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Home»TRIZ Case»Optimized Coolant Circuit Design for Electric Vehicles

Optimized Coolant Circuit Design for Electric Vehicles

May 22, 20264 Mins Read
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Optimized Coolant Circuit Design for Electric Vehicles

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Summary

Problems

Existing coolant circuits in electrically powered vehicles lack a versatile heating element and are not optimized for simplified design, with heating elements typically serving only specific components and integration options limited to full or no integration of the battery storage system.

Innovation solutions

A coolant circuit design featuring a multi-way valve device connecting a first coolant line to a battery storage device, a second coolant line for vehicle components, a heat exchanger, and an electric heating element, allowing flexible distribution and bypass of coolant flow through these components, enabling versatile heating and cooling functions.

TRIZ Analysis

Specific contradictions:

thermal management reliability
vs
coolant circuit complexity

General conflict description:

Reliability
vs
Device complexity
TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If a conventional coolant circuit with separate cooling loops for engine and battery is used, then each component can be cooled independently, but the system complexity increases and space requirements increase

Why choose this principle:

The patent merges the previously separate coolant circuits for the internal combustion engine and the electric motor/generator into a single integrated coolant circuit. This allows both components to be cooled using a common coolant flow path, reducing the number of separate pumps, valves, and cooling loops while maintaining independent thermal control capability through a single variable capacity heat exchanger that can dynamically allocate cooling capacity between the engine and motor/generator based on real-time thermal demands

TRIZ inspiration library
5 Merging (Combining)
Try to solve problems with it

Principle concept:

If a conventional coolant circuit with separate cooling loops for engine and battery is used, then each component can be cooled independently, but the space required for coolant circulation increases

Why choose this principle:

The patent merges the previously separate coolant circuits for the internal combustion engine and the electric motor/generator into a single integrated coolant circuit. This allows both components to be cooled using a common coolant flow path, reducing the number of separate pumps, valves, and cooling loops while maintaining independent thermal control capability through a single variable capacity heat exchanger that can dynamically allocate cooling capacity between the engine and motor/generator based on real-time thermal demands

Application Domain

thermal management coolant circuit electric vehicles

Data Source

Patent EP4452676B1 Coolant circuit for optimized thermal management for an at least partially electrically operated motor vehicle
Publication Date: 22 Apr 2026 TRIZ 新能源汽车
FIG 01
IMGF0001
FIG 02
IMGF0002
FIG 03
IMGF0003
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AI summary:

A coolant circuit design featuring a multi-way valve device connecting a first coolant line to a battery storage device, a second coolant line for vehicle components, a heat exchanger, and an electric heating element, allowing flexible distribution and bypass of coolant flow through these components, enabling versatile heating and cooling functions.

Abstract

A coolant circuit (10) for an at least partially electrically operated motor vehicle (200) is described, having a first coolant section (12) with a first coolant pump (14), wherein the first coolant section (12) is connected to a battery storage device (16) for cooling or heating it; a second coolant section (22) with a second coolant pump (24), wherein the second coolant section (22) is connected to further motor vehicle components (26, 28), in particular drive-side components, for cooling or heating them; a heat exchanger (30), in particular a chiller, which is arranged in a heat exchanger portion (32) of the coolant circuit (10) and is connected to a refrigerant circuit (34) of the motor vehicle (200); an electric heating element (36) which is arranged on the heating portion (38) of the coolant circuit (10) and is configured to heat coolant circulating in the coolant circuit (10) as required. It is provided here that the first coolant section (12), the second coolant section (22) and the heating portion (38) are connected to one another by means of a multiway valve device (18).

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    coolant circuit electric vehicles Thermal Management
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    Table of Contents
    • Optimized Coolant Circuit Design for Electric Vehicles
      • Summary
      • TRIZ Analysis
      • Data Source
      • Accelerate from idea to impact
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