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Home»TRIZ Case»Heat Insulation Design for Safer Battery Modules

Heat Insulation Design for Safer Battery Modules

May 22, 20263 Mins Read
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Heat Insulation Design for Safer Battery Modules

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Summary

Problems

Battery modules in electric vehicles face challenges with heat dissipation and cooling performance due to complex heat transfer paths, leading to electrical performance deterioration and potential ignition or explosion risks from heat generation during charging and discharging.

Innovation solutions

A battery cell assembly is designed with a heat insulating member, such as mica, ceramic wool, or aerogel, placed between battery cells to block heat propagation, along with a support member to enhance assembly efficiency and reduce the heat transfer path, thereby improving heat dissipation efficiency.

TRIZ Analysis

Specific contradictions:

number of battery cells
vs
heat dissipation performance

General conflict description:

Quantity of substance
vs
Temperature
TRIZ inspiration library
1 Segmentation
Try to solve problems with it

Principle concept:

If a large number of battery cells are mounted in a battery module to increase capacity, then the energy density and power output are improved, but the heat transfer path becomes more complex and heat dissipation performance deteriorates

Why choose this principle:

The patent divides the battery module into multiple battery cell assemblies, where each assembly contains a specific number of battery cells arranged in a structured configuration. This segmentation allows for better heat management by creating modular units with controlled heat transfer paths, resolving the contradiction between increasing cell quantity and maintaining heat dissipation performance.

TRIZ inspiration library
24 Intermediary (Mediator)
Try to solve problems with it

Principle concept:

If battery cells are arranged closely to simplify module structure, then assembly efficiency is improved, but heat propagation between cells increases ignition risk

Why choose this principle:

The patent introduces heat insulating members as intermediary elements positioned between adjacent battery cells within each assembly. These insulating members act as thermal barriers that prevent direct heat propagation between cells while maintaining the compact structured arrangement, thus resolving the contradiction between structural simplicity and heat isolation.

Application Domain

heat insulation battery safety thermal management

Data Source

Patent US20230291036A1 Battery cell assembly and battery module including same
Publication Date: 14 Sep 2023 TRIZ 电器元件
FIG 01
US20230291036A1-D00001
FIG 02
US20230291036A1-D00002
FIG 03
US20230291036A1-D00003
Login to view Image

AI summary:

A battery cell assembly is designed with a heat insulating member, such as mica, ceramic wool, or aerogel, placed between battery cells to block heat propagation, along with a support member to enhance assembly efficiency and reduce the heat transfer path, thereby improving heat dissipation efficiency.

Abstract

A battery cell assembly includes a first battery cell, a second battery cell disposed to face the first battery cell, a protective member disposed between the first battery cell and the second battery cell, and a support member coupled to at least one side of the protective member and supporting the protective member. The protective member includes a heat insulating member preventing heat propagation between the first battery cell and the second battery cell.

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    battery safety heat insulation Thermal Management
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    Table of Contents
    • Heat Insulation Design for Safer Battery Modules
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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