Steel pipe arch rib different-position assembling and integral transverse moving device and system and installation method of steel pipe arch rib different-position assembling and integral transverse moving device
Through the integrated transverse movement device of steel pipe arch ribs, the problems of complex construction and long cycle caused by site limitation and complex lifting in traditional arch bridge arch rib construction are solved, and the convenience, efficiency and safety of arch rib sections are achieved. Overall horizontal installation.
Patent Information
- Application Number
- CN202411853351.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-02-18
AI Technical Summary
In bridge projects, the traditional steel pipe concrete arch bridge arch rib construction method cannot be lifted to the design axis at one time due to site limitations, complex lifting conditions, difficult cost control and cumbersome installation processes. The arch rib cannot be lifted to the design axis at one time, and the construction is complicated and the cycle is long.
The steel pipe arch rib is equipped with an integral transverse shift device, and the lower chord tube is adapted to the base and upper cover of the arch rib. The reinforcement mechanism connects the upper chord tube and the transverse sliding beam, and uses the sliding fixing bolts and the pushing mechanism to realize the arch rib joint. The overall horizontal movement of the segment.
The installation process of arch ribs is simplified, the construction difficulty and cost are reduced, the transverse movement speed and stability of the arch rib sections are improved, and the installation safety and efficiency are ensured.
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Figure CN119465790A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel tube arch rib installation, and in particular to a steel tube arch rib ectopically assembled integral transverse movement device, system and installation method. Background Art
[0002] In the field of bridge engineering, steel tube concrete arch bridges are increasingly widely used in my country's modern bridge engineering construction due to their stable and beautiful structure, good economic benefits and environmental protection, short construction period, wide applicability, and excellent wind and earthquake resistance.
[0003] Arch rib installation is a key process in the construction of steel tube concrete arch bridges. The accuracy of its construction will have a direct impact on the linear quality of the entire bridge. At present, most of the steel tube concrete arch bridges that have been built and are under construction in China use cable hoisting and assembly method, cantilever vertical rotation method, integral lifting method or car crane lifting method for arch rib construction. However, no matter which of the above construction methods is used, there are corresponding requirements for site conditions. It is impossible to lift the arch rib to the design axis at one time under specific environmental conditions. The specific reasons are as follows:
[0004] Cable hoisting cantilever assembly method: Although the existing technology can realize the lateral movement of the single arch rib hoisting weight, the lateral movement of the weight after hoisting further increases the complexity of the tower force, affects the cables inserted through the tower, and thus causes the elevation change of the installed segment. It raises new problems for the construction and construction control of the steel tube arch rib, and even has a negative impact on the line shape of the completed bridge.
[0005] Lifting method using automobile crane: This type of construction method is convenient and flexible, but it is more demanding on the entire construction site. During operation, additional river filling or hardening treatment is required in the inner field of the bridge site. At the same time, due to the limited lifting radius of ordinary cranes, higher-performance equipment must be rented when lifting large-tonnage arch ribs. Combined with site treatment, this type of construction method will dramatically increase the construction investment of the project.
[0006] Cantilever vertical rotation method / integral lifting method: Although this method simplifies the construction process, it can only adjust the elevation of the arch rib. Before implementation, the arch rib needs to be positioned to the design axis in advance, which is difficult to adapt to the needs of eccentric lifting conditions of the arch rib.
[0007] From the above, it can be seen that during the construction of traditional large-span steel tube concrete arch bridges, the arch ribs are hoisted and installed by multiple segments. For the hoisting and installation of the arch rib segments, if there is limited hoisting space at the arch bridge site, complex hoisting conditions, difficult cost control, cumbersome installation procedures and other factors, in such projects with relatively complex construction environments, it is often inevitable that the traditional car lifting or cable hoisting system cannot hoist the arch ribs to the design axis at one time due to limited site conditions, resulting in the arch ribs being unable to be hoisted and installed to the design position at one time, and the construction is complex and the period is long. If the hoisting space at the arch bridge site is limited and the hoisting conditions are complex, if the cable crane does not have the conditions to move laterally along the bridge with load, and when installing the middle arch rib segment of the arch rib, the arch rib segment to be installed needs to be located in the direction of the bridge axis, then when hoisting the arch rib segment to be installed, the arch rib segment to be installed and the installed segment will inevitably have a spatial position conflict in the vertical direction, and the hoisting channel of the arch rib segment to be installed will be blocked, affecting the construction and installation of the arch rib segment of the entire arch bridge.
[0008] Moreover, when the arch rib is moved laterally nowadays, the construction operation is rather arbitrary, and there is no unified and standardized transverse installation equipment and transverse movement method. In addition, the arch rib transverse movement segment is large in size and heavy in weight, so the entire transverse movement is difficult. In the transverse movement process, there will inevitably be problems such as complicated transverse movement process, unstable arch rib transverse movement segment, slow transverse movement speed, etc. Moreover, after the arch rib transverse movement is in place, the arch rib transverse movement segment is not easy to support, and the arch rib transverse movement segment will inevitably be deformed or even damaged during the removal process. Summary of the invention
[0009] The purpose of the present invention is to overcome the shortcomings of the prior art, such as the difficulty in lateral movement of lateral movement segments, the complexity of the lateral movement process, the instability of the arch rib lateral movement segments and the slow lateral movement speed due to space limitations, and to provide a steel pipe arch rib lateral movement device, system and installation method for lateral movement of the whole assembly.
[0010] In a first aspect, the present invention provides a steel tube arch rib lateral displacement device for assembling an integral structure in a lateral position, comprising:
[0011] A transverse bottom beam, the transverse bottom beam is arranged along the transverse bridge direction, a plurality of transverse bottom beam top circular holes are arranged at intervals along the length direction of the transverse bottom beam, and the transverse bottom beam top circular holes are arranged in a row along the length direction of the transverse bottom beam;
[0012] A reaction frame, the reaction frame being detachably connected to the transverse bottom beam;
[0013] A transverse sliding beam, wherein the transverse sliding beam is slidably arranged on the transverse bottom beam, and the transverse sliding beam is provided with a plurality of waisted round holes at the bottom of the transverse sliding beam at intervals along the length direction, and the length direction of the waisted round holes at the bottom of the transverse sliding beam is consistent with the length direction of the transverse sliding beam, and the transverse sliding beam is provided with a plurality of round holes at the bottom of the transverse sliding beam at intervals along the length direction, and the waisted round holes at the bottom of the transverse sliding beam and the round holes at the bottom of the transverse sliding beam are arranged in a row along the length direction of the transverse sliding beam;
[0014] An arch rib hoop base, wherein the arch rib hoop base is fixedly connected to the transverse sliding beam;
[0015] An arch rib hoop upper cover, wherein the arch rib hoop upper cover is detachably connected to the top of the arch rib hoop base, and the lower chord tube of the arch rib segment is adapted to be arranged between the arch rib hoop base and the arch rib hoop upper cover;
[0016] A reinforcement mechanism, the reinforcement mechanism being connected to the upper chord tube of the arch rib segment and the transverse sliding beam;
[0017] A sliding fixing bolt, which can be passed through the round hole at the top of the transverse bottom beam and the round hole at the bottom of the transverse sliding beam to form a fixed connection, and the sliding fixing bolt can be passed through the round hole at the top of the transverse bottom beam and the round hole at the bottom of the transverse sliding beam to form a sliding connection;
[0018] A pushing mechanism is connected to the reaction frame and the transverse sliding beam, and the pushing mechanism can push the transverse sliding beam to slide in the transverse direction along the transverse bottom beam.
[0019] The steel tube arch rib ectopic assembly integral transverse movement device described in the present invention can realize linear adaptation of the arch rib by adapting the lower chord tube of the arch rib segment between the arch rib hoop base and the arch rib hoop upper cover; the upper chord tube of the arch rib segment and the transverse sliding beam are connected to the reinforcing mechanism, so that the transverse sliding beam, the arch rib hoop base and the arch rib hoop upper cover, the reinforcing mechanism and the arch rib segment form an integral structure; and the waist circular hole at the bottom of the transverse sliding beam and the circular hole at the bottom of the transverse sliding beam are arranged in a row along the length direction of the transverse sliding beam, and the circular hole at the top of the transverse bottom beam is arranged in a row along the length direction of the transverse bottom beam, and the sliding fixing bolt can pass through the circular hole at the top of the transverse bottom beam and the circular hole at the bottom of the transverse sliding beam to form a fixed connection, so that The arch rib segment can be stably and safely connected to the arch rib clamp base when it is hoisted; the sliding fixing bolt can pass through the round hole on the top of the transverse bottom beam and the waist round hole on the bottom of the transverse sliding beam to form a sliding connection, so that the pushing mechanism can guide and limit the transverse sliding beam when it pushes the transverse sliding beam along the transverse bottom beam to slide transversely, which is more stable and safe; and the reaction frame can be detachably connected to the transverse bottom beam, and cooperate with the position of the sliding fixing bolt in the waist round hole at the bottom of the transverse sliding beam and the round hole on the top of the transverse bottom beam, so that a circular pushing method can be adopted for pushing; thereby reducing the difficulty of transverse movement, simplifying the transverse movement process, making the arch rib transverse segment stable and the transverse movement speed fast, thereby making the transverse movement of the arch rib segment convenient, efficient and with low safety risks.
[0020] Preferably, all the waist round holes at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam, and all the round holes at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam;
[0021] All the circular holes on the top of the transverse bottom beam are arranged in two rows on both sides of the transverse bottom beam;
[0022] The waist circular hole at the bottom of the transverse sliding beam, the circular hole at the bottom of the transverse sliding beam and the circular hole at the top of the transverse bottom beam located on the same side are all located in the same row.
[0023] The waist circular hole at the bottom of the transverse sliding beam, the circular hole at the bottom of the transverse sliding beam and the circular hole at the top of the transverse bottom beam are all arranged in two rows and located on both sides, which can improve the stability and safety of the connection, as well as the stability and safety during lateral movement.
[0024] Preferably, the reinforcement mechanism is an arch rib cable wind, and arch rib cable wind anchoring ear plates are provided at both ends of the transverse sliding beam. One end of the arch rib cable wind is connected to the arch rib cable wind anchoring ear plate, and the other end is fixed to the upper chord tube, which is easy to operate, has a good fixing effect, and has little impact on the arch rib segment.
[0025] Preferably, when the arch rib segment is provided with two lower chord tubes and two upper chord tubes respectively along the length direction of the transverse sliding beam, the arch rib cable wind anchoring ear plates and upper chord tubes connected at both ends of the arch rib cable wind are located on both sides of the transverse bridge to form a cross fixation, which can better avoid rollover during transverse movement.
[0026] Preferably, a transverse sliding beam anti-slip device is provided on the transverse sliding beam, and the sliding limit of the transverse sliding beam anti-slip device is located on both side surfaces of the transverse bottom beam to prevent the transverse sliding beam from becoming unstable and overturning.
[0027] Preferably, the transverse bottom beam has an upper flange plate, and the transverse sliding beam anti-slip device includes a limit hook and a vertical fastener, the vertical fastener is fixedly connected to the lower sides of the transverse sliding beam, the limit hook is hinged to the transverse sliding beam, and the limit hook can be rotated to be inserted into the vertical fastener to form a fixation;
[0028] After the limiting hook is fixed to the vertical fastener, the limiting hook is limited to be located below the upper flange plate of the transverse bottom beam.
[0029] The installation of the transverse sliding beam on the transverse bottom beam is convenient and the transverse sliding beam has a strong ability to prevent instability and overturning.
[0030] Preferably, the vertical cross-section of the lower chord tube between the arch rib hoop base and the arch rib hoop upper cover for adapting to the arch rib segment is elliptical, so that the hoop base and the arch rib hoop upper cover are supported vertically and have better force bearing capacity;
[0031] and / or,
[0032] The pushing mechanism is an intelligent synchronous jack, which is convenient for controlling the pushing;
[0033] and / or,
[0034] The reaction frame is fixed to one end of the transverse bottom beam, and the other end of the transverse bottom beam is provided with a transverse bottom beam extension bolt and a node plate joint; if the transverse bottom beam is not long enough, it can be extended by connecting a section of the transverse bottom beam through the transverse bottom beam extension bolt and the node plate joint;
[0035] and / or,
[0036] A polytetrafluoroethylene slide plate is installed between the transverse bottom beam and the transverse sliding beam to reduce the frictional resistance during the transverse movement of the arch rib segment.
[0037] In a second aspect, the present invention provides a steel tube arch rib lateral installation system for lateral assembly, comprising:
[0038] Transverse brackets, the transverse brackets are arranged at intervals along the bridge direction, and the top elevation of the transverse brackets is lower than the design elevation of the corresponding arch rib segment; along the bridge direction from both sides to the middle, the top elevation of the transverse brackets gradually increases;
[0039] A non-transverse assembly bracket, wherein the non-transverse assembly bracket is arranged between two adjacent transverse brackets, the top elevation of the non-transverse assembly bracket is located between the top elevations of the two adjacent transverse brackets, and the top elevations of the non-transverse assembly bracket and the transverse bracket are adapted to the designed linear curvature of the arch rib;
[0040] The steel tube arch rib ectopic assembly integral transverse movement device, the transverse movement bottom beam of the steel tube arch rib ectopic assembly integral transverse movement device is arranged above the transverse movement bracket along the transverse bridge direction, the non-transverse movement assembly bracket is provided with an arch rib hoop base and an arch rib hoop upper cover, the arch rib hoop upper cover is detachably connected to the top of the arch rib hoop base, and the arch rib hoop base and the arch rib hoop upper cover are used to adapt and set the lower chord tube corresponding to the arch rib segment.
[0041] The steel tube arch rib ectopic assembly integral transverse movement installation system described in the present invention has a steel tube arch rib ectopic assembly integral transverse movement device arranged on a transverse movement bracket, and an arch rib clamp base and an arch rib clamp upper cover are arranged on a non-transverse movement assembly bracket, so that the line shape of the arch rib segment before transverse movement is the same as the designed line shape, and the arch rib segment can be connected to form an arch rib as a whole through the transverse movement bracket and the non-transverse movement assembly bracket, so that the overall line shape of the arch rib is the same as the designed line shape, and under the action of the steel tube arch rib ectopic assembly integral transverse movement device on the transverse movement bracket, the overall transverse movement of the arch rib can be realized, which can improve the installation efficiency and ensure the installation quality.
[0042] In a third aspect, the present invention provides a method for lateral installation of steel tube arch ribs in situ assembly, including the following steps:
[0043] S1. Hoist the arch rib segment to the same elevation on one side of the designed position of the arch rib segment, so that the lower chord tube of the arch rib segment is located in the corresponding arch rib clamp base, and connect the arch rib clamp base through the arch rib clamp upper cover to fix the lower chord tube of the arch rib segment; wherein the arch rib clamp base and the arch rib clamp upper cover can make the lower chord tube adapt to the line shape of the arch rib segment at the corresponding designed position of the arch rib segment;
[0044] S2, after all the arch rib segments to be installed are hoisted to the same elevation on one side corresponding to the designed position of the arch rib segment and satisfy the linear shape, the adjacent arch rib segments to be installed are connected to form an arch rib as a whole;
[0045] S3. Move the entire arch rib horizontally to the designed position of the arch rib to complete the horizontal installation.
[0046] The method for lateral displacement installation of steel tube arch ribs assembled in situ described in the present invention hoists the arch rib segment to the same elevation on one side of the designed position of the arch rib segment, and the arch rib clamp base and the arch rib clamp upper cover enable the lower chord tube to adapt to the linear shape of the arch rib segment at the corresponding designed position of the arch rib segment, thereby ensuring that the linear shape and elevation of the arch rib segment are the same as the design before lateral displacement; then the adjacent arch rib segments to be installed are connected to form an arch rib as a whole, so that the linear shape and elevation of the arch rib as a whole are the same as the design; then the arch rib as a whole is transversely displaced to the designed position of the arch rib to complete the lateral displacement installation, and the arch rib installation is efficient and of high quality, and is less restricted by space.
[0047] Preferably, the lateral installation of the arch ribs is performed by using the steel tube arch rib ectopic assembly integral lateral installation system;
[0048] Before step S1, after the installation of the transverse moving bracket and the non-transverse moving assembly bracket is completed, the transverse moving bottom beam is hoisted and welded to the top of the transverse moving bracket; then the transverse moving sliding beam, the arch rib clamp base, the reaction frame and the push mechanism are hoisted to the transverse moving bottom beam and fixed; wherein, the transverse moving sliding beam and the transverse moving bottom beam are fixedly connected by sliding fixing bolts penetrating the round holes on the top of the transverse moving bottom beam and the round holes on the bottom of the transverse moving sliding beam; and the arch rib clamp base is hoisted and fixed on the top of the non-transverse moving assembly bracket; the arch rib clamp base can make the lower chord tube adapt to the line shape of the arch rib segment at the corresponding design position of the arch rib segment;
[0049] In step S1, the arch rib segment is hoisted into the corresponding arch rib hoop base, and the arch rib hoop base is connected through the arch rib hoop upper cover to fix the lower chord tube of the arch rib segment, and then the upper chord tube of the arch rib segment and the transverse sliding beam are connected through the reinforcement mechanism to complete the fixation of the corresponding arch rib segment, and then the current hoisting point of the arch rib segment is released;
[0050] In step S2, after all the arch rib segments to be installed are hoisted to the same elevation on one side of the design position corresponding to the arch rib segment and meet the linear shape, the adjacent arch rib segments to be installed are connected to form an arch rib as a whole, and then the arch rib hoop base and the arch rib hoop upper cover on the top of the non-transverse assembly bracket are removed;
[0051] In step S3, the corresponding sliding fixing bolt is loosened from the circular hole at the bottom of the transverse sliding beam, and then the loosened sliding fixing bolt is inserted into the waist circular hole at the bottom of the transverse sliding beam and the circular hole at the top of the transverse bottom beam, so that the sliding fixing bolt can slide along the length direction of the waist circular hole at the bottom of the corresponding transverse sliding beam; then the arch rib is pushed and displaced by a stroke as a whole by the pushing mechanism above the transverse bracket; then the sliding fixing bolt is loosened from the circular hole at the top of the corresponding transverse bottom beam and installed in the circular hole at the top of the transverse bottom beam one stroke ahead in the transverse direction, and the reaction frame and the pushing mechanism are moved forward one stroke and then installed, and the pushing operation of the pushing mechanism and the installation operation of the sliding fixing bolt, the reaction frame and the pushing mechanism are repeated after moving forward one stroke, until the arch rib as a whole reaches the designed position of the arch rib, and the transverse installation is completed.
[0052] The use of the steel tube arch rib ectopic assembly integral transverse installation system for transverse installation of the arch ribs makes the installation safer and more efficient.
[0053] Compared with the prior art, the present invention has the following beneficial effects:
[0054] 1. The present invention provides a steel tube arch rib ectopically assembled integral transverse movement device, by adapting the lower chord tube of the arch rib segment between the arch rib hoop base and the arch rib hoop upper cover, the linear adaptation of the arch rib can be achieved; the upper chord tube of the arch rib segment and the transverse sliding beam are connected to the arch rib hoop base and the arch rib hoop upper cover through a reinforcement mechanism, so that the transverse sliding beam, the arch rib hoop base and the arch rib hoop upper cover, the reinforcement mechanism and the arch rib segment form an integral structure; and the waist circular hole at the bottom of the transverse sliding beam and the circular hole at the bottom of the transverse sliding beam are arranged in a row along the length direction of the transverse sliding beam, and the circular hole at the top of the transverse bottom beam is arranged in a row along the length direction of the transverse bottom beam, and the sliding fixing bolt can be passed through the circular hole at the top of the transverse bottom beam and the circular hole at the bottom of the transverse sliding beam to form a fixed connection , so that it is stable and safe when the arch rib segment is hoisted and connected to the arch rib clamp base; the sliding fixing bolt can pass through the round hole on the top of the transverse bottom beam and the waist round hole on the bottom of the transverse sliding beam to form a sliding connection, so that the pushing mechanism can guide and limit the transverse sliding beam when pushing it along the transverse bottom beam to slide in the transverse direction, which is more stable and safe; and the reaction frame can be detachably connected to the transverse bottom beam, and cooperate with the position of the sliding fixing bolt in the waist round hole at the bottom of the transverse sliding beam and the round hole on the top of the transverse bottom beam, so that a circular pushing method can be adopted for pushing; thereby making the transverse movement less difficult, the transverse movement process simple, the arch rib transverse movement segment stable and the transverse movement speed fast, thereby making the transverse movement of the arch rib segment convenient, efficient and with low safety risks.
[0055] 2. The present invention provides a steel tube arch rib ectopic assembly overall transverse movement installation system, in which a steel tube arch rib ectopic assembly overall transverse movement device is arranged by a transverse movement bracket, and an arch rib clamp base and an arch rib clamp upper cover are arranged on a non-transverse movement assembly bracket, thereby ensuring that the line shape of the arch rib segment before transverse movement is the same as the designed line shape, and the arch rib segment can be connected to form an arch rib as a whole through the transverse movement bracket and the non-transverse movement assembly bracket, thereby making the overall line shape of the arch rib the same as the designed line shape, and under the action of the steel tube arch rib ectopic assembly overall transverse movement device on the transverse movement bracket, the overall transverse movement of the arch rib can be realized, which can improve the installation efficiency and ensure the installation quality.
[0056] 3. The present invention provides a method for the transverse installation of an overall steel pipe arch rib by assembling it in situ, wherein the arch rib segment is hoisted to the same elevation on one side of the designed position of the arch rib segment, and the arch rib clamp base and the arch rib clamp upper cover enable the lower chord tube to adapt to the line shape of the arch rib segment at the corresponding designed position of the arch rib segment, thereby ensuring that the line shape and elevation of the arch rib segment are the same as the design before the transverse movement; then the adjacent arch rib segments to be installed are connected to form an arch rib as a whole, so that the line shape and elevation of the arch rib as a whole are the same as the design; then the arch rib as a whole is transversely moved to the designed position of the arch rib to complete the transverse installation, and the arch rib installation is efficient and of high quality, and is less restricted by space. BRIEF DESCRIPTION OF THE DRAWINGS
[0057] Figure 1 This is a transverse bridge schematic diagram of the overall transverse displacement device for the ectopically assembled steel tube arch ribs;
[0058] Figure 2 It is a longitudinal bridge schematic diagram of the overall transverse displacement device for the ectopically assembled steel tube arch ribs;
[0059] Figure 3 It is a schematic diagram of the bottom of the transverse sliding beam;
[0060] Figure 4 It is a schematic diagram of the top surface of the transverse bottom beam;
[0061] Figure 5 It is a schematic diagram of transversely shifting the arch rib segment by means of the overall transverse shifting device assembled in situ by the steel tube arch rib;
[0062] Figure 6 This is a schematic diagram of the overall transverse installation system for the steel tube arch ribs assembled in different locations and connected along the bridge direction;
[0063] Figure 7 Plan view of the overall transverse installation system for the steel tube arch rib detached assembly Figure 1 ;
[0064] Figure 8 Plan view of the overall transverse installation system for the steel tube arch rib detached assembly Figure 2 (The lateral support is lengthened).
[0065] Markings in the figure: 1. Transverse bottom beam; 2. Reaction frame; 3. Sliding fixing bolts; 4. Intelligent synchronous jack; 5. Transverse sliding beam; 6. Arch rib clamp base; 7. Arch rib clamp upper cover; 8. Arch rib clamp fixing bolts; 9. Arch rib cable wind anchor ear plate; 10. Arch rib cable wind; 11. Arch rib segment; 12. Transverse sliding beam anti-slip device; 13. Teflon slide plate; 14. Transverse bottom beam extension bolts and node plate joints; 15. Extended transverse bottom beam; 16. Waist round hole at the bottom of transverse sliding beam; 17. Round hole at the bottom of transverse sliding beam; 18. Round hole at the top of transverse bottom beam; 19. Transverse bracket; 20. Non-transverse assembly bracket. DETAILED DESCRIPTION
[0066] The present invention is further described in detail below in conjunction with specific embodiments. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0067] Unless otherwise specified, in the description of the specific embodiments of the present invention, the terms indicating the orientation or position relationship such as "up", "down", "left", "right", "center", "inside", "outside", etc. are all expressions based on the orientation or position relationship shown in the drawings, or are the orientation or position relationship when the invented product / equipment / device is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the present invention or simplifying the description in the specific embodiments, so as to facilitate the technicians to quickly understand the scheme, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.
[0068] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the present invention.
[0069] In addition, the expressions “first”, “second”, “third”, etc., which appear in the terms, are merely used to distinguish the description of the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.
[0070] In addition, in the description of the embodiments of the present invention, "several", "plurality" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.
[0071] In addition, in the description of the technical solution of the present invention, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.
[0072] Example 1
[0073] This embodiment provides a steel tube arch rib lateral displacement device for assembling the whole in different positions, such as Figure 1 As shown, it includes a transverse bottom beam 1, a reaction frame 2, a transverse sliding beam 5, an arch rib clamp base 6, an arch rib clamp upper cover 7, a reinforcement mechanism, a sliding fixing bolt 3 and a pushing mechanism.
[0074] like Figure 4 As shown, the transverse bottom beam 1 is arranged along the transverse bridge direction, and a plurality of transverse bottom beam top circular holes 18 are provided at intervals along the length direction of the transverse bottom beam 1, and the transverse bottom beam top circular holes 18 are arranged in a row along the length direction of the transverse bottom beam 1; the transverse bottom beam 1 is located at the bottom of the entire transverse device, and acts as a transverse track.
[0075] like Figure 1 and Figure 5 As shown, the reaction frame 2 is detachably connected to the transverse bottom beam 1; wherein, the reaction frame 2 is fixed to the starting position of the transverse movement of the arch rib on the top surface of the transverse bottom beam 1 by bolts. If the transverse bottom beam 1 is not long enough, it can be extended by connecting a transverse bottom beam 15 with the transverse bottom beam extension bolts and the node plate joint 14. Figure 1 As shown, the reaction frame 2 is fixed to one end of the transverse bottom beam 1, and the other end of the transverse bottom beam 1 is provided with a transverse bottom beam extension bolt and a node plate joint 14.
[0076] like Figure 1 As shown, the transverse sliding beam 5 is slidably arranged on the transverse bottom beam 1, and a polytetrafluoroethylene slide plate 13 is installed between the transverse bottom beam 1 and the transverse sliding beam 5 to reduce the friction resistance during the transverse movement of the arch rib segment.
[0077] like Figure 3As shown, the transverse sliding beam 5 is provided with a plurality of waisted round holes 16 at the bottom of the transverse sliding beam at intervals along the length direction, the length direction of the waisted round holes 16 at the bottom of the transverse sliding beam is consistent with the length direction of the transverse sliding beam 5, and the transverse sliding beam 5 is provided with a plurality of waisted round holes 17 at the bottom of the transverse sliding beam at intervals along the length direction, and the waisted round holes 16 at the bottom of the transverse sliding beam and the waisted round holes 17 at the bottom of the transverse sliding beam are arranged in a row along the length direction of the transverse sliding beam 5;
[0078] The sliding fixing bolt 3 is used to connect the transverse bottom beam 1 and the transverse sliding beam 5; the sliding fixing bolt 3 can pass through the top circular hole 18 of the transverse bottom beam and the bottom circular hole 17 of the transverse sliding beam to form a fixed connection, and the sliding fixing bolt 3 can pass through the top circular hole 18 of the transverse bottom beam and the waist circular hole 16 of the bottom transverse sliding beam to form a sliding connection; the waist circular hole 16 at the bottom of the transverse sliding beam cooperates with the top circular hole 18 of the transverse bottom beam and the sliding fixing bolt 3, so as to guide and limit the transverse movement of the transverse sliding beam 5 on the transverse bottom beam 1;
[0079] The pushing mechanism is connected to the reaction frame 2 and the transverse sliding beam 5, and the pushing mechanism can push the transverse sliding beam 5 to slide transversely along the transverse bottom beam 1. As a preferred option, the pushing mechanism is an intelligent synchronous jack 4, which is convenient for controlling the pushing and makes the transverse movement process more stable and synchronous.
[0080] In addition to the guidance and limitation of the waist hole 16 at the bottom of the transverse sliding beam, the round hole 18 at the top of the transverse bottom beam and the sliding fixing bolt 3, the transverse sliding beam 5 is provided with a transverse sliding beam anti-slip device 12, which is limited in sliding on both sides of the transverse bottom beam 1 to prevent the transverse sliding beam from becoming unstable and overturning. Figure 2 As shown, the transverse bottom beam 1 has an upper flange plate, such as the transverse bottom beam 1 is an I-beam or a double I-beam. The transverse sliding beam anti-slip device 12 includes a limit hook and a vertical fastener, the vertical fastener is fixedly connected to the lower sides of the transverse sliding beam 5, the limit hook is hinged to the transverse sliding beam 5, and the limit hook can be rotated to be inserted into the vertical fastener to form a fixation; after the limit hook is fixed to the vertical fastener, the limit hook is limited to the lower side of the upper flange plate of the transverse bottom beam 1. Before installing the transverse sliding beam 5 on the transverse bottom beam 1, it can be opened by rotating the limit hooks on both sides, and then the transverse sliding beam 5 can be hoisted on the transverse bottom beam 1, and then the limit hook is rotated to be inserted into the vertical fastener to form a fixation, hooking the upper flange plates of the transverse bottom beam 1 on both sides to prevent the transverse sliding beam from becoming unstable and overturning. The transverse sliding beam anti-slip device 12 can be connected to the transverse sliding beam 5 by bolts. As a preferred embodiment, both ends of the transverse sliding beam 5 are provided with a transverse sliding beam anti-slip device 12 to prevent the transverse sliding beam 5 from becoming unstable and overturning.
[0081] In addition, the transverse sliding beam anti-slip device 12 can also be Figure 2The limit hooks in the above-mentioned traverse sliding beam 5 are fixedly connected to the traverse sliding beam 5. When the traverse sliding beam 5 is installed on the traverse bottom beam 1, the limit hooks are welded to both sides of the two ends of the traverse sliding beam 5 by welding, and the limit hooks are hooked under the upper flange plate of the traverse bottom beam 1, so that the traverse sliding beam 5 is more stable and safe when sliding on the traverse bottom beam 1, and the possibility of left and right rollover and derailment is reduced. In addition, vertical limit plates can be set at the bottom of both sides of the traverse sliding beam 5 for left and right limit, and the vertical limit plates and the limit hooks are located at different positions in the length direction of the traverse sliding beam 5, so as to further improve the stability and safety of the traverse sliding beam 5 when sliding on the traverse bottom beam 1.
[0082] like Figure 3 and Figure 4 As shown, all the waisted round holes 16 at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam 5, and all the round holes 17 at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam 5; all the round holes 18 at the top of the transverse bottom beam are arranged in two rows on both sides of the transverse bottom beam 1; the waisted round holes 16 at the bottom of the transverse sliding beam, the round holes 17 at the bottom of the transverse sliding beam and the round holes 18 at the top of the transverse bottom beam on the same side are all in the same row. The waisted round holes 16 at the bottom of the transverse sliding beam, the round holes 17 at the bottom of the transverse sliding beam and the round holes 18 at the top of the transverse bottom beam are all arranged in two rows and located on both sides, which can improve the stability and safety of the connection, as well as improve the stability during lateral movement, prevent rollover, and provide higher safety.
[0083] like Figure 1 and Figure 2 As shown, the arch rib hoop base 6 is fixedly connected to the transverse sliding beam 5; as a preferred embodiment, the arch rib hoop base 6 is welded to the transverse sliding beam 5, and the welding is performed before hoisting to reduce high-altitude welding operations;
[0084] The arch rib hoop upper cover 7 is detachably connected to the top of the arch rib hoop base 6, and the lower chord tube of the arch rib segment 11 is adapted to be arranged between the arch rib hoop base 6 and the arch rib hoop upper cover 7; after the arch rib segment 11 is lifted and placed on the hoop base 6, the arch rib hoop upper cover 7 is buckled on the lower chord tube of the arch rib segment 11 and connected with the arch rib hoop fixing bolts 8;
[0085] like Figure 1 As shown, the vertical cross-section of the lower chord tube between the arch rib hoop base 6 and the arch rib hoop upper cover 7 for adapting the arch rib segment 11 is an ellipse; Figure 2 If the arch rib hoop base 6 and the arch rib hoop upper cover 7 are not arranged along the radial direction of the lower chord tube, but are arranged vertically, so that the vertical section between the arch rib hoop base 6 and the arch rib hoop upper cover 7 is elliptical, this arrangement, on the basis of ensuring the linearity of the arch rib, enables the arch rib hoop base 6 and the arch rib hoop upper cover 7 to be vertically supported, and has better force-bearing capacity.
[0086] like Figure 1 As shown, the reinforcement mechanism is connected to the upper chord tube of the arch rib segment 11 and the transverse sliding beam 5; wherein the reinforcement mechanism can be an arch rib cable wind 10, and the two ends of the transverse sliding beam 5 are provided with arch rib cable wind anchoring ear plates 9, one end of the arch rib cable wind 10 is connected to the arch rib cable wind anchoring ear plate 9, and the other end is fixed to the upper chord tube, which is easy to operate, has a good fixing effect, and has little impact on the arch rib segment 11. When the arch rib segment 11 is provided with two lower chord tubes and two upper chord tubes respectively spaced along the length direction of the transverse sliding beam 5, the arch rib cable wind anchoring ear plates 9 and the upper chord tube connected at both ends of the arch rib cable wind 10 are located on both sides of the transverse bridge, forming a cross fixation, which can better avoid rollover during transverse movement.
[0087] The steel tube arch rib ectopic assembly integral transverse displacement device described in this embodiment can achieve linear adaptation of the arch rib by adapting the lower chord tube of the arch rib segment 11 between the arch rib hoop base 6 and the arch rib hoop upper cover 7; the arch rib hoop base 6, the arch rib hoop upper cover 7 and the transverse displacement sliding beam 5 are adapted to the design linear design of the corresponding arch rib segment 11. When the lower chord tube of the arch rib segment 11 is arranged between the arch rib hoop base 6 and the arch rib hoop upper cover 7, and the transverse displacement sliding beam 5 is arranged horizontally, the linear state of the arch rib segment 11 is the same as the designed linear state.
[0088] The steel tube arch rib ectopically assembled integral transverse movement device described in this embodiment is connected to the upper chord tube of the arch rib segment 11 and the transverse sliding beam 5 through a reinforcement mechanism, so that the transverse sliding beam 5, the arch rib clamp base 6 and the arch rib clamp upper cover 7, the arch rib cable 10 and the arch rib segment 11 form an integral structure; and the waist round hole 16 at the bottom of the transverse sliding beam and the round hole 17 at the bottom of the transverse sliding beam are arranged in a row along the length direction of the transverse sliding beam 5, and the round holes 18 at the top of the transverse bottom beam are arranged in a row along the length direction of the transverse bottom beam 1, and the sliding fixing bolt 3 can pass through the round holes 18 at the top of the transverse bottom beam and the transverse A fixed connection is formed behind the circular hole 17 at the bottom of the sliding beam, so that it is stable and safe when the arch rib segment 11 is hoisted and connected to the arch rib hoop base 6; the sliding fixing bolt 3 can pass through the circular hole 18 on the top of the transverse bottom beam and the waist circular hole 16 on the bottom of the transverse sliding beam to form a sliding connection, so that the pushing mechanism pushes the transverse sliding beam 5 to slide along the transverse bottom beam 1 in the transverse direction of the bridge with guidance and limitation, which is more stable and safe; and a transverse sliding beam anti-slip device 12 is also provided with a sliding limit on both side sides of the transverse bottom beam 1 to prevent the transverse sliding beam from becoming unstable and overturning, thereby ensuring the stability and safety of the arch rib transverse movement. Moreover, the reaction frame 2 can be detachably connected to the transverse bottom beam 1, and cooperates with the sliding fixing bolts 3 in the waist circular hole 16 at the bottom of the transverse sliding beam and the circular hole 18 at the top of the transverse bottom beam, so that it can be pushed forward in a circular pushing manner; thereby reducing the difficulty of transverse movement, simplifying the transverse movement process, and facilitating the transverse movement of the arch rib segments. The transverse movement speed is fast, thereby making the transverse movement of the arch rib segments convenient, efficient, and having low safety risks.
[0089] Example 2
[0090] A steel tube arch rib ectopic assembly overall lateral installation system, such as Figure 5-Figure 8 , including a transverse displacement bracket 19, a non-transverse displacement assembly bracket 20 and the steel pipe arch rib ectopic assembly integral transverse displacement device described in Example 1.
[0091] like Figure 6 As shown, the transverse brackets 19 are arranged at intervals along the bridge direction, and the top elevation of the transverse brackets 19 is lower than the design elevation of the corresponding arch rib segment 11; along the bridge direction from both sides to the middle, the top elevation of the transverse brackets 19 gradually increases;
[0092] like Figure 6 As shown, the non-transverse assembly bracket 20 is arranged between two adjacent transverse brackets 19, and the top elevation of the non-transverse assembly bracket 20 is located between the top elevations of the two adjacent transverse brackets 19, and the top elevations of the non-transverse assembly bracket 20 and the transverse bracket 19 are adapted to the designed linear curvature of the arch rib;
[0093] like Figure 5As shown, the transverse bottom beam 1 of the steel tube arch rib ectopically assembled integral transverse movement device is arranged above the transverse support 19 along the transverse bridge direction. The transverse bottom beam 1 is fixed to the top of the transverse support 19, serving as a track for the transverse movement of the arch rib; a reaction frame 2 is arranged on the upper part of the transverse bottom beam 1 to provide a reaction force support point for the intelligent synchronous jack 4; a polytetrafluoroethylene slide plate 13 of the same length as the transverse slide beam 5 is laid between the transverse bottom beam 1 and the transverse sliding beam 5 to reduce the transverse friction resistance; the transverse sliding beam 5 and the transverse bottom beam 1 are fixedly connected or slidably connected by sliding fixing bolts 3. When hoisting the arch rib segment 11 to the arch rib clamp base 6, a fixed connection is adopted. When the arch rib moves transversely, a sliding fixing bolt 3 is adopted for sliding connection; both ends of the transverse sliding beam 5 are A transverse sliding beam anti-slip device 12 is provided to prevent the transverse sliding beam 5 from becoming unstable and overturning; the arch rib hoop base 6 is welded to the transverse sliding beam 5; after the arch rib segment 11 is hoisted and placed on the arch rib hoop base 6, the arch rib hoop upper cover 7 is buckled on the lower chord of the arch rib segment 11, and the arch rib hoop fixing bolts 8 are used to connect the arch rib hoop base 6 and the arch rib hoop upper cover 7; one end of the arch rib cable 10 is connected to the arch rib cable anchoring ear plate 9 on the transverse sliding beam 5, and the other end is connected to the upper chord of the arch rib segment 11. The arch rib hoop base 6, the arch rib hoop upper cover 7 and the arch rib cable steel wire rope jointly ensure the stability of the arch rib. If the transverse bottom beam is not long enough, it can be extended by connecting a section of the extended transverse bottom beam 15 through the transverse bottom beam extension bolts and the node plate joints 14. Figure 1 and Figure 8 shown.
[0094] The non-transverse assembly bracket 20 is provided with an arch rib hoop base 6 and an arch rib hoop upper cover 7, and the arch rib hoop upper cover 7 is detachably connected to the top of the arch rib hoop base 6, and the arch rib hoop base 6 and the arch rib hoop upper cover 7 are used to adapt and set the lower chord tube corresponding to the arch rib segment 11. The structural form of the arch rib hoop base 6 and the arch rib hoop upper cover 7 is similar to the arch rib hoop base 6 and the arch rib hoop upper cover 7 above the transverse bottom beam 1 of the steel pipe arch rib ectopically assembled integral transverse device, mainly in that the inclination angle of the axial direction inside the arch rib hoop base 6 is different, and the arch rib hoop base 6 and the arch rib hoop upper cover 7 form a vertical support.
[0095] like Figure 6 and Figure 7 As shown, after the arch rib segment 11 is lifted and placed on the arch rib clamp base 6, the elevation and line shape of the arch rib segment 11 are the same as the design, so it can directly reach the design position by lateral movement, meeting the design elevation and line shape requirements, and no further adjustment is required, so its overall installation efficiency and quality are high. Figure 7When the existing T-beam or other simple supported bridge is transformed into an arch bridge, the non-transverse assembly bracket 20 can be supported on the existing T-beam, and the transverse bracket 19 can be partially supported on the existing T-beam, which can reduce the erection height. The steel pipe arch rib ectopic assembly overall transverse installation system described in this embodiment, through the transverse bracket, the steel pipe arch rib ectopic assembly overall transverse movement device is set, and the non-transverse assembly bracket 20 is provided with an arch rib clamp base 6 and an arch rib clamp upper cover 7, which can ensure that the line shape of the arch rib segment before transverse movement is the same as the designed line shape, and the arch rib segment can be connected to form an arch rib as a whole through the transverse bracket and the non-transverse assembly bracket, so that the overall line shape of the arch rib is the same as the designed line shape, and under the action of the steel pipe arch rib ectopic assembly overall transverse movement device on the transverse bracket, the overall transverse movement of the arch rib can be achieved, which can improve the installation efficiency and ensure the installation quality.
[0096] Example 3
[0097] This embodiment provides a method for lateral installation of steel pipe arch ribs in situ assembly, including the following steps:
[0098] S1, hoisting the arch rib segment 11 to the same elevation on one side of the designed position of the arch rib segment 11, so that the lower chord tube of the arch rib segment 11 is located in the corresponding arch rib clamp base 6, and connecting the arch rib clamp base 6 through the arch rib clamp upper cover 7 so that the lower chord tube of the arch rib segment 11 is fixed; wherein, the arch rib clamp base 6 and the arch rib clamp upper cover 7 can make the lower chord tube adapt to the line shape of the arch rib segment 11 at the designed position of the arch rib segment 11;
[0099] S2, after all the arch rib segments 11 to be installed are hoisted to the same elevation on one side corresponding to the designed position of the arch rib segment 11 and meet the linear shape, the adjacent arch rib segments 11 to be installed are connected to form an arch rib as a whole, that is, the arch rib segments 11 are closed;
[0100] S3. Move the arch rib as a whole to the designed position of the arch rib. Figure 5 As shown, the lateral movement installation is completed.
[0101] The method for lateral installation of the steel tube arch rib in situ assembly is described in this embodiment. The arch rib segment 11 is hoisted to the same elevation on one side of the designed position of the arch rib segment 11. Figure 5 The left side and Figure 8 As shown, the arch rib hoop base 6 and the arch rib hoop upper cover 7 make the lower chord tube adapt to the line shape of the arch rib segment 11 at the design position of the arch rib segment 11, thereby ensuring that the line shape and elevation of the arch rib segment 11 are the same as the design before the lateral movement; then the adjacent arch rib segments 11 to be installed are connected to form an arch rib as a whole, so that the line shape and elevation of the arch rib as a whole are the same as the design; then the arch rib as a whole is lateral moved to the arch rib design position, as shown in FIG. Figure 7 and Figure 8As shown; complete the lateral installation, such as Figure 6 As shown; the arch rib installation is efficient, high quality, and less restricted by space.
[0102] The lateral installation of the arch ribs is performed by using the steel tube arch rib ectopic assembly integral lateral installation system described in Example 2;
[0103] Before step S1, the pre-processed bulk components are transported to the bridge site and installed from bottom to top. Specifically, after the installation of the transverse bracket 19 and the non-transverse assembly bracket 20 is completed, the transverse bottom beam 1 is hoisted and welded to the top of the transverse bracket 19; if the transverse distance is long, the transverse bottom beam extension bolts and node plate joints 14 can be used to connect a section of the transverse bottom beam 15 to ensure the continuity of the entire transverse process. Figure 7 and Figure 8 As shown, when an existing simply supported bridge such as a T-beam is transformed into an arch bridge, the non-transverse assembly bracket 20 can be supported above the existing T-beam, and the transverse bracket 19 can be partially supported on the existing T-beam, which can reduce the erection height.
[0104] Then, the transverse sliding beam 5, the arch rib clamp base 6, the reaction frame 2 and the pushing mechanism are hoisted onto the transverse bottom beam 1 and fixed respectively; wherein, the transverse sliding beam 5 and the transverse bottom beam 1 are fixedly connected by the sliding fixing bolts 3 passing through the top circular hole 18 of the transverse bottom beam and the bottom circular hole 17 of the transverse sliding beam; the arch rib clamp base 6 can make the lower chord tube adapt to the linear shape of the arch rib segment 11 at the corresponding design position of the arch rib segment 11; preferably, the arch rib clamp base 6 is welded to the transverse sliding beam 5 in advance and then hoisted together to ensure the linearity of the arch rib and reduce high-altitude operations; the pushing mechanism is an intelligent synchronous jack 4, and the reaction frame 2 is detachably connected to the transverse bottom beam 1 by bolts, and can be connected using the top circular hole 18 of the transverse bottom beam on the transverse bottom beam 1, which is shared with the sliding fixing bolts 3, which can reduce the need to open holes on the transverse bottom beam 1 and reduce the need to further strengthen the transverse bottom beam 1, thereby saving costs. After the transverse sliding beam 5 is installed, the transverse sliding beam anti-slip device 12 is installed, and the transverse sliding beam anti-slip device 12 is connected to the transverse sliding beam 5 by bolts. When the reaction frame 2 and the jacking mechanism are installed for the first time, the jacking mechanism is tested to check the synchronization of the jacking mechanism at each position to ensure that the displacement of each point of the arch rib can be kept synchronous when the arch rib moves horizontally as a whole.
[0105] The arch rib hoop base 6 is hoisted and fixed on the top of the non-transverse assembly bracket 20; the arch rib hoop base 6 can be fixed on the non-transverse assembly bracket 20 by welding, bolt connection or other connection methods.
[0106] After completing the assembly of the components of the above-mentioned transverse shifting device, check the integrity of each component to ensure that it can meet the linear and elevation requirements of the arch rib.
[0107] In step S1, the arch rib segment 11 is hoisted into the corresponding arch rib clamp base 6, and the arch rib clamp base 6 is connected through the arch rib clamp upper cover 7 to fix the lower chord tube of the arch rib segment 11, that is, the arch rib clamp upper cover 7 is buckled on the arch rib lower chord tube and fixed by the arch rib clamp fixing bolt 8; then the upper chord tube of the arch rib segment 11 and the transverse sliding beam 5 are connected through the reinforcement mechanism, that is, one end of the arch rib cable 10 is connected to the arch rib cable anchoring ear plate 9 on the transverse sliding beam 5, and the other end is connected to the upper chord tube of the arch rib segment 11, forming Figure 1 In the state shown, the fixation of the corresponding arch rib segment 11 is completed. After the fixation is completed, the installation hanging point of the arch rib segment 11 can be released.
[0108] In step S2, after all the arch rib segments 11 to be installed are hoisted to the same elevation on one side of the design position corresponding to the arch rib segment 11 and meet the linear shape, the adjacent arch rib segments 11 to be installed are connected on the non-transverse assembly bracket 20 and the transverse bracket 19 to form an arch rib as a whole, and then the arch rib hoop base 6 and the arch rib hoop upper cover 7 on the top of the non-transverse assembly bracket 20 are removed, wherein the arch rib hoop base 6 can be removed by cutting;
[0109] In step S3, the corresponding sliding fixing bolt 3 is loosened from the circular hole 17 at the bottom of the transverse sliding beam, and then the loosened sliding fixing bolt 3 is inserted into the waist circular hole 16 at the bottom of the transverse sliding beam and the circular hole 18 at the top of the transverse bottom beam, so that the sliding fixing bolt 3 can slide along the length direction of the corresponding waist circular hole 16 at the bottom of the transverse sliding beam; then the arch rib is pushed and displaced laterally by a stroke as a whole through the pushing mechanism above all the transverse brackets 19; then the sliding fixing bolt 3 is loosened from the corresponding circular hole 18 at the top of the transverse bottom beam and installed in the circular hole 18 at the top of the transverse bottom beam one stroke ahead in the transverse direction, and the reaction frame 2 and the pushing mechanism are moved forward one stroke and then installed, and the pushing operation of the pushing mechanism and the installation operation of the sliding fixing bolt 3, the reaction frame 2 and the pushing mechanism after moving forward one stroke are repeated until the arch rib as a whole reaches the designed position of the arch rib, and the transverse installation is completed.
[0110] In step S3, the single displacement stroke is 15cm. After each single displacement stroke, the reaction frame 2 and the intelligent synchronous jack 4 need to be re-adjusted. The process is continuously observed and verified by the total station to ensure that the arch ribs formed by all the arch rib segments currently moving synchronously move as a whole. During the process, the single intelligent synchronous jack 4 can be adjusted by moving horizontally. The sliding fixing bolt 3 on the waist round hole 16 at the bottom of the horizontal sliding beam needs to be loosened for each single horizontal displacement stroke, and then installed in the waist round hole 16 at the bottom of the horizontal sliding beam in the horizontal displacement direction in the previous stroke, that is, the position of the circular hole 18 at the top of the connected horizontal bottom beam needs to be changed to ensure that the sliding fixing bolt 3 always moves in the waist round hole 16 at the bottom of the horizontal sliding beam of the horizontal sliding beam 5 during the sliding process, and finally moves horizontally to a position with equal margins to the part to be installed or the arch rib design position. And when the sliding fixing bolt 3 moves in the waist round hole 16 at the bottom of the horizontal sliding beam, the sliding fixing bolt 3 can be slightly loosened to ensure the smoothness of sliding.
[0111] It is further explained that during the overall transverse movement of the arch rib, the transverse sliding beam anti-slip device and the sliding fixing bolt 3 located in the waist-round hole 16 at the bottom of the transverse sliding beam both play a role of limiting and guiding. During the movement of the transverse sliding beam 5, the spatial position of the sliding fixing bolt 3 needs to be continuously adjusted to ensure that it is always located in the waist-round hole 16 at the bottom of the transverse sliding beam and remains slightly loose until it is tightened after the transverse movement construction is completed.
[0112] In this embodiment, the above hoisting can be carried out by a crane or other lifting equipment. The lateral installation of the arch ribs is performed by using the steel pipe arch rib lateral assembly integral lateral installation system described in Example 2, which is safer and more efficient.
[0113] In projects with relatively complex construction environments, it is often inevitable that the traditional automobile lifting or cable lifting system cannot lift the arch rib to the design axis at one time due to limited site. For this reason, the present invention proposes a method for lateral assembly of steel tube arch ribs, and realizes the lateral assembly of arch ribs through the self-developed lateral assembly of steel tube arch ribs. After the arch rib segments 11 are lifted and installed to a suitable position, they are closed into an arch rib as a whole, and then transversely moved to a position with equal margins to the part to be installed or the design position of the arch rib, effectively solving the problems of limited site space, complex lifting conditions, high transverse movement costs, and simplifying the entire arch rib installation process. The lateral assembly of steel tube arch ribs and the lateral assembly of steel tube arch ribs are suitable for various environmental conditions. The site conditions required for the use of the equipment are not high, and the time required for the preliminary work preparation is relatively short, which can achieve the purpose of convenient and efficient transverse movement of arch ribs with low safety risks. A method for installing steel tube arch ribs by ectopic assembly and overall transverse movement, which comprises first hoisting the arch rib segments one by one to a temporary transverse movement support platform to complete the docking assembly, and then using a steel tube arch rib ectopic assembly and overall transverse movement device to push the arch ribs step by step to the design axis, thereby solving the problem of "under specific environmental constraints and the inability to lift the arch ribs to the design axis in a safe, efficient, time-compressed and economically efficient manner through existing hoisting technology".
[0114] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel tube arch rib out-of-position assembly integral transverse movement device, characterized in that: include A transverse bottom beam (1), the transverse bottom beam (1) being arranged along the transverse bridge direction, the transverse bottom beam (1) being provided with a plurality of transverse bottom beam top circular holes (18) at intervals along the length direction, the transverse bottom beam top circular holes (18) being arranged in a row along the length direction of the transverse bottom beam (1); A reaction frame (2), wherein the reaction frame (2) is detachably connected to the transverse bottom beam (1); A transverse sliding beam (5), wherein the transverse sliding beam (5) is slidably arranged on the transverse bottom beam (1), wherein the transverse sliding beam (5) is provided with a plurality of waisted round holes (16) at the bottom of the transverse sliding beam at intervals along the length direction, wherein the length direction of the waisted round holes (16) at the bottom of the transverse sliding beam is consistent with the length direction of the transverse sliding beam (5), wherein the transverse sliding beam (5) is provided with a plurality of round holes (17) at the bottom of the transverse sliding beam at intervals along the length direction, wherein the waisted round holes (16) at the bottom of the transverse sliding beam and the round holes (17) at the bottom of the transverse sliding beam are both arranged in a row along the length direction of the transverse sliding beam (5); An arch rib hoop base (6), wherein the arch rib hoop base (6) is fixedly connected to the transverse sliding beam (5); An arch rib hoop upper cover (7), wherein the arch rib hoop upper cover (7) is detachably connected to the top of the arch rib hoop base (6), and a lower chord tube of the arch rib segment (11) is adapted to be arranged between the arch rib hoop base (6) and the arch rib hoop upper cover (7); A reinforcement mechanism, the reinforcement mechanism being connected to the upper chord tube of the arch rib segment (11) and the transverse sliding beam (5); A sliding fixing bolt (3), wherein the sliding fixing bolt (3) can be inserted through the top circular hole (18) of the transverse bottom beam and the bottom circular hole (17) of the transverse sliding beam to form a fixed connection, and the sliding fixing bolt (3) can be inserted through the top circular hole (18) of the transverse bottom beam and the waist circular hole (16) of the bottom transverse sliding beam to form a sliding connection; A pushing mechanism is connected to the reaction frame (2) and the transverse sliding beam (5), and the pushing mechanism can push the transverse sliding beam (5) to slide in the transverse direction along the transverse bottom beam (1).
2. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 1, characterized in that: All the waisted round holes (16) at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam (5), and all the round holes (17) at the bottom of the transverse sliding beam are arranged in two rows on both sides of the transverse sliding beam (5); All the circular holes (18) on the top of the transverse bottom beam are arranged in two rows on both sides of the transverse bottom beam (1); The waist circular hole (16) at the bottom of the transverse sliding beam, the round hole (17) at the bottom of the transverse sliding beam and the round hole (18) at the top of the transverse bottom beam located on the same side are all located in the same row.
3. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 1, characterized in that: The reinforcement mechanism is an arch rib cable wind (10), and arch rib cable wind anchoring ear plates (9) are provided at both ends of the transverse sliding beam (5). One end of the arch rib cable wind (10) is connected to the arch rib cable wind anchoring ear plate (9), and the other end is fixed to the upper chord tube.
4. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 3, characterized in that: When the arch rib segment (11) is provided with two lower chord tubes and two upper chord tubes respectively at intervals along the length direction of the transverse sliding beam (5), the arch rib cable wind anchoring ear plates (9) and the upper chord tubes connected at both ends of the arch rib cable wind (10) are located on both sides of the transverse bridge.
5. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 1, characterized in that: The transverse sliding beam (5) is provided with a transverse sliding beam anti-slip device (12), and the sliding limit of the transverse sliding beam anti-slip device (12) is located on both side surfaces of the transverse bottom beam (1).
6. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 5, characterized in that: The transverse bottom beam (1) has an upper flange plate, and the transverse sliding beam anti-slip device (12) comprises a limit hook and a vertical fastener, wherein the vertical fastener is fixedly connected to the lower sides of the transverse sliding beam (5), and the limit hook is hinged to the transverse sliding beam (5), and the limit hook can be rotated to be inserted into the vertical fastener to form a fixation; After the limiting hook is fixed to the vertical fastener, the limiting hook is limited to be located below the upper flange plate of the transverse bottom beam (1).
7. The steel tube arch rib out-of-position assembly integral transverse movement device according to claim 1, characterized in that: The vertical cross-section of the lower chord tube between the arch rib hoop base (6) and the arch rib hoop upper cover (7) for adapting to the arch rib segment (11) is elliptical; and / or, The pushing mechanism is an intelligent synchronous jack (4); and / or, The reaction frame (2) is fixed to one end of the transverse bottom beam (1), and the other end of the transverse bottom beam (1) is provided with a transverse bottom beam extension bolt and a node plate joint (14); and / or, A polyfluoro slide plate (13) is installed between the transverse bottom beam (1) and the transverse sliding beam (5).
8. A steel tube arch rib out-of-position assembly integral transverse installation system, characterized in that: include Transverse brackets (19), the transverse brackets (19) are arranged at intervals along the bridge direction, and the top elevation of the transverse brackets (19) is lower than the design elevation of the corresponding arch rib segment (11); along the bridge direction from both sides to the middle, the top elevation of the transverse brackets (19) gradually increases; A non-transverse assembly bracket (20), wherein the non-transverse assembly bracket (20) is arranged between two adjacent transverse brackets (19), the top elevation of the non-transverse assembly bracket (20) is located between the top elevations of the two adjacent transverse brackets (19), and the top elevations of the non-transverse assembly bracket (20) and the transverse bracket (19) are adapted to the designed linear curvature of the arch rib; The steel tube arch rib ectopic assembly integral transverse shifting device as described in any one of claims 1 to 7, wherein the transverse shifting bottom beam (1) of the steel tube arch rib ectopic assembly integral transverse shifting device is arranged above the transverse shifting bracket (19) along the transverse bridge direction, and the non-transverse shifting assembly bracket (20) is provided with an arch rib hoop base (6) and an arch rib hoop upper cover (7), and the arch rib hoop upper cover (7) is detachably connected to the top of the arch rib hoop base (6), and the arch rib hoop base (6) and the arch rib hoop upper cover (7) are used for adapting the lower chord tube corresponding to the arch rib segment (11) to be arranged between the arch rib hoop base (6) and the arch rib hoop upper cover (7).
9. A method for lateral installation of steel pipe arch ribs assembled in different positions, characterized in that: The following steps are involved: S1, hoisting the arch rib segment (11) to the same elevation on one side of the designed position of the arch rib segment (11), so that the lower chord tube of the arch rib segment (11) is located in the corresponding arch rib clamp base (6), and connecting the arch rib clamp base (6) through the arch rib clamp upper cover (7) so that the lower chord tube of the arch rib segment (11) is fixed; wherein the arch rib clamp base (6) and the arch rib clamp upper cover (7) can make the lower chord tube adapt to the line shape of the arch rib segment (11) at the designed position of the arch rib segment (11); S2, after all the arch rib segments (11) to be installed are hoisted to the same elevation on one side corresponding to the designed position of the arch rib segment (11) and satisfy the linear shape, the adjacent arch rib segments (11) to be installed are connected to form an arch rib as a whole; S3. Move the entire arch rib horizontally to the designed position of the arch rib to complete the horizontal installation.
10. The method for lateral installation of steel pipe arch ribs assembled in situ according to claim 9 is characterized in that: The lateral installation of the arch ribs is performed by using the steel tube arch rib ectopic assembly integral lateral installation system in claim 8; Before step S1, after the installation of the transverse moving bracket (19) and the non-transverse moving assembly bracket (20) is completed, the transverse moving bottom beam (1) is hoisted and welded to the top of the transverse moving bracket (19); then the transverse moving sliding beam (5), the arch rib clamp base (6), the reaction frame (2) and the pushing mechanism are hoisted onto the transverse moving bottom beam (1) and fixed; wherein the transverse moving sliding beam (5) and the transverse moving bottom beam (1) are fixedly connected by sliding fixing bolts (3) penetrating the top circular hole (18) of the transverse moving bottom beam and the bottom circular hole (17) of the transverse moving sliding beam; and the arch rib clamp base (6) is hoisted and fixed on the top of the non-transverse moving assembly bracket (20); the arch rib clamp base (6) can make the lower chord tube adapt to the linear shape of the arch rib segment (11) at the design position of the arch rib segment (11); In step S1, the arch rib segment (11) is hoisted into the corresponding arch rib hoop base (6), and the arch rib hoop base (6) is connected via the arch rib hoop upper cover (7) so that the lower chord tube of the arch rib segment (11) is fixed, and then the upper chord tube of the arch rib segment (11) and the transverse sliding beam (5) are connected via a reinforcement mechanism to complete the fixation of the corresponding arch rib segment (11), and then the current hoisting point of the arch rib segment (11) is released; In step S2, after all the arch rib segments (11) to be installed are hoisted to the same elevation on one side of the design position corresponding to the arch rib segment (11) and meet the linear shape, the adjacent arch rib segments (11) to be installed are connected to form an arch rib as a whole, and then the arch rib hoop base (6) and the arch rib hoop upper cover (7) on the top of the non-transverse assembly bracket (20) are removed; In step S3, the corresponding sliding fixing bolt (3) is loosened from the circular hole (17) at the bottom of the transverse sliding beam, and then the loosened sliding fixing bolt (3) is inserted into the waist circular hole (16) at the bottom of the transverse sliding beam and the circular hole (18) at the top of the transverse bottom beam, so that the sliding fixing bolt (3) can slide along the length direction of the waist circular hole (16) at the bottom of the corresponding transverse sliding beam; then the arch rib is pushed and displaced by a stroke as a whole by the pushing mechanism above the transverse bracket (19); then the sliding fixing bolt (3) is loosened from the corresponding circular hole (18) at the top of the transverse bottom beam and installed in the circular hole (18) at the top of the transverse bottom beam one stroke ahead in the transverse direction, and the reaction frame (2) and the pushing mechanism are moved forward one stroke and then installed, and the pushing operation of the pushing mechanism and the installation operation of the sliding fixing bolt (3), the reaction frame (2) and the pushing mechanism after moving forward one stroke are repeated until the arch rib as a whole reaches the designed position of the arch rib, and the transverse installation is completed.