure. The first work function pattern (e.g., tungsten nitride with work function of 4.5-5.5 eV) is positioned at the interface with the semiconductor substrate, while the second work function pattern (e.g., titanium nitride with work function of 3.5-4.5 eV) is positioned above it. This spatial differentiation of material properties allows localized control of electrical characteristics to reduce leakage current while maintaining overall device functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the work function parameter of the gate structure by introducing multiple layers with different work function values. By adjusting the work function gradient from the substrate interface upward, the threshold voltage is controlled and leakage current is reduced. This parameter modification approach allows the device to maintain high integration benefits while improving reliability through electrical characteristic optimization.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high integration is implemented in semiconductor devices, then device capacity is improved, but accuracy of electrical conductivity deteriorates

Engineering Contradiction:
Improvedevice capacityVSAvoidaccuracy of electrical conductivity
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The work function patterns create local quality variations in the gate structure that precisely control the electrical conductivity characteristics at the semiconductor-gate interface. This localized material property differentiation enables accurate control of threshold voltage and channel conductivity, improving the precision of electrical conductivity while maintaining high device capacity through continued integration.

Inventive Principle:
Principle #3Local quality

3Reliability

If work function patterns are added to the gate structure, then leakage current is reduced and reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedevice reliabilityVSAvoidgate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is segmented into multiple functional layers: gate insulation pattern, first work function pattern, and second work function pattern. Each layer performs a specific function - the gate insulation provides electrical isolation, the first work function pattern controls the interface properties with the semiconductor substrate, and the second work function pattern adjusts the overall gate characteristics. This segmentation allows reliable leakage current reduction while keeping the added complexity manageable through clear functional division.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The work function patterns serve multiple functions simultaneously: they control threshold voltage, reduce leakage current, and provide interface engineering between different materials. This multi-functionality reduces the need for separate structures, thereby limiting the increase in device complexity while achieving improved reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10811408B2Semiconductor device including a gate insulation pattern and a gate electrode pattern
Publication Date: 2020.10.20 SAMSUNG ELECTRONICS CO LTD
  • US10811408B2 patent drawing
  • US10811408B2 patent drawing
  • US10811408B2 patent drawing

AI summary

A semiconductor device includes a substrate including an active region defined by a device isolation layer. A word line structure is in a trench formed in an upper portion of the substrate. The word line structure includes a gate insulation pattern covering an inner surface of the trench. A gate electrode pattern is on the gate insulation pattern. A first work function pattern is between the gate insulation pattern and the gate electrode pattern. A second work function pattern is on the first work function pattern and extends along a side surface of the gate electrode pattern. The first work function pattern has a top surface at a level below that of a bottom surface of the gate electrode pattern. The first work function pattern has a work function greater than that of the second work function pattern.