Electric cabinet mold

By designing an electrically controlled box mold with multiple sliding structures and controlling solidification sequence, the problems of uncontrollable solidification sequence and air shrinkage holes during the forming process of the electrically controlled box are solved, and the density and quality of the product are improved.

CN119566261APending Publication Date: 2025-03-07SUZHOU GUANGXING MOLD
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Patent Information

Application Number
CN202411831167.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

During the forming process, the solidification sequence of the electric control box is uncontrollable due to the difference in local wall thickness, which is prone to air shrinkage holes, which leads to product leakage.

Method used

An electrically controlled box mold is designed, including a middle mold and an upper mold, with a plurality of sliding structures, each sliding structure including a drive member and a slider, the end of the slider forms a side wall of the cavity, and is provided with a runner to feed in multiple directions. At the same time, heating channels and point cooling structures are provided in the mold to control the solidification sequence and reduce the generation of air shrinkage holes.

Benefits of technology

By feeding and controlling the solidification sequence in multiple directions, the electronically controlled box mold can effectively avoid the generation of air shrinkage holes and ensure the density and quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric cabinet mold, which belongs to the field of molds, and comprises a middle mold and an upper mold, a cavity is formed between the middle mold and the upper mold, the middle mold comprises a base, a lower mold core and a plurality of sliding structures, the lower mold core is fixed on the base, the base is provided with a plurality of sliding chutes, the plurality of sliding chutes are distributed around the lower mold core, and each sliding structure is slidably mounted in the sliding chute. Each sliding structure comprises a driving part and a sliding block in transmission connection with the driving part, the driving parts drive the sliding blocks to slide along the sliding grooves, the end portions of the sliding blocks form the side walls of the mold cavities, pouring gates are arranged at the tops of the sliding blocks, and at least two sides of the mold cavities are communicated with the pouring gates so that feeding can be conducted in multiple directions. And a plurality of sliding blocks are adopted for forming during forming, so that shrinkage cavities of the electric cabinet can be avoided.
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Description

Technical Field

[0001] The invention relates to the field of high pressure casting, in particular to an electric control box mould. Background Art

[0002] As attached Figure 1 As shown, the wall thickness of the electric control box 100 varies greatly, with some parts having thicker wall thickness and some parts having thinner wall thickness. During the production process of the electric control box 100, the material is fed into one side of the mold and formed in the cavity. However, due to the thicker wall thickness and the thinner wall thickness, the solidification sequence is uncontrollable during the molding process of the electric control box 100, and shrinkage holes are prone to occur, which can cause product leakage. Summary of the invention

[0003] In order to overcome the deficiencies of the prior art, one of the objectives of the present invention is to provide an electric control box mold which can prevent shrinkage holes from appearing in the electric control box.

[0004] One of the purposes of the present invention is achieved by the following technical solution:

[0005] An electric control box mold includes a middle mold and an upper mold, a cavity is formed between the middle mold and the upper mold, the middle mold includes a base, a lower mold core and multiple sliding structures, the lower mold core is fixed to the base, the base is provided with multiple slide grooves, and the multiple slide grooves are distributed around the lower mold core. Each of the sliding structures is slidably installed in the slide groove, and each of the sliding structures includes a driving member and a slider transmission-connected to the driving member. The driving member drives the slider to slide along the slide groove. The end of the slider forms the side wall of the cavity, and a runner is provided on the top of the slider, so that at least two sides of the cavity are connected to the runner for feeding in multiple directions.

[0006] Furthermore, the number of the sliding structures is four, and the four sliding structures are respectively located on four sides of the cavity and form four side walls of the cavity.

[0007] Furthermore, the four sliding structures are respectively a first sliding structure, a second sliding structure, a third sliding structure and a fourth sliding structure, the fourth sliding structure includes a second mounting frame, a second driving member, a second slider, a third driving member and a third slider, the second driving member is fixed to the second mounting frame, the second slider is transmission-connected to the second driving member, the third slider is transmission-connected to the third driving member, and the third slider is slidably mounted on the second slider and can extend from the second slider.

[0008] Furthermore, the third sliding block is arranged at an angle.

[0009] Furthermore, a heating channel is provided inside the slider, and the position of the heating channel corresponds to the thin part of the side wall of the electric control box in the cavity.

[0010] Furthermore, the electric control box mold further includes a spot cooling structure, and the position of the spot cooling structure corresponds to the wall thickness area of ​​the electric control box in the cavity.

[0011] Furthermore, the electric control box mold also includes a lower mold, and the spot cooling structure is arranged on the upper mold and / or the lower mold.

[0012] Furthermore, there are multiple point cooling structures, each of which is a vertically arranged cooling pipe, and the end of the cooling pipe corresponds to the position of the thick area of ​​the wall of the electric control box.

[0013] Furthermore, the electric control box mold also includes an extrusion structure, which includes an extrusion drive component and an extrusion rod drivingly connected to the extrusion drive component, and the position of the end of the extrusion rod corresponds to the deep cavity structure of the electric control box.

[0014] Furthermore, the electric control box mold also includes two corrugated plates, the two corrugated plates are symmetrically arranged about the cavity, and the lower mold core is provided with two exhaust ducts, one end of each exhaust duct is connected to the cavity, and the other end is connected to one of the corrugated plates.

[0015] Compared with the prior art, the middle mold of the electric control box mold of the present invention includes a base, a lower mold core and multiple sliding structures. The lower mold core is fixed to the base. The base is provided with multiple slide grooves. The multiple slide grooves are distributed around the lower mold core. Each sliding structure is slidably installed in the slide groove. Each sliding structure includes a driving member and a slider transmission-connected to the driving member. The driving member drives the slider to slide along the slide groove. The end of the slider forms the side wall of the cavity. A runner is provided on the top of the slider, so that at least two sides of the cavity are connected to the runner for feeding in multiple directions. Through the above design, the electric control box mold is fed from multiple directions, and multiple sliders are used for molding during molding, which can avoid the occurrence of shrinkage holes in the electric control box. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional cross-sectional view of the electric control box in the background technology;

[0017] Figure 2 It is a three-dimensional diagram of the electric control box mold of the present invention;

[0018] Figure 3 for Figure 2 A three-dimensional diagram of the lower mold of the electric control box mold;

[0019] Figure 4 for Figure 3 A three-dimensional diagram of the extrusion structure of the lower die;

[0020] Figure 5 for Figure 2 A three-dimensional diagram of the partial structure of the electric control box mold;

[0021] Figure 6 for Figure 2 A three-dimensional diagram of the internal structure of the electric control box mold;

[0022] Figure 7 for Figure 6 A three-dimensional diagram of the second sliding structure of the middle mold of the electric control box mold;

[0023] Figure 8 for Figure 7 A three-dimensional cross-sectional view of a second sliding structure;

[0024] Fig. 9 for Figure 6 A three-dimensional diagram of the fourth sliding structure of the middle mold of the electric control box mold;

[0025] Fig.10 for Fig. 9 A partial structural stereogram of the fourth sliding structure;

[0026] Fig.11 for Figure 6 A three-dimensional view of the base of the middle mold of the electric control box mold.

[0027] In the figure: 100, electric control box; 10, lower mold; 11, lower mold base; 12, first point cooling structure; 13, extrusion structure; 130, extrusion drive member; 131, extrusion rod; 132, hydraulic system; 20, middle mold; 21, first sliding structure; 22, second sliding structure; 220, first mounting frame; 221, first drive member; 222, first slider; 2220, first runner; 2221, heating channel; 23, third sliding structure; 24, fourth sliding structure; 240, second mounting frame; 241, second drive member; 242, second slider; 2420, second runner; 243, third drive member; 244, third slider; 25, base; 250, slide; 251, lower mold core; 2510, exhaust duct; 30, upper mold; 31, upper mold core; 32, second point cooling structure; 40, cavity; 50, corrugated plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may be another intermediate component through which it is fixed. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may be another intermediate component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be another intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] See also Figures 2 to 11 , the electric control box mold is used to manufacture Figure 1 The electric control box 100 shown has an uneven wall thickness, with some parts having thicker wall thickness and some parts having thinner wall thickness, and has a deep cavity and an inclined surface.

[0032] The electric control box mold comprises a lower mold 10 , a middle mold 20 , an upper mold 30 and a corrugated plate 50 . A cavity 40 is formed between the middle mold 20 and the upper mold 30 . The cavity 40 is used to form the electric control box 100 .

[0033] The lower mold 10 includes a lower mold base 11, a first point cooling structure 12 and an extrusion structure 13. The first point cooling structure 12 and the extrusion structure 13 are installed inside the lower mold base 11. There are multiple first point cooling structures 12, each of which is a vertically arranged cooling pipe, and the end of the cooling pipe corresponds to the position of the wall thickness area of ​​the electric control box 100. The first point cooling structure 12 is used to spot cool the wall thickness area at the bottom of the electric control box 100, which can balance the overall solidification sequence of the product.

[0034] The extrusion structure 13 includes an extrusion drive 130, an extrusion rod 131, and a hydraulic system 132. The extrusion rod 131 is in transmission connection with the extrusion drive 130. The extrusion drive 130 drives the extrusion rod 131 to move in the vertical direction to extrude two deep cavity columns in the thick wall area of ​​the electric control box 100, thereby improving the density of the product and reducing the probability of the generation of shrinkage holes. In this embodiment, the extrusion drive 130 is a hydraulic cylinder, and the hydraulic system 132 is connected to the hydraulic cylinder to supply oil to the hydraulic cylinder.

[0035] The middle mold 20 includes a base 25 and a plurality of sliding structures installed on the base 25. The sliders of the plurality of sliding structures are slidably installed on the base 25. The ends of the plurality of sliders form the side walls of the cavity 40. The tops of the plurality of sliders are provided with runners, so that the cavity 40 can be fed from multiple sides, shortening the material travel and preventing the generation of bubbles.

[0036] Specifically, there are four sliding structures, namely, a first sliding structure 21, a second sliding structure 22, a third sliding structure 23 and a fourth sliding structure 24. The first sliding structure 21 is located at the gate, the second sliding structure 22 and the third sliding structure 23 are arranged opposite to each other and are respectively located on both sides of the gate, and the fourth sliding structure 24 is located on one side of the exhaust channel. The specific structures of the four sliding structures are roughly the same, except that an inclined surface is provided on the side wall of the cavity 40 corresponding to the fourth sliding structure 24, so two sliders are provided on the fourth sliding structure 24.

[0037] Specifically, taking the second sliding structure 22 as an example, the sliding structure is described:

[0038] The second sliding structure 22 includes a first mounting frame 220, a first driving member 221 and a first slider 222. The first driving member 221 is fixed to the first mounting frame 220, the first slider 222 is slidably mounted on the base 25, the first slider 222 is transmission-connected to the first driving member 221, and the first driving member 221 drives the first slider 222 to move. A first runner 2220 is provided on the top of the first slider 222 near the cavity 40, the first runner 2220 is located on the side of the cavity 40, a heating channel 2221 is provided inside the first slider 222 near the cavity 40, the heating channel 2221 heats the first slider 222 through mold temperature oil, so that the thin part of the side wall of the electric control box in the cavity 40 is heated to avoid rapid cooling of the thin part, thereby controlling the overall solidification sequence and avoiding the generation of bubbles.

[0039] The fourth sliding structure 24 includes a second mounting frame 240, a second driving member 241, a second slider 242, a third driving member 243 and a third slider 244. The second driving member 241 is fixed to the second mounting frame 240, the second slider 242 is transmission-connected to the second driving member 241, the third driving member 243 is transmission-connected to the third slider 244, the third slider 244 is slidably mounted on the second slider 242, the second slider 242 is horizontally arranged, the third slider 244 is tilted, and the second slider 242 and the third slider 244 are arranged on the side wall of the electric control box 100 corresponding to the tilt structure.

[0040] The base 25 includes a lower mold core 251, which forms the bottom wall of the cavity 40. Two exhaust passages 2510 are provided at the top of one side of the lower mold core 251. The base 25 is also provided with four slide grooves 250, which correspond to the four side walls of the cavity 40. The slide grooves 250 are used to install the slider.

[0041] The upper mold 30 includes an upper mold core 31 and a second point cooling structure 32. The upper mold core 31 is used to form the top of the cavity 40. There are multiple second point cooling structures 32. Each second point cooling structure 32 is a vertically arranged cooling pipe. The end of the cooling pipe corresponds to the position of the wall thickness area of ​​the electric control box 100. The second point cooling structure 32 is used to spot cool the wall thickness area at the bottom of the electric control box 100, which can balance the overall solidification sequence of the product.

[0042] There are two wave plates 50 , and the two wave plates 50 are connected to the two exhaust passages 2510 respectively. The two wave plates 50 are symmetrically arranged with respect to the cavity 40 .

[0043] When using the electric control box mold, the liquid material enters from the runner, enters the cavity 40 from the runners on the three sides of the cavity 40, and solidifies in the cavity 40. During the solidification process, the ends of the cooling pipes of the first point cooling structure 12 and the second point cooling structure 32 correspond to the positions of the thick wall areas of the electric control box 100. The first point cooling structure 12 performs spot cooling on the thick wall area at the bottom of the electric control box 100, which can balance the overall solidification sequence of the product. The heating channel 2221 heats the thin side wall of the electric control box in the cavity 40 through the mold temperature oil to the slider, avoiding rapid cooling of the thin side wall, thereby controlling the overall solidification sequence and avoiding the generation of bubbles. The extrusion drive 130 drives the extrusion rod 131 to move in the vertical direction, extruding the two deep cavity columns in the thick wall area of ​​the electric control box 100, improving the product density and reducing the probability of shrinkage holes. The wave plate 50 is vacuumed to reduce the gas content in the cavity 40.

[0044] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which are equivalent modifications and improvements made to the above embodiments based on the essential technology of the present invention, and all of them belong to the protection scope of the present invention.

Claims

1. An electric control box mold, comprising a middle mold and an upper mold, wherein a cavity is formed between the middle mold and the upper mold, and characterized in that: The middle mold includes a base, a lower mold core and multiple sliding structures. The lower mold core is fixed to the base. The base is provided with multiple slide grooves. The multiple slide grooves are distributed around the lower mold core. Each sliding structure is slidably installed in the slide groove. Each sliding structure includes a driving member and a slider transmission connected to the driving member. The driving member drives the slider to slide along the slide groove. The end of the slider forms the side wall of the cavity. A runner is provided on the top of the slider, so that at least two sides of the cavity are connected to the runner for feeding in multiple directions.

2. The electric control box mold according to claim 1, characterized in that: The number of the sliding structures is four, and the four sliding structures are respectively located on four sides of the cavity and form four side walls of the cavity.

3. The electric control box mold according to claim 1, characterized in that: The four sliding structures are respectively a first sliding structure, a second sliding structure, a third sliding structure and a fourth sliding structure. The fourth sliding structure includes a second mounting frame, a second driving member, a second slider, a third driving member and a third slider. The second driving member is fixed to the second mounting frame, the second slider is transmission-connected to the second driving member, the third slider is transmission-connected to the third driving member, and the third slider is slidably mounted on the second slider and can extend from the second slider.

4. The electric control box mold according to claim 3, characterized in that: The third sliding block is arranged tilted.

5. The electric control box mold according to claim 1, characterized in that: A heating channel is provided inside the slider, and the position of the heating channel corresponds to the thin part of the side wall of the electric control box in the cavity.

6. The electric control box mold according to claim 1, characterized in that: The electric control box mold further includes a spot cooling structure, and the position of the spot cooling structure corresponds to the wall thickness area of ​​the electric control box in the cavity.

7. The electric control box mold according to claim 6, characterized in that: The electric control box mold also includes a lower mold, and the spot cooling structure is arranged on the upper mold and / or the lower mold.

8. The electric control box mold according to claim 7, characterized in that: There are multiple point cooling structures, each of which is a vertically arranged cooling pipe, and the end of the cooling pipe corresponds to the position of the thick area of ​​the wall of the electric control box.

9. The electric control box mold according to claim 1, characterized in that: The electric control box mold further comprises an extrusion structure, which comprises an extrusion drive member and an extrusion rod drivingly connected to the extrusion drive member, and the position of the end of the extrusion rod corresponds to the deep cavity structure of the electric control box.

10. The electric control box mold according to claim 1, characterized in that: The electric control box mold also includes two corrugated plates, the number of which is two, and the two corrugated plates are symmetrically arranged about the cavity. The lower mold core is provided with two exhaust ducts, one end of each exhaust duct is connected to the cavity, and the other end is connected to one of the corrugated plates.

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