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Home»TRIZ Case»Dynamic Sensor System for Reliable Liquid Transition Detection

Dynamic Sensor System for Reliable Liquid Transition Detection

May 25, 20264 Mins Read
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Dynamic Sensor System for Reliable Liquid Transition Detection

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Summary

Problems

Existing sensor systems for liquid quality measurement, such as those used in milking, often fail to accurately detect changes in liquid properties, leading to false-positive alarm signals due to gradual changes in parameter values, which can result in undesirable consequences like incorrect liquid supply or machine damage.

Innovation solutions

A sensor system with a through-flow cell, detector device, and sensor control that analyzes detector signals to detect liquid transitions by considering the degree and velocity of changes in signal values, generating an alarm signal when a change exceeds a predetermined threshold, and includes features like liquid presence detection, optical property measurement, and temperature monitoring to prevent false alarms.

TRIZ Analysis

Specific contradictions:

liquid transition detection reliability
vs
parameter value comparison accuracy

General conflict description:

Reliability
vs
Measurement precision
TRIZ inspiration library
15 Dynamics
Try to solve problems with it

Principle concept:

If a sensor system compares parameter values to absolute threshold values for liquid quality measurement, then the system can detect liquid transitions, but gradual changes in parameter values with the same liquid cause false-positive alarm signals

Why choose this principle:

The patent implements dynamic threshold adjustment by continuously adapting the reference threshold based on the running mean of detected parameter values. Instead of using fixed absolute thresholds, the system dynamically calculates thresholds that adapt to gradual changes in liquid properties, thereby distinguishing between normal parameter drift and actual liquid transitions. This dynamic approach resolves the contradiction by maintaining measurement precision while improving detection reliability.

TRIZ inspiration library
35 Parameter changes
Try to solve problems with it

Principle concept:

If a sensor system compares parameter values to absolute threshold values for liquid quality measurement, then the system can detect liquid transitions, but gradual changes in parameter values with the same liquid cause false-positive alarm signals

Why choose this principle:

The patent changes the measurement approach from comparing against fixed absolute values to comparing against dynamically adjusted thresholds based on the statistical properties (running mean and standard deviation) of the parameter values. This parameter change in the threshold calculation method allows the system to accommodate gradual parameter changes while still detecting significant liquid transitions accurately.

Application Domain

sensor systems liquid detection dynamic thresholds

Data Source

Patent US20140130745A1 Detector system, sensor and dairy animal treatment device
Publication Date: 15 May 2014 TRIZ 电器元件
FIG 01
US20140130745A1-D00000
FIG 02
US20140130745A1-D00001
FIG 03
US20140130745A1-D00002
Login to view Image

AI summary:

A sensor system with a through-flow cell, detector device, and sensor control that analyzes detector signals to detect liquid transitions by considering the degree and velocity of changes in signal values, generating an alarm signal when a change exceeds a predetermined threshold, and includes features like liquid presence detection, optical property measurement, and temperature monitoring to prevent false alarms.

Abstract

Sensor system with a sensor device having a through-flow cell for liquid, a detector device for measuring a property of the liquid in the through-flow cell and for generating an associated detector signal, a sensor control for analyzing the detector signal, wherein the sensor control detects a liquid transition between two different liquids in the through-flow cell when a change (per unit time) in the detector signal is greater is than a threshold value. In the case of such a liquid transition detection, the sensor control generates an alarm signal. Liquid transition detection is carried out by optical, temperature and/or conductivity sensors.

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    Table of Contents
    • Dynamic Sensor System for Reliable Liquid Transition Detection
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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