A flat arc-resistant aviation cable
By introducing splicing support mechanisms and multi-directional protection mechanisms into the aviation cables, the problems of clutter and insufficient connectivity are solved, the stable installation and efficient use of the cables are achieved, and the safety and life of the aircraft are improved.
Patent Information
- Application Number
- CN202411345092.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2044-09-26
AI Technical Summary
Due to the lack of interconnectivity of aviation cables, the cables are mixed and difficult to distinguish, affecting the convenience of the staff.
A flat arc-resistant aviation cable is designed, using splicing support mechanism and multi-directional protection mechanism. By locking components such as metal plates, magnetic suction blocks, arc-shaped support blocks and flow guide cores, stable connection and protection of the cable are achieved. , ensure that the cable is not prone to chaos and damage during use.
It improves the installation convenience and use stability of the cable, enhances the compression resistance of the cable, extends the service life, and improves the safety and reliability on the aircraft.
Smart Images

Figure CN118866452B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aviation cables, in particular to a flat arc-resistant aviation cable. Background Art
[0002] Aviation cables are widely used in connection installation lines or signal transmission of aircraft, satellites, rockets and other aircraft. They can be used as electrical connection lines for electrical appliances, instruments and equipment in high and low temperature and various harsh environments. They are suitable for electrical equipment and instrument lines in the aviation industry, electronics industry and other high temperature conditions. Aviation cables have small outer diameter, light weight, wide operating temperature range, oil resistance, wear resistance, acid and alkali resistance and various chemical reagent corrosion resistance, aging resistance, high temperature resistance, vibration resistance, impact resistance, easy installation, non-combustibility and other properties. As a type of cable, flat cable is also widely used in civilian appliances such as telephones and recorders due to its advantages of easy bending and small wiring space.
[0003] However, currently most aviation cables are multiple cables piled together, and flat cables lack connectivity between each other, resulting in the cables being mixed together in a disorderly manner, which greatly inconveniences the staff in subsequently finding and identifying the corresponding types of cables. Therefore, the present invention provides a flat arc-resistant aviation cable to meet people's needs. Summary of the invention
[0004] The present invention provides a flat arc-resistant aviation cable, which can effectively solve the problem that most of the aviation cables proposed in the above background technology are multiple cables piled together, and the flat cables lack connectivity between each other, resulting in the cables being mixed together in a disorderly manner, which greatly inconvenient for the staff to find and identify the corresponding types of cables later.
[0005] To achieve the above object, the present invention provides the following technical solution: a flat arc-resistant aviation cable, comprising four cores, the surfaces of the four cores are all wrapped with insulating layers, a rubber frame is installed on the outer side of the insulating layer, a rubber surface layer is installed on the outer side of the rubber frame, and a splicing support mechanism is installed on the surface of the rubber surface layer;
[0006] The splicing support mechanism includes a groove;
[0007] The top and bottom of both sides of the rubber surface layer are provided with grooves, an upper fitting panel is fitted on the surface of the rubber surface layer, and a lower fitting panel is fitted on the bottom of the rubber surface layer, and locking side edges are fixedly connected to both sides of the upper fitting panel and the lower fitting panel, and a locking metal sheet is fixedly connected to one end of the locking side edge, and a splicing surface is fixedly installed at the bottom end of the lower fitting panel, and splicing grooves are symmetrically provided at the bottom of the splicing surface, and magnetic blocks are equidistantly embedded and installed inside the splicing grooves, and a splicing metal strip is symmetrically fixedly installed at the top end of the upper fitting panel;
[0008] The top of the rubber surface layer is equidistantly provided with mounting grooves, one side of the rubber surface layer is equidistantly provided with a left supporting bent plate, the other side of the rubber surface layer is equidistantly provided with a right supporting bent plate, one end of the right supporting bent plate is fixedly connected with an embedded block, the tops of the left and right supporting bent plates are fixedly connected with upper protrusions, the bottoms of the left and right supporting bent plates are fixedly connected with lower protrusions, and through holes are equidistantly provided in the middle of the locking sides on both sides of the upper fitting panel.
[0009] According to the above technical solution, the widths of the upper fitting panel and the lower fitting panel are the same as the width of the rubber surface layer, and the locking side edges are tightly attached to the two side surfaces of the rubber surface layer.
[0010] According to the above technical solution, the locking metal sheet is a metal sheet that can be pressed and deformed, the position of the locking metal sheet corresponds to the groove, and the locking metal sheet is pressed and embedded in the inside of the groove.
[0011] According to the above technical solution, the positions of the splicing groove and the splicing metal strip correspond to each other, the thickness of the splicing metal strip is the same as the groove depth of the splicing groove, and the width of the splicing groove and the splicing metal strip is the same.
[0012] According to the above technical solution, one end of the left supporting bent plate and the right supporting bent plate are inserted into the interior of the installation groove, one end of the left supporting bent plate is provided with an embedding groove, the embedding block is inserted into the embedding groove, and the left supporting bent plate and the right supporting bent plate are both movable through the through hole.
[0013] According to the above technical solution, the top ends of the left and right supporting bent plates are flush with the top end of the rubber surface layer, the top end of the upper protrusion and the top end of the upper bonding panel are at the same horizontal plane height, and the bottom end of the lower protrusion is flush with the bottom end of the splicing surface.
[0014] According to the above technical solution, a multi-directional protection mechanism is installed on the inner side of the rubber frame;
[0015] The multi-directional protection mechanism includes an arc-shaped support block;
[0016] An arc-shaped support block is fixedly installed at an equal distance at the bottom of the rubber frame, a partition block is installed at an equal distance in the middle of the rubber frame, an upper pressure pad is covered and installed on the top of the rubber frame, and an arc-shaped pressing block is fixedly connected to the bottom end of the upper pressure pad at an equal distance, a metal thin-walled frame is sleeved on the surface of the rubber frame, an arc-shaped metal seat is fixedly installed at an equal distance in the middle of the top of the metal thin-walled frame, a flow guide core is installed on the top of the arc-shaped metal seat, and the surface of the flow guide core is wrapped with a protective layer, storage bags are installed at both ends of the top and bottom of the inner side of the rubber surface layer, and a contact metal block is fitted on the surface of one end of the storage bag, card slots are opened inside the two ends of the rubber surface layer, and heat conductive blocks are embedded and installed inside the card slots, and buffer pads are filled and installed in the gap inside the rubber surface layer.
[0017] According to the above technical solution, the number of the arc-shaped support blocks and the separation blocks is the same as the number of the core bodies, the arc-shaped pressing block is pressed on top of the arc-shaped support block, and the arc-shaped support block and the arc-shaped pressing block clamp the core body.
[0018] According to the above technical solution, the bottom of the protective layer surface is equidistantly provided with notches, the arc-shaped metal seat corresponds to the position of the notches, the arc-shaped metal seat covers the notches, and the top of the arc-shaped metal seat fits with the bottom of the guide core surface.
[0019] According to the above technical solution, the interior of the storage bag is filled with thermal grease, the end of the contact metal block is in contact with the thermal block, and the buffer pad wraps the top and bottom of the storage bag.
[0020] Compared with the prior art, the present invention has the following beneficial effects: the present invention has a scientific and reasonable structure and is safe and convenient to use:
[0021] 1. A splicing support mechanism is provided. The upper and lower fitting panels can be fixed to the top and bottom of the rubber surface layer by means of locking metal sheets and locking sides, which provides great convenience for workers to stack adjacent flat cables when installing and using cables. The upper and lower fitting panels of the cables at the upper and lower positions correspond to each other, and the splicing metal strips are embedded in the splicing grooves, and then the magnetic blocks are used to adsorb and fix them. The magnetic connection strength between them is further enhanced, making the cables more stable during stacking and use without mixing and cluttering, which provides great convenience for subsequent workers to find corresponding cables;
[0022] At the same time, the installation method using the upper and lower fitting panels is simple, and the locking side plays a role in limiting and stabilizing. The locking metal sheet can be embedded in the groove after being pressed and deformed, and fits and limits the rubber surface to fix it, providing the staff with a variety of cable installation options. When it is necessary to save space for stacking flat aviation cables, the corresponding upper and lower fitting panels are installed, and separately installed cables do not need to be used, which makes it more applicable and flexible.
[0023] 2. The left supporting bent plate and the right supporting bent plate are used to support and protect the cable from above. The embedded block increases the connectivity of the left supporting bent plate and the right supporting bent plate, so that they are placed on the outside of the rubber surface after splicing to prevent foreign objects from rolling and hitting in the external environment from causing deformation of the cable or damage to the internal core. The left supporting bent plate and the right supporting bent plate can be directly spliced on the outside of the cable from both sides. The installation method is simple. They are embedded in the installation groove and will not affect the stacking of the cables up and down. At the same time, when the cables are stacked, the left supporting bent plate and the right supporting bent plate of the cables in the upper and lower positions correspond to each other, so that the lower protrusion contacts the upper protrusion for support and protection, thereby improving the compression resistance of the cable.
[0024] 3. A multi-directional protection mechanism is provided, and the arc-shaped support block and the arc-shaped pressing block are used to separate and stabilize the core. When the cable is installed, the core is placed on the arc-shaped support block, so that the cores maintain a certain distance from each other to prevent the cores from being squeezed and close to each other, affecting the subsequent normal use;
[0025] The metal thin-walled frame shapes the outside of the core body, so that the upper pressure pad and the arc-shaped pressing block will not detach. At the same time, it monitors the operation of the core body. The guide core is connected to the external current detection equipment. When an arc penetrates inside the cable, the core body will generate current radiating outward, and the partition blocks separate the core bodies from each other to prevent the generated arcs from affecting each other. After the arc penetrates, it is guided by the metal thin-walled frame and transmitted to the guide core through the arc-shaped metal seat. When the arc has not completely passed through the cable, it will be captured in time by the external detection equipment, and timely maintenance can be carried out before the arc spark occurs, thereby improving the safety of cable use.
[0026] 4. Multiple storage bags are fixed inside the cable and surround the outside of the core, which can absorb the heat generated by the core during operation. The thermal grease inside the storage bag can absorb the heat and transfer it through the contact metal block. Two thermal blocks are used to transfer the heat outward, so that the heat gradually moves away from the core, which plays a role of thermal insulation and protection for the core, preventing the core from continuously generating heat that cannot be dissipated outward and causing the internal temperature of the cable to be too high. The buffer pad plays a role of buffering and protecting the storage bag, absorbing the pressure transmitted from the outside, so that the storage bag will not be subjected to severe impact, and prevent the storage bag from being squeezed and ruptured.
[0027] In summary, by combining the splicing support mechanism with the multi-directional protection mechanism, the cable is protected from multiple aspects, such as increasing the structural strength of the cable and improving the safety of the core body, so that the cable will not be easily damaged during use, thereby increasing the service life of the cable and increasing the safety of the cable when used on aircraft. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0029] In the attached picture:
[0030] Figure 1 It is a schematic diagram of the structure of the present invention;
[0031] Figure 2 is a cross-sectional schematic diagram of the present invention;
[0032] Figure 3 It is a schematic diagram of the installation structure of the splicing surface of the present invention;
[0033] Figure 4 It is a schematic diagram of the installation structure of the left supporting bent plate of the present invention;
[0034] Figure 5 It is a schematic diagram of the installation structure of the right supporting bent plate of the present invention;
[0035] Figure 6 It is a structural schematic diagram of the multi-directional protection mechanism of the present invention;
[0036] Figure 7 It is a schematic diagram of the installation structure of the arc-shaped pressing block of the present invention;
[0037] Figure 8 It is a structural schematic diagram of the splicing support mechanism of the present invention;
[0038] Fig. 9 It is a schematic diagram of the installation structure of the magnetic attraction block of the present invention;
[0039] Numbers in the figure: 1, core; 2, insulation layer; 3, rubber frame; 4, rubber surface layer;
[0040] 5. Splicing support mechanism; 501. Groove; 502. Upper fitting panel; 503. Lower fitting panel; 504. Locking side; 505. Locking metal sheet; 506. Splicing surface; 507. Splicing groove; 508. Magnetic block; 509. Splicing metal strip; 510. Installation groove; 511. Left supporting bent plate; 512. Right supporting bent plate; 513. Embedding block; 514. Upper protrusion; 515. Lower protrusion; 516. Through hole;
[0041] 6. Multi-directional protection mechanism; 601. Arc-shaped support block; 602. Separation block; 603. Upper pressure pad; 604. Arc-shaped pressing block; 605. Metal thin-wall frame; 606. Arc-shaped metal seat; 607. Guide core; 608. Protective layer; 609. Storage bag; 610. Contact metal block; 611. Card slot; 612. Heat conduction block; 613. Buffer pad. DETAILED DESCRIPTION
[0042] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0043] Example: Figure 1-9 As shown, the present invention provides a technical solution, a flat arc-resistant aviation cable, comprising four cores 1, the surfaces of the four cores 1 are all wrapped with an insulating layer 2, a rubber frame 3 is installed on the outside of the insulating layer 2, a rubber surface layer 4 is installed on the outside of the rubber frame 3, and a splicing support mechanism 5 is installed on the surface of the rubber surface layer 4;
[0044] The splicing support mechanism 5 includes a groove 501, an upper fitting panel 502, a lower fitting panel 503, a locking side edge 504, a locking metal sheet 505, a splicing surface 506, a splicing groove 507, a magnetic block 508, a splicing metal strip 509, a mounting groove 510, a left supporting bent plate 511, a right supporting bent plate 512, an embedding block 513, an upper protrusion 514, a lower protrusion 515 and a through hole 516;
[0045] Grooves 501 are provided at the top and bottom of both sides of the rubber surface layer 4, an upper fitting panel 502 is fitted on the surface of the rubber surface layer 4, a lower fitting panel 503 is fitted on the bottom of the rubber surface layer 4, locking side edges 504 are fixedly connected to both sides of the upper fitting panel 502 and the lower fitting panel 503, the width of the upper fitting panel 502 and the lower fitting panel 503 are the same as the width of the rubber surface layer 4, and the locking side edges 504 are tightly attached to the surfaces of both sides of the rubber surface layer 4. , one end of the locking side edge 504 is fixedly connected with a locking metal sheet 505, the locking metal sheet 505 is a metal sheet that can be pressed and deformed, the position of the locking metal sheet 505 corresponds to the groove 501, the locking metal sheet 505 is pressed and embedded in the groove 501, and the bottom end of the lower fitting panel 503 is fixedly installed with a splicing surface 506, and the bottom of the splicing surface 506 is symmetrically provided with splicing grooves 507, and the inside of the splicing grooves 507 is equidistantly embedded with magnetic blocks 508, and the upper fitting The top of the panel 502 is symmetrically fixed with a splicing metal strip 509, the positions of the splicing groove 507 and the splicing metal strip 509 correspond to each other, the thickness of the splicing metal strip 509 is the same as the groove depth of the splicing groove 507, and the width of the splicing groove 507 and the splicing metal strip 509 are the same. The upper bonding panel 502 and the lower bonding panel 503 can be bonded and fixed to the top and bottom of the rubber surface layer 4 by using the locking metal sheet 505 and the locking side edge 504, which provides great convenience for the staff to stack and stack adjacent flat cables when installing and using the cables. The upper bonding panel 502 and the lower bonding panel 503 of the cables in the upper and lower positions correspond to each other, and the splicing metal strip 509 is embedded in the splicing groove 507, and then the magnetic suction block 508 is used to adsorb and fix it. The strength of the connection between the magnets is further enhanced, so that the cables are more stable during stacking and use, and there will be no mixing and disorder, which provides great convenience for the subsequent staff to find the corresponding cables;
[0046] At the same time, the upper fitting panel 502 and the lower fitting panel 503 are easy to install, and the locking side edge 504 plays a role in limiting and stabilizing. The locking metal sheet 505 can be embedded in the groove 501 after being pressed and deformed, and fits and limits the rubber surface layer 4, providing the staff with a variety of cable installation options. When it is necessary to save space to stack flat aviation cables, the corresponding upper fitting panel 502 and the lower fitting panel 503 are installed, and the cables installed separately do not need to be used, which is more applicable and flexible.
[0047] The top of the rubber surface layer 4 is equidistantly provided with mounting grooves 510, one side of the rubber surface layer 4 is equidistantly provided with a left support bent plate 511, the other side of the rubber surface layer 4 is equidistantly provided with a right support bent plate 512, one end of the right support bent plate 512 is fixedly connected with an embedding block 513, the tops of the left support bent plate 511 and the right support bent plate 512 are fixedly connected with an upper protrusion 514, the bottoms of the left support bent plate 511 and the right support bent plate 512 are fixedly connected with a lower protrusion 515, and the middle parts of the locking side edges 504 on both sides of the upper fitting panel 502 are equidistantly provided with through holes 516. One end of the plate 512 is inserted into the interior of the installation groove 510, one end of the left support bent plate 511 is provided with an embedding groove, the embedding block 513 is inserted into the embedding groove, the left support bent plate 511 and the right support bent plate 512 are movable through the through hole 516, the top of the left support bent plate 511 and the right support bent plate 512 are flush with the top of the rubber surface layer 4, the top of the upper protrusion 514 and the top of the upper fitting panel 502 are at the same horizontal plane height, the bottom of the lower protrusion 515 is flush with the bottom of the splicing surface 506, and the left support bent plate 511 and the right support bent plate 512 are used to support and protect the cable from above;
[0048] The embedded block 513 increases the connectivity of the left supporting curved plate 511 and the right supporting curved plate 512, so that they are placed on the outside of the rubber surface layer 4 after being spliced, so as to prevent the cable from being deformed or the internal core 1 from being damaged due to the rolling and impact of foreign objects in the external environment, and the left supporting curved plate 511 and the right supporting curved plate 512 can be directly spliced on the outside of the cable from both sides, and the installation method is simple. The left supporting curved plate 511 and the right supporting curved plate 512 are embedded in the installation groove 510, which will not affect the stacking of the cables up and down. At the same time, when the cables are stacked, the left supporting curved plate 511 and the right supporting curved plate 512 of the cables at the upper and lower positions correspond to each other, so that the lower protrusion 515 contacts the upper protrusion 514 to provide support and protection, thereby improving the compression resistance of the cables;
[0049] A multi-directional protection mechanism 6 is installed on the inner side of the rubber frame 3;
[0050] The multi-directional protection mechanism 6 includes an arc-shaped support block 601, a partition block 602, an upper pressure pad 603, an arc-shaped pressing block 604, a metal thin-wall frame 605, an arc-shaped metal seat 606, a flow guide core 607, a protective layer 608, a storage capsule 609, a contact metal block 610, a card slot 611, a heat conduction block 612 and a buffer pad 613;
[0051] The bottom of the rubber frame 3 is fixedly installed with arc-shaped support blocks 601 at equal intervals, the middle of the rubber frame 3 is fixedly installed with spacers 602 at equal intervals, the top of the rubber frame 3 is covered with an upper pressure pad 603, and the bottom of the upper pressure pad 603 is fixedly connected with arc-shaped pressing blocks 604 at equal intervals. The number of arc-shaped support blocks 601 and spacers 602 is the same as the number of core body 1. The arc-shaped pressing blocks 604 are pressed on the top of the arc-shaped support blocks 601. The arc-shaped support blocks 601 and the arc-shaped pressing blocks 604 clamp the core body 1. The surface of the rubber frame 3 is sleeved with a metal thin-walled frame 605, and the middle of the top of the metal thin-walled frame 605 is fixedly installed with an arc-shaped metal seat 604 at equal intervals. 6. A guide core 607 is installed on the top of the arc-shaped metal seat 606. The surface of the guide core 607 is wrapped with a protective layer 608. The bottom of the surface of the protective layer 608 is equidistantly provided with notches. The arc-shaped metal seat 606 corresponds to the notches. The arc-shaped metal seat 606 covers the notches. The top of the arc-shaped metal seat 606 fits with the bottom of the surface of the guide core 607. Storage capsules 609 are installed at both ends of the top and bottom of the inner side of the rubber surface layer 4. A contact metal block 610 is fitted on one end of the storage capsule 609. Slots 611 are opened inside the two ends of the rubber surface layer 4. Heat-conducting blocks 612 are embedded and installed inside the slots 611.
[0052] The gap inside the rubber surface layer 4 is filled with a buffer pad 613, the interior of the storage capsule 609 is filled with thermal grease, the end of the contact metal block 610 is fitted with the thermal block 612, the buffer pad 613 wraps the top and bottom of the storage capsule 609, and the arc-shaped support block 601 and the arc-shaped pressing block 604 are used to separate and stabilize the core body 1. When the cable is installed, the core body 1 is placed on the arc-shaped support block 601, so that the core bodies 1 maintain a certain distance from each other, to prevent the core bodies 1 from being squeezed and close to each other to affect the subsequent normal use;
[0053] The metal thin-wall frame 605 shapes the outer side of the core 1, so that the upper pressure pad 603 and the arc-shaped pressing block 604 will not separate, and at the same time monitors the operation of the core 1. The current guide core 607 is connected to the external current detection equipment. When an arc penetrates inside the cable, the core 1 will generate current to radiate outward, and the separation block 602 separates the cores 1 from each other to prevent the generated arcs from affecting each other. After the arc penetrates, it is guided by the metal thin-wall frame 605 and transmitted to the current guide core 607 through the arc-shaped metal seat 606. When the arc does not completely pass through the cable, it is captured by the external detection equipment in time, and timely maintenance is performed before the arc spark occurs, thereby improving the safety of cable use.
[0054] A plurality of storage capsules 609 are fixed inside the cable and surround the outside of the core body 1, so as to absorb the heat generated by the core body 1 during operation. The thermal grease inside the storage capsule 609 can absorb the heat and transfer it through the contact metal block 610. The two thermal blocks 612 transfer the heat outward so that the heat gradually moves away from the core body 1, thereby providing thermal insulation and protection for the core body 1, preventing the core body 1 from continuously generating heat that cannot be dissipated outward and causing the internal temperature of the cable to be too high. The buffer pad 613 provides buffering and protection for the storage capsule 609, absorbing the pressure transmitted from the outside, preventing the storage capsule 609 from being subjected to severe impact, and preventing the storage capsule 609 from being squeezed and ruptured.
[0055] The working principle and use process of the present invention are as follows: first, the surface of the core body 1 is extruded and sleeved with an insulating layer 2, and the number of the core bodies 1 and the arc-shaped support blocks 601 is the same. Four core bodies 1 are placed in the middle of the arc-shaped support block 601 in sequence, and the upper pressure pad 603 is placed on the top of the rubber frame 3. The upper pressure pad 603 is a hard rubber pad, so that the arc-shaped pressing block 604 is pressed on the top of the core body 1 in sequence. The arc-shaped support block 601 and the arc-shaped pressing block 604 are both made of polymer plastic. The two ends of the bottom of the arc-shaped pressing block 604 are respectively fitted with the two ends of the top of the arc-shaped support block 601, clamping and fixing the core bodies 1, so that the core bodies 1 are separated from each other, which plays a role in limiting and stabilizing the core bodies 1, and the metal thin-walled frame 605 is sleeved on the surface of the rubber frame 3 and the upper pressure pad 603, and the arc-shaped metal seat 606 contacts the guide core 607 to support and fix it, and the end of the guide core 607 is connected to the external current monitoring equipment;
[0056] According to the installation and laying of the cable, the cable is placed on the installation plane, and the corresponding left support bent plate 511 and right support bent plate 512 are taken. When the flat cable is installed, it is laid flat on the ground. The two sides of the cable are respectively pressed against the surface of the rubber surface layer 4. The tops of the left support bent plate 511 and the right support bent plate 512 are both inserted into the installation groove 510, and the embedded block 513 at the end of the right support bent plate 512 is inserted into the end of the left support bent plate 511, so that the two are spliced and fixed to each other. The left support bent plate 511 and the right support bent plate 512 protect the cable. When squeezed and collided by foreign objects, they will directly contact the left support bent plate 511 and the right support bent plate 512, and will not affect the core body 1 inside the cable.
[0057] If there are a large number of cables, they need to be stacked, which is more tidy, saves space and is convenient for subsequent identification and maintenance. Take the corresponding upper bonding panel 502 and lower bonding panel 503 and install them on the cables located below and above the stack respectively. The upper bonding panel 502 and lower bonding panel 503 are respectively tightly attached to the top and bottom ends of the rubber surface layer 4, and the locking side edges 504 on both sides are fitted with the edges of the rubber surface layer 4, so that the upper bonding panel 502 and the lower bonding panel 503 correspond to each other and will not be skewed. Press and bend the locking metal sheet 505. The locking metal sheet 505 is a pressable and deformable metal with a certain deformation ability, so that it is bent and embedded in the interior of the groove 501, which plays a fixing role on the upper bonding panel 502 and the lower bonding panel 503, and thus it will not easily fall off from the surface of the rubber surface layer 4. The cable installed with the lower bonding panel 503 is placed on the top of the cable installed with the upper bonding panel 502, and the lower bonding panel 503 is fixed. The splicing surface 506 at the bottom is tightly fitted with the upper bonding panel 502, and the splicing metal strip 509 is embedded in the interior of the splicing groove 507. The magnetic block 508 adsorbs and fixes the splicing metal strip 509, so that the lower bonding panel 503 and the upper bonding panel 502 are more stable. At the same time, the connectivity of the upper and lower cables is stronger and will not be misplaced. When the cables are stacked, the left support bent plate 511 and the right support bent plate 512 are inserted into the installation groove 510 through the through hole 516. The upper left support bent plate 511 and the right support bent plate 512 correspond to the positions of the lower left support bent plate 511 and the right support bent plate 512, and then the lower protrusions 515 on both sides of the upper cable are fitted with the upper protrusions 514 on both sides of the lower cable, and at the same time play a supporting and protective role. If the cable is installed separately in a certain environment, there is no need to stack multiple cables, that is, there is no need to install the upper bonding panel 502 and the lower bonding panel 503;
[0058] When the cable is in use, the core 1 will generate heat as it continues to operate. The heat is transferred outward and absorbed and transferred by the thermal grease inside the storage capsule 609. After the heat is absorbed to a certain extent, it is transferred to the edge to the thermal block 612 through the contact metal block 610. The multiple transfers of heat dissipation improve the heat dissipation effect, so that the temperature of the core 1 will not be too high. The buffer pad 613 is a silicone soft pad, which wraps the storage capsule 609 and plays a buffering and protective role on the storage capsule 609, so that it will not be squeezed and broken. In addition, the cable is used for a long time, and its internal parts are aged, and the core The current transmitted by the core 1 is likely to generate an arc outward, which passes through the insulating structure and causes the cable to be unable to be used normally. If the arc generated by the core 1 penetrates the insulating layer 2 on its surface and is transmitted outward, the partition block 602 is made of a polymer fiber material, which isolates the cores 1 so that the arcs will not affect each other. The arc is transmitted outward to the metal thin-wall frame 605, and the current is transmitted, passing through the arc-shaped metal seat 606 to the guide core 607, and then captured by the current monitoring equipment connected to the guide core 607, so that the staff can maintain and replace the cable in time.
[0059] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flat arc-resistant aviation cable, comprising four cores (1), characterized in that: The surfaces of the four core bodies (1) are all wrapped with an insulating layer (2), a rubber frame (3) is installed on the outer side of the insulating layer (2), a rubber surface layer (4) is installed on the outer side of the rubber frame (3), grooves (501) are provided on the top and bottom of both sides of the rubber surface layer (4), and a splicing support mechanism (5) is installed on the surface of the rubber surface layer (4); The splicing support mechanism (5) comprises an upper bonding panel (502); An upper bonding panel (502) is bonded to the surface of the rubber surface layer (4), a lower bonding panel (503) is bonded to the bottom of the rubber surface layer (4), both sides of the upper bonding panel (502) and the lower bonding panel (503) are fixedly connected with locking side edges (504), one end of each locking side edge (504) is fixedly connected with a locking metal sheet (505), a splicing surface (506) is fixedly installed at the bottom end of the lower bonding panel (503), splicing grooves (507) are symmetrically provided at the bottom of the splicing surface (506), magnetic blocks (508) are equidistantly embedded in the interior of the splicing grooves (507), and a splicing metal strip (509) is symmetrically fixedly installed at the top end of the upper bonding panel (502); The locking metal sheet (505) is a metal sheet that can be pressed and deformed, the position of the locking metal sheet (505) corresponds to the groove (501), and the locking metal sheet (505) is pressed and embedded into the interior of the groove (501); The positions of the splicing groove (507) and the splicing metal strip (509) correspond to each other, the thickness of the splicing metal strip (509) is the same as the groove depth of the splicing groove (507), and the widths of the splicing groove (507) and the splicing metal strip (509) are the same; The top of the rubber surface layer (4) is provided with mounting grooves (510) at equal intervals, a left support bent plate (511) is provided at equal intervals on one side of the rubber surface layer (4), and a right support bent plate (512) is provided at equal intervals on the other side of the rubber surface layer (4), one end of the right support bent plate (512) is fixedly connected to an embedding block (513), one end of the left support bent plate (511) is provided with an embedding groove, and the embedding block (513) is inserted into the embedding groove; The tops of the left supporting curved plate (511) and the right supporting curved plate (512) are fixedly connected with upper protrusions (514), the bottoms of the left supporting curved plate (511) and the right supporting curved plate (512) are fixedly connected with lower protrusions (515), and through holes (516) are evenly spaced in the middle of the locking side edges (504) on both sides of the upper fitting panel (502).
2. A flat arc-resistant aviation cable according to claim 1, characterized in that: The widths of the upper fitting panel (502) and the lower fitting panel (503) are both the same as the width of the rubber surface layer (4), and the locking side edges (504) are tightly attached to the two side surfaces of the rubber surface layer (4).
3. The flat arc-resistant aviation cable according to claim 1, characterized in that: One end of the left supporting bent plate (511) and the right supporting bent plate (512) are both inserted into the interior of the mounting groove (510), and the left supporting bent plate (511) and the right supporting bent plate (512) are both movable through the through hole (516).
4. The flat arc-resistant aviation cable according to claim 1, characterized in that: The top ends of the left supporting curved plate (511) and the right supporting curved plate (512) are both flush with the top end of the rubber surface layer (4), the top end of the upper protrusion (514) and the top end of the upper bonding panel (502) are located at the same horizontal plane height, and the bottom end of the lower protrusion (515) is flush with the bottom end of the splicing surface (506).
5. The flat arc-resistant aviation cable according to claim 1, characterized in that: A multi-directional protection mechanism (6) is installed on the inner side of the rubber frame (3); The multi-directional protection mechanism (6) comprises an arc-shaped support block (601); The bottom of the rubber frame (3) is fixedly provided with arc-shaped support blocks (601) at equal intervals, the middle of the rubber frame (3) is fixedly provided with spacer blocks (602) at equal intervals, the top of the rubber frame (3) is covered with an upper pressure pad (603), the bottom of the upper pressure pad (603) is fixedly provided with arc-shaped pressing blocks (604) at equal intervals, the surface of the rubber frame (3) is sleeved with a metal thin-walled frame (605), the middle of the top of the metal thin-walled frame (605) is fixedly provided with an arc-shaped metal seat (606) at equal intervals, and the arc-shaped metal seat (606) A flow guide core (607) is installed on the top of the rubber surface layer (4), the surface of the flow guide core (607) is wrapped with a protective layer (608), storage capsules (609) are installed at both ends of the top and bottom of the inner side of the rubber surface layer (4), a contact metal block (610) is fitted on the surface of one end of the storage capsule (609), slots (611) are provided inside the two ends of the rubber surface layer (4), heat conduction blocks (612) are embedded and installed inside the slots (611), and a buffer pad (613) is filled and installed in the gap inside the rubber surface layer (4).
6. A flat arc-resistant aviation cable according to claim 5, characterized in that: The number of the arc-shaped support blocks (601) and the separation blocks (602) is the same as the number of the core body (1); the arc-shaped pressing block (604) is pressed on the top of the arc-shaped support block (601); the arc-shaped support block (601) and the arc-shaped pressing block (604) clamp the core body (1).
7. The flat arc-resistant aviation cable according to claim 5, characterized in that: The bottom of the surface of the protective layer (608) is provided with notches at equal intervals, the arc-shaped metal seat (606) corresponds to the position of the notches, the arc-shaped metal seat (606) covers the notches, and the top of the arc-shaped metal seat (606) fits with the bottom of the surface of the guide core (607).
8. The flat arc-resistant aviation cable according to claim 5, characterized in that: The interior of the storage bag (609) is filled with thermal grease, the end of the contact metal block (610) is in contact with the thermal block (612), and the buffer pad (613) wraps the top and bottom of the storage bag (609).
Citation Information
Patent Citations
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