Zigzag Display Fan-Out Wiring for Uniform Luminance and Reduced Dead Space

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Solution Overview

Problem

Existing display devices face challenges in maintaining uniform luminance across the display area due to resistance differences in fan-out wires, leading to non-uniform luminance and increased dead space, while also being prone to defects like open-circuits and short-circuits during fan-out wiring patterning.

Innovation Solution

The display device incorporates zigzag and straight portions in fan-out wires with specific width and length configurations, along with a photomask design that includes slits, to minimize resistance differences and prevent defects, ensuring uniform luminance and reduced dead space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fan-out wires are made with uniform width, then manufacturing is simple, but resistance differences cause non-uniform luminance

Engineering Contradiction:
Improveluminance uniformityVSAvoidwiring structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The fan-out wires are designed with different widths at different locations: wider in the first direction (to reduce resistance for longer paths) and narrower in the second direction. This local variation in wire width compensates for resistance differences across the display panel, achieving uniform luminance without excessive complexity.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If fan-out wires are made wider to reduce resistance, then luminance uniformity improves, but dead space increases

Engineering Contradiction:
Improveluminance uniformityVSAvoiddead space
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

Instead of uniformly increasing wire width across all fan-out wires, the patent applies width variation locally: wires are wider only where needed (in the first direction) to compensate for resistance, and maintain standard width elsewhere. This targeted approach reduces dead space while achieving luminance uniformity.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If photomask pattern is made finer to reduce dead space, then manufacturing precision improves, but defects like open-circuits and short-circuits increase

Engineering Contradiction:
Improvedead spaceVSAvoidwiring defect rate
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The photomask is designed with pre-compensated features: wider patterns for fan-out wires in the first direction and included angles greater than 90 degrees at wire intersections. These preliminary design adjustments ensure that after manufacturing tolerances are applied, the final wire dimensions and spacing remain adequate, preventing open-circuits and short-circuits while maintaining fine pitch.

Inventive Principle:
Principle #10Preliminary action

4Area of stationary object

If fan-out wires are placed closer together to reduce dead space, then area utilization improves, but short-circuit defects increase

Engineering Contradiction:
Improvedead spaceVSAvoidwiring defect rate
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent varies the spacing between fan-out wires locally based on position: wires are spaced more widely where resistance compensation is needed (with wider wire widths) and can be placed closer together where standard dimensions suffice. This selective spacing reduces overall dead space while maintaining adequate isolation to prevent short-circuits.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12484308B2Display device with reduced dead space, photomask, and manufacturing method of display device
Publication Date: 2025.11.25 SAMSUNG DISPLAY CO LTD
  • US12484308B2 patent drawing
  • US12484308B2 patent drawing
  • US12484308B2 patent drawing

AI summary

A display device includes a substrate, a first wiring layer, a second wiring layer, a data fan-out, and a data flexible printed circuit board. The substrate has a display area and a peripheral area. The first wiring layer transfers a gate signal in the display area. The second wiring layer transfers a data voltage in the display area. The data fan-out has a first data fan-out wire connected to the second wiring layer. The data flexible printed circuit board is electrically connected to the first data fan-out wire in the peripheral area. The first data fan-out wire includes a first zigzag portion having a zigzag shape and a first straight portion that extends from the first zigzag portion. A width of the first straight portion is larger than a width of the first zigzag portion.