Abrasion prediction optimization method for boiler water wall system

By constructing a wear prediction model and optimizing monitoring operating parameters, the problem of insufficient wear prediction accuracy of boiler water-cooled wall system is solved, and the prediction accuracy and boiler service life are improved.

CN120087182APending Publication Date: 2025-06-03YUNNAN HUADIAN INSPECTION DIVISION POWER GENERATION CO LTD
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Patent Information

Application Number
CN202510055928.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-06-03

AI Technical Summary

Technical Problem

The prior art lacks accuracy in predicting and optimizing the wear of boiler water-cooled wall systems, especially when considering the operating environment in the furnace, resulting in errors in the wear prediction results and actual conditions.

Method used

By obtaining wear history data from multiple detection areas, a wear prediction model is constructed, the current wall thickness data of the target wear area is predicted, and when the difference between the wear evaluation data and the current wall thickness data is greater than the preset threshold, the monitoring operation parameters are optimized to improve the accuracy of wear prediction.

Benefits of technology

It improves the accuracy of wear prediction of boiler water-cooled wall system, optimizes monitoring operating parameters, extends the service life of the boiler, and reduces maintenance costs.

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Abstract

The invention relates to the technical field of coal-fired boiler application, and particularly provides a boiler water-cooled wall system wear prediction optimization method, which comprises the following steps: carrying out gridding partitioning on a water-cooled wall system of a boiler to obtain a plurality of detection regions, and obtaining wear historical data corresponding to the plurality of detection regions respectively; constructing a wear prediction model based on the wear historical data, wherein the wear prediction model is used for representing a corresponding relationship between the wear historical data and monitoring operation parameters of a plurality of historical detection times in the wear historical data; based on the monitoring operation parameters, establishing a numerical simulation model of the water-cooled wall system, and generating wear evaluation data corresponding to the target wear area; and predicting the current wall thickness data of the target wear area by adopting the wear prediction model, and optimizing the monitoring operation parameters under the condition that the difference value between the wear evaluation data and the current wall thickness data is greater than the preset threshold value, so that the predicted wear can be continuously optimized under the condition of considering the monitoring operation parameters in the hearth, and the prediction accuracy is improved. Therefore, the wear prediction accuracy is improved.
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