X-ray Detector Collimator Threshold Plate Thickness

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Solution Overview

Problem

In X-ray CT apparatuses, the integration of the X-ray detector and data acquisition system (DAS) leads to the DAS being exposed to unabsorbed X-rays, causing potential breakdowns and preventing tiling arrangements of detection elements.

Innovation Solution

The X-ray CT apparatus incorporates a collimator with a threshold plate and light reflectors between scintillators, ensuring that the DAS is not exposed to unabsorbed X-rays by setting the threshold plate thickness greater than or equal to the gap thickness between scintillators, thereby blocking scattered radiation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the X-ray detector and DAS are integrally formed, then the detection element and DAS can be arranged in a tiling fashion improving manufacturing efficiency, but the DAS becomes exposed to unabsorbed X-rays causing potential breakdowns

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidDAS reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

A collimator is introduced as an intermediary component between the X-ray detector and the DAS. The collimator absorbs unabsorbed X-rays that would otherwise reach the DAS, acting as a mediator that protects the DAS from radiation while allowing the integral formation of the detector and DAS modules.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful function of unabsorbed X-rays is extracted and isolated by the collimator, which captures and absorbs these radiation before they can reach the DAS. This separation protects the DAS from the harmful effects while maintaining the integrated structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If the DAS is arranged at a position not exposed to X-rays in an integral structure, then DAS reliability is improved, but the detection element and DAS cannot be arranged in a tiling fashion reducing manufacturing efficiency

Engineering Contradiction:
ImproveDAS reliabilityVSAvoidmanufacturing efficiency
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The collimator serves as a mediator that enables the DAS to be positioned in an integrated configuration while still protecting it from X-ray exposure. This intermediary allows both tiling arrangement for manufacturing efficiency and reliable DAS positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the threshold plate thickness is increased to block scattered radiation, then DAS protection from X-rays is improved, but the overall detector size and complexity increase

Engineering Contradiction:
ImproveDAS protectionVSAvoiddetector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The collimator is positioned specifically at the boundary between the detection elements and the DAS, providing localized protection only where needed. This targeted approach protects the DAS from scattered radiation without requiring the entire detector structure to be more complex or larger.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents X-ray leakage to the DAS, even when the X-ray detector and DAS are integrally formed, thus avoiding potential breakdowns and allowing for tiling arrangements of detection elements.

Implementation Method 1

The scintillator absorbs X-rays collimated at a preceding stage to thereby produce light (fluorescence)

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

The PD converts the light into an electric signal by the optical sensor

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 3

a collimator having a threshold plate with a thickness Wc to eliminate scattered radiation from the X-ray

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS8976924B2X-ray CT apparatus and X-ray detector
Publication Date: 2015.03.10 TOSHIBA MEDICAL SYST CORP
  • US8976924B2 patent drawing
  • US8976924B2 patent drawing
  • US8976924B2 patent drawing

AI summary

An X-ray detector of an X-ray CT apparatus has a collimator, a plurality of scintillators, a light reflector and a plurality of photodiodes. The collimator has a threshold plate with a thickness Wc to eliminate scattered radiation from an X-ray. The plurality of scintillators emit light based on the X-ray. The light reflector is provided in a gap between adjacent scintillators of the plurality of scintillators. The plurality of photodiodes convert the light of each of the plurality of scintillators into the electric signal. The thickness Wc of the threshold plate mounted on the X-ray incident side of the adjacent scintillators, and a thickness Ws of the gap has a relationship shown in a following expression: Wc≧Ws.