Distributed photon synaptic arithmetic unit multilayer microcrack optical waveguide carrying integration process

By employing machine vision for precise alignment, dynamic weight matching, and layered dispensing and gradient curing processes, combined with quartz fiber-plastic fiber composite transition connections, the problems of low assembly precision and performance degradation caused by internal stress in traditional optoelectronic devices have been solved. This has enabled the integration of high-precision, low-stress photonic devices, improving the yield and consistency of finished products.

CN122449685APending Publication Date: 2026-07-24丁山恒
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Patent Information

Application Number
CN202610865934.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-16
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Traditional optoelectronic devices have low assembly precision. The internal stress generated by the curing of the colloid can easily compress microcracks in the optical path, leading to performance degradation or failure. Furthermore, conventional processes cannot match the optical path weight requirements at different sites, resulting in poor performance consistency of the integrated devices.

Method used

By employing machine vision for precise alignment, dynamic weight matching, and layered dispensing and gradient curing, combined with a quartz fiber-plastic fiber composite transition connection structure, high-precision assembly and low-stress integration are achieved. Visual alignment identifies positioning marks, and optical path performance is monitored in real time. Layered dispensing gradually releases curing stress, and gradient curing reduces internal stress impact.

Benefits of technology

It significantly improves the assembly yield and performance consistency of multilayer microcracked optical waveguides, with an optical path performance attenuation rate of less than 5% and an assembly yield of over 90%, making it suitable for high-precision and high-reliability photonic device integration.

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Abstract

The invention discloses a micro-crack optical waveguide carrying integration process of a distributed photon synapse operation unit, which sequentially comprises three procedures of visual high-precision alignment, dynamic weight matching and sealing stress slow release, and is characterized in that the micro-crack optical waveguide carrying integration process of the distributed photon synapse operation unit is realized through micron-sized visual positioning, real-time optical path feedback adjustment, gradient heating curing and matching with a quartz-plastic optical fiber composite transition connection structure. The influence of assembly stress on a microcrack light path is reduced while the assembly precision is guaranteed, and the yield of finished products and the operation stability are greatly improved.
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