X-ray detector dual-mode sensor for saturated pixel signal estimation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Photon-counting based spectral CT systems face challenges with high count rates, leading to saturated detector pixels that cannot distinguish pulses or efficiently separate electron-hole pairs, resulting in corrupted energy information.

Innovation Solution

An x-ray detector with sensor elements that provide both energy-threshold counts and integrating measurement results, allowing for accurate estimation of count signals from saturated pixels using an object model and modeled x-ray beams, eliminating the need for scout scans and enabling reliable data reconstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If photon-counting detectors are used in spectral CT systems, then energy information and material differentiation are improved, but detector saturation occurs at high count rates causing loss of measurement reliability

Engineering Contradiction:
Improveenergy information accuracyVSAvoidmeasurement data reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies dynamics by making the detector operate in two different modes dynamically: photon-counting mode for energy information and integration mode for total signal accumulation. The system automatically switches between these modes or combines them based on the counting rate conditions, allowing reliable operation across a wide range of x-ray flux conditions without saturation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter of the detector from fixed photon-counting mode to a flexible mode that adapts between photon-counting and integration based on the incident x-ray flux level. This parameter change allows the detector to handle high count rates by switching to integration mode while maintaining energy information capability through the dual-mode architecture

Inventive Principle:
Principle #35Parameter changes

2Speed

If direct conversion material is used in detectors, then detection speed is improved, but pulse distinction capability deteriorates at high count rates leading to pixel saturation

Engineering Contradiction:
Improvedetection speedVSAvoidpulse distinction capability
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent uses dynamics by implementing a dual-mode detector that can switch between photon-counting mode (for pulse distinction) and integration mode (for total signal) based on the incident flux level. This dynamic adaptation allows the system to maintain accurate pulse distinction at low count rates while avoiding saturation at high count rates through mode switching

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If scout scans are performed to obtain object models, then accurate material composition determination is improved, but examination time and radiation dose increase

Engineering Contradiction:
Improvematerial composition determination accuracyVSAvoidexamination time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies universality by making the main imaging detector serve multiple functions: it simultaneously performs photon-counting for energy information, integration for total signal, and provides the data needed for object modeling. This eliminates the need for separate scout scans, as the same detector collects all necessary information during the primary examination

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements preliminary action by using the integration mode data collected during the main scan to pre-process and create object models directly from the imaging data. This allows the system to have object models available without requiring preliminary scout scans, as the integration data is collected concurrently with the imaging process

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and reliable measurement data even in saturated conditions, allowing for precise material composition and path length determination, and reduces the need for additional scans, improving image reconstruction in CT systems.

Implementation Method 1

said sensor unit comprises a direct-conversion sensing layer for directly converting incident x-ray radiation into electrical charge signals forming charge pulses

Methodology Applied
Scientific EffectDirect conversion: Photoelectric Effect

Implementation Method 2

said integrating layer being arranged on a side of the direct-conversion sensing layer facing away from the incident x-ray radiation for converting x-ray radiation reaching said integrating layer into said integration signals

Methodology Applied
Scientific EffectIntegration:

Data Source

PatentEP2751593B1X-ray detector
Publication Date: 2019.10.16 KONINKLIJKE PHILIPS NV
  • EP2751593B1 patent drawingFigure 1
  • EP2751593B1 patent drawingFigure 2
  • EP2751593B1 patent drawingFigure 3

AI summary

The present invention relates to an x-ray detector comprising a sensor unit (200, 300) for detecting incident x-ray radiation comprising a number of sensor elements (230, 311-314 ), a counting channel (240) per sensor element for obtaining a count signal by counting photons or charge pulses generated in response to the incident x-ray radiation since a beginning of a measurement interval, an integrating channel (250) per sensor element for obtaining an integration signal representing the total energy of radiation detected since the beginning of the measurement interval, and a processing unit (260) for estimating, from the integration signals of the sensor elements (321), count signals of sensor elements (311, 312) whose counting channel has been saturated during the measurement interval.