X-ray Detector Noise Reduction via Intermediary Electrode

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Solution Overview

Problem

Existing X-ray detectors face challenges in minimizing electrical noise in wires and electrodes, which affects their detective quantum efficiency (DQE).

Innovation Solution

The X-ray detector design includes a substrate with specific electrode and insulation layer configurations, such as a gate line, semiconductor layer, source and drain electrodes, a photodiode, and insulation layers, which minimize electrical noise by optimizing the placement and connection of these components to reduce electron trap phenomena and improve signal detection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If electrical conductors and electrodes are placed closer together to reduce device complexity, then device complexity is reduced, but electrical noise increases due to electron trap phenomena

Engineering Contradiction:
Improvestructure complexityVSAvoidelectrical noise
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

An intermediate electrical conductor is introduced between the data line and the source electrode to serve as a mediator. This intermediate conductor includes a first portion positioned at the opening to contact the source electrode and a second portion positioned on the insulation layer to contact the data line, thereby reducing electrical noise while maintaining electrical connection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical connection is transitioned from a planar arrangement to a three-dimensional structure by positioning the intermediate conductor both at the opening (contacting source electrode) and on the insulation layer (contacting data line), separating the conductors in the vertical dimension to reduce noise

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-affected harmful factors

If insulation layers are made thicker to reduce electrical noise, then electrical noise is minimized, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical noiseVSAvoidlayer thickness control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The insulation layer structure is made non-uniform with different thicknesses in different regions: the second insulation layer is thicker than the first insulation layer, and the third insulation layer is thicker than the first insulation layer, providing localized noise reduction where needed while maintaining overall manufacturability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the detective quantum efficiency (DQE) of the X-ray detector by minimizing electrical noise, leading to improved light detection efficiency and better image quality.

Implementation Method 1

a photodiode that is positioned on the lower electrode

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

a scintillator layer that is positioned on the planarization layer

Methodology Applied
Scientific EffectScintillation: Scintillation

Data Source

PatentUS8803210B2X-ray detector
Publication Date: 2014.08.12 SAMSUNG DISPLAY CO LTD
  • US8803210B2 patent drawing
  • US8803210B2 patent drawing
  • US8803210B2 patent drawing

AI summary

An X-ray detector includes a substrate; a gate line that is extended in a first direction on the substrate; a gate electrode that is extended from the gate line; a semiconductor layer that is positioned on the gate electrode; a source electrode and drain electrode that are positioned on the semiconductor layer; a lower electrode that is extended from the drain electrode; a photodiode that is positioned on the lower electrode; a first insulation layer that is positioned on the source electrode and the drain electrode and that includes a first opening that exposes the source electrode; and a data line that is extended in a second direction intersecting a first direction on the first insulation layer to intersect the gate line with the first insulation layer interposed between the data line and the gate line, and the data line being electrically connected to the source electrode through the first opening.