Steel rail insulation base plate for railway line transverse lifting beam construction

By designing rail insulating pads, using polyurethane boards, rubber boards or silicone rubber board materials, combined with the cladding grooves and outer groove structures, the problem of insufficient strength of wooden boards in the construction of cross-lift beams of railway lines is solved, and the construction is improved Safety and reusability achieve effective protection of cross-lift beams and guarantee of train operation.

CN222160794UActive Publication Date: 2024-12-13NINGBO SHUXIANG NEW MATERIAL
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Patent Information

Application Number
CN202323615010.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2024-12-13
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

In the construction of cross-lift beams on railway lines, the existing wooden boards are insufficient in strength and are easily damaged, resulting in poor power-up protection and unsatisfactory use, which affects construction safety and efficiency.

Method used

A rail insulating pad is designed, including a bottom support structure and an edge limit structure. By covering grooves and outer side grooves, the support and clamping stability is enhanced, and polyurethane plate, rubber plate or silicone rubber is used. Plate material, improve strength and reusability.

Benefits of technology

It effectively reduces the risk of sealed failures, increases construction safety guarantees, realizes the advantages of multiple reuses and economical applicability, and ensures the continuity of train operation and construction stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a steel rail insulation base plate for railway line transverse lifting beam construction. The steel rail insulation base plate comprises an insulation base plate body (1), the insulating base plate body (1) comprises a bottom surface supporting structure (11) and an edge limiting structure (12); the insulating base plate body (1) comprises a bottom surface supporting structure (11) and an edge limiting structure (12); the edge limiting structure (12) is arranged on at least one side of the bottom surface supporting structure (11); a positioning structure (1a) connected with the edge of the bottom of the steel rail is formed between the edge limiting structure (12) and the bottom face supporting structure (11) and used for limiting the steel rail insulation base plate to the bottom of the steel rail. When the steel rail insulation base plate is used, the lower portion of the steel rail can be effectively surrounded, and sealing faults caused by line reinforcing transverse lifting beam construction are greatly reduced; a safety guarantee is added for line reinforcement construction, and hidden dangers in the driving process are effectively eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transportation, in particular to a rail insulation pad used for the construction of railway line transverse beams. Background Art

[0002] With the continuous development of urban construction, the number of projects crossing railways is gradually increasing. In order not to interrupt train operation and ensure construction and driving safety, necessary online protection measures should be taken. Among them, construction such as underpasses of bridges and culverts and dark tunnel excavation often adopts the method of longitudinal and transverse beams + 3-5-3 track buckling for online protection. In this construction process, in addition to the safety hazards caused by the main construction, the line reinforcement construction process itself will also cause safety problems that affect driving. Among them, the more common problems and the greater impact are the line closure caused by the horizontal beam lifting.

[0003] In the past, the measure to prevent electrical connection during the operation of passing through the beam was to place a wooden board on the beam for protection. However, the strength of the wooden board is poor, it is easy to break, split, and crush, it is easy to fall off when passing through the beam, and it is very easy to be damaged under the pressure of the train load, so the effect of preventing electrical connection is not very ideal, and the construction consumption is large, and it is almost impossible to reuse it. Therefore, a wooden board substitute is urgently needed to improve or solve the above problems. Utility Model Content

[0004] The utility model aims to provide a rail insulation pad for the construction of a transverse beam of a railway line.

[0005] In order to achieve the above-mentioned utility model object, the utility model provides a rail insulation pad for use in railway line cross beam construction, comprising: an insulation pad body;

[0006] The insulating pad body comprises: a bottom surface supporting structure and an edge limiting structure;

[0007] The edge limiting structure is arranged on at least one side of the bottom support structure;

[0008] A positioning structure connected to the bottom edge of the rail is formed between the edge limiting structure and the bottom surface supporting structure, and is used to limit the rail insulating pad at the bottom of the rail.

[0009] According to one aspect of the utility model, the positioning structure is a covering groove for engaging with the edge of the rail.

[0010] According to one aspect of the utility model, the edge limiting structure includes: a supporting portion and a pressing portion;

[0011] One end of the support portion is connected to the edge of the bottom support structure, and the other end is fixedly connected to the pressing portion;

[0012] One end of the pressing portion is connected to the supporting portion, and the other end extends in a direction away from the supporting portion, so as to form the covering groove between the edge limiting structure and the bottom support structure.

[0013] According to one aspect of the utility model, the thickness of the pressing portion is smaller than the thickness of the supporting portion;

[0014] The thickness of the bottom support structure is smaller than the thickness of the pressing portion.

[0015] According to one aspect of the utility model, along the length direction of the insulating pad body, the outer side surface of the edge limiting structure is provided with a plurality of spaced outer side surface grooves.

[0016] According to one aspect of the utility model, the outer side groove comprises: a first groove portion arranged on the outer side of the support portion and a second groove portion arranged on the outer side of the pressing portion;

[0017] Along the width direction of the insulating pad body, the second groove portion passes through opposite ends of the pressing portion;

[0018] Along the height direction of the insulating pad body, the first groove portion passes through opposite ends of the supporting portion;

[0019] The first groove portion and the second groove portion are connected.

[0020] According to one aspect of the utility model, along the direction from the opening of the first groove portion to the bottom, two opposite side surfaces of the first groove portion are inclined in a direction approaching each other;

[0021] Along the direction from the opening of the second groove portion to the bottom, two opposite side surfaces of the second groove portion are inclined in a direction approaching each other.

[0022] According to one aspect of the present invention, the cross-sectional shapes and sizes of the first groove portion and the second groove portion are consistent.

[0023] According to one aspect of the utility model, the side surface and the bottom surface of the first groove portion are connected by an arc surface;

[0024] The side surface and the bottom surface of the second groove portion are connected by an arc surface.

[0025] According to one aspect of the utility model, at least one side of the bottom support structure is provided with a linear groove;

[0026] Along the length direction of the insulating pad body, the linear groove passes through opposite ends of the bottom support structure;

[0027] Along the width direction of the insulating pad body, a plurality of linear grooves are arranged at intervals;

[0028] The bottom surface supporting structure, the supporting part and the pressing part are all one of a polyurethane plate, a rubber plate and a silicone rubber plate.

[0029] According to a scheme of the utility model, the utility model can effectively surround the lower part of the rail when in use, greatly reducing the sealing failure caused by the construction of the line reinforcement cross beam, adding a safety guarantee for the line reinforcement construction, and effectively eliminating the hidden dangers during driving.

[0030] According to a solution of the utility model, the utility model has the characteristics of reliable structure and long service life, can effectively realize the advantages of multiple reuse and economical applicability. By installing the utility model between the rail and the beam, the beam can also be effectively protected, and the safety of construction is guaranteed without interrupting the operation of the train.

[0031] According to a scheme of the utility model, in the utility model, the supporting part is set to have a larger thickness, thereby effectively improving the strength of the supporting part, while the smaller thickness of the pressing part makes its strength lower than the supporting part, and then when the edge of the rail is buckled, the pressing part can produce a certain deformation to better fit the surface of the edge of the rail, and the supporting part with relatively large strength can further provide stable support for the pressing part to make its buckling more stable and reliable.

[0032] According to a solution of the utility model, by setting the thickness of the bottom support structure to be smaller than other structures, the strength of the bottom support structure itself is reduced, and thus it can better adapt to the change in the interval between the bottom of the rail and the cross beam through its deformation, so that the installation and support of the utility model are stable and reliable. In addition, the bottom support structure can provide better elastic support at the installation position by means of a smaller thickness, so that it has better shock absorption and anti-seismic effect.

[0033] According to a solution of the utility model, by setting a plurality of outer side grooves at intervals on the outer side of the edge limiting structure, the strength of the edge limiting structure in the length direction is reduced, so that the edge limiting structure can be easily deformed in the length direction to adapt to the shape of the edge of the installed rail. Since the outer side grooves are arranged at intervals along the length direction of the edge limiting structure, corresponding reinforcing rib structures can be formed between adjacent outer side grooves. Therefore, although the structural strength of the edge limiting structure in the length direction is reduced, the influence of the connection strength of the buckling position is avoided by the formed reinforcing rib structure, and the buckling stability with the rail is ensured.

[0034] According to a scheme of the utility model, in the utility model, a linear groove is provided on the bottom support structure so as to reduce the contact area between the bottom support structure and the bottom surface of the rail, so that part of the space between the bottom support structure and the bottom surface of the rail can be connected with the external environment, thereby effectively eliminating the disadvantage of relative sliding caused by internal air accumulation and inability to be discharged when the bottom support structure and the bottom surface of the rail are in contact over a large area when the rail is subjected to changes in external loads, thereby effectively eliminating the disadvantage of relative sliding caused by internal air accumulation and inability to be discharged, thereby being beneficial to improving the support stability of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 is a three-dimensional structural diagram schematically showing a rail insulating pad according to an embodiment of the utility model;

[0036] Figure 2 is a bottom-up stereoscopic structural diagram schematically showing a rail insulating pad according to an embodiment of the utility model;

[0037] Figure 3 is a top view schematically showing a rail insulating pad according to an embodiment of the utility model;

[0038] Figure 4 The figure schematically shows a side view of a rail insulating pad according to an embodiment of the utility model. DETAILED DESCRIPTION

[0039] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the drawings required for the implementation are briefly introduced below. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0040] When describing the embodiments of the present invention, the orientation or positional relationship expressed by the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or positional relationship shown in the relevant drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms cannot be understood as limiting the present invention.

[0041] The present invention will be described in detail below in conjunction with the accompanying drawings and specific implementation methods. The implementation methods cannot be described one by one here, but the implementation methods of the present invention are not therefore limited to the following implementation methods.

[0042] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to one embodiment of the utility model, a rail insulating pad for the construction of a cross beam of a railway line of the utility model comprises: an insulating pad body 1. In this embodiment, the insulating pad body 1 comprises: a bottom support structure 11 and an edge limiting structure 12; wherein the bottom support structure 11 is a rectangular plate; the edge limiting structure 12 is symmetrically arranged on both sides of the width direction of the bottom support structure 11. In this embodiment, the bottom support structure 11 and the edge limiting structure 12 are arranged as one body. Of course, in another embodiment, the edge limiting structure 12 can be separately arranged on one side of the bottom support structure 11 in the width direction.

[0043] In this embodiment, a positioning structure 1a connected to the bottom edge of the rail is formed between the edge limiting structure 12 and the bottom support structure 11, and is used to limit the rail insulation pad at the bottom of the rail.

[0044] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the present invention, the positioning structure 1a formed between the edge limiting structure 12 and the bottom support structure 11 can be configured as a covering groove for engaging with the bottom edge of the rail.

[0045] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the utility model, the edge limiting structure 12 includes: a supporting portion 121 and a pressing portion 122; wherein one end of the supporting portion 121 is fixedly connected to the edge of the bottom support structure 11, and the other end is fixedly connected to the pressing portion 122; in this embodiment, one end of the pressing portion 122 is connected to the supporting portion 121, and the other end extends in a direction away from the supporting portion 121, so as to form a covering groove between the edge limiting structure 12 and the bottom support structure 11. Specifically, when the edge limiting structure 12 is symmetrically arranged on both sides of the width direction of the bottom support structure 11, the pressing portions 122 of the symmetrically arranged edge limiting structure 12 extend in a direction close to each other, so as to form a covering groove between the edge limiting structure 12 and the bottom support structure 11, that is, a covering groove for engaging with the bottom edge of the rail can be formed between the supporting portion 121, the pressing portion 122 and the bottom support structure 11.

[0046] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, according to one embodiment of the present invention, the thickness of the pressing portion 122 is smaller than the thickness of the supporting portion 121 .

[0047] Through the above-mentioned arrangement, the supporting portion 121 is set to have a larger thickness, thereby effectively improving the strength of the supporting portion 121, while the smaller thickness of the pressing portion 122 makes its strength lower than that of the supporting portion 121, and then when the edge of the rail is buckled, the pressing portion 122 can produce a certain deformation to better fit the surface of the edge of the rail, and the supporting portion 121 with relatively large strength can further provide stable support for the pressing portion 122 to make its buckling more stable and reliable.

[0048] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to one embodiment of the present invention, the thickness of the bottom support structure 11 is smaller than the thickness of the pressing portion 122 .

[0049] Through the above arrangement, by setting the thickness of the bottom support structure 11 to be smaller than other structures, the strength of the bottom support structure 11 itself is reduced, and thus it can better adapt to the change in the interval between the bottom of the rail and the cross beam through its deformation, so that the installation and support of the utility model are stable and reliable. In addition, the bottom support structure 11 can provide better elastic support at the installation position by means of a smaller thickness, so that it has better shock absorption and anti-seismic effect.

[0050] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the present invention, along the length direction of the insulating pad body 1, the outer side surface of the edge limiting structure 12 is provided with a plurality of spaced outer side surface grooves 12a. In this embodiment, the plurality of outer side surface grooves 12a are arranged at equal intervals.

[0051] Through the above arrangement, by setting a plurality of outer side grooves 12a at intervals on the outer side of the edge limiting structure 12, the strength of the edge limiting structure 12 in the length direction is reduced, and the edge limiting structure 12 can be easily deformed in the length direction to adapt to the shape of the edge of the installed rail. Since the outer side grooves 12a are arranged at intervals along the length direction of the edge limiting structure 12, corresponding reinforcing rib structures can be formed between adjacent outer side grooves 12a, thereby, although the structural strength of the edge limiting structure 12 in the length direction is reduced, the influence of the connection strength of the buckling position is avoided by the formed reinforcing rib structure, and the buckling stability with the rail is ensured.

[0052] Combination Figure 1, Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the utility model, the outer side groove 12a includes: a first groove portion 12a1 arranged on the outer side surface of the supporting portion 121 and a second groove portion 12a2 arranged on the outer side surface of the pressing portion 122; in this embodiment, along the width direction of the insulating pad body 1, the second groove portion 12a2 passes through the opposite ends of the pressing portion 122; along the height direction of the insulating pad body 1, the first groove portion 12a1 passes through the opposite ends of the supporting portion 121; in this embodiment, the first groove portion 12a1 and the first groove portion 12a1 are connected.

[0053] Through the above arrangement, the edge limiting structure 12 can be deformed more flexibly in the length direction, which effectively improves the degree of fastening between the utility model and the connected rail.

[0054] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to one embodiment of the utility model, along the direction from the opening of the first groove part 12a1 to the bottom, the two relative side surfaces of the first groove part 12a1 are inclined and arranged in a direction approaching each other; along the direction from the opening of the second groove part 12a2 to the bottom, the two relative side surfaces of the second groove part 12a2 are inclined and arranged in a direction approaching each other.

[0055] Through the above arrangement, the deformation space of the edge limiting structure 12 on the outer side surface is effectively increased, so that it can better adapt to the buckling requirements of different rails.

[0056] In addition, by providing the outer side groove 12a on the edge limiting structure 12, the material consumption for preparing the edge limiting structure 12 can be effectively reduced, thereby further reducing the production cost of the insulating pad body 1.

[0057] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to one embodiment of the present invention, the cross-sectional shapes and sizes of the first groove portion 12a1 and the second groove portion 12a2 are consistent.

[0058] Through the above arrangement, the uniform distribution of the outer side grooves 12a and the reinforcing rib structure on the edge limiting structure 12 is effectively guaranteed, making the overall structure of the edge limiting structure 12 reliable, avoiding local stress concentration caused by different structural changes, and is beneficial to ensuring the service life of the utility model.

[0059] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the present invention, the side surface and the bottom surface of the first groove portion 12a1 are connected by an arc surface; the side surface and the bottom surface of the second groove portion 12a2 are connected by an arc surface.

[0060] Through the above arrangement, the edge limiting structure 12 is effectively ensured to be reliable and stable, and stress concentration between the side and bottom surfaces in the outer side groove 12a is avoided, which is more beneficial to ensuring the service life of the utility model, especially when the external environment and the compressive load change frequently.

[0061] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, according to an embodiment of the present invention, a linear groove 11a is provided on at least one side of the bottom support structure 11; in this embodiment, the linear groove 11a is provided on the side of the bottom support structure 11 opposite to the pressing portion 122 in the edge limiting structure 12. In this embodiment, along the length direction of the insulating pad body 1, the linear groove 11a passes through the opposite ends of the bottom support structure 11; wherein, along the width direction of the insulating pad body 1, a plurality of linear grooves 11a are provided at intervals.

[0062] Through the above-mentioned arrangement, the linear groove 11a is arranged on the bottom support structure 11, which can reduce the contact area between the bottom support structure 11 and the bottom surface of the rail, so that part of the space between the bottom support structure 11 and the bottom surface of the rail can be connected with the external environment, and then when the rail is subjected to external load changes, it effectively eliminates the disadvantage that the bottom support structure 11 and the bottom surface of the rail are in contact with each other over a large area, and the internal air gathers and cannot be discharged, resulting in relative sliding, which is beneficial to improving the support stability of the utility model.

[0063] According to an embodiment of the present invention, the bottom support structure 11 , the support portion 121 and the pressing portion 122 are all made of polyurethane plates with a hardness of 60 to 90 Shore A.

[0064] Through the above-mentioned arrangement, the various structures of the insulating pad body 1 of the utility model are made of polyurethane boards, so that the insulating pad body 1 has high insulation and high toughness strength, effectively reducing or eliminating the damage caused by dynamic changes in external loads, making the utility model have a high reuse rate and effectively solving the cost of use.

[0065] In another embodiment, the bottom support structure 11 , the supporting portion 121 and the pressing portion 122 are all made of rubber sheets with a hardness of 60 to 90 Shore A.

[0066] Through the above-mentioned arrangement, the various structures of the insulating pad body 1 of the utility model are made of rubber plates, so that the insulating pad body 1 has high insulation and high toughness strength, effectively reducing or eliminating the damage caused by dynamic changes in external loads, making the utility model have a high reuse rate and effectively solving the cost of use.

[0067] In another embodiment, the bottom support structure 11 , the supporting portion 121 and the pressing portion 122 are all made of a silicone rubber sheet with a hardness of 60 to 90 Shore A.

[0068] Through the above-mentioned arrangement, the various structures of the insulating pad body 1 of the utility model are made of silicone rubber plates, so that the insulating pad body 1 has high insulation and high toughness strength, effectively reducing or eliminating the damage caused by dynamic changes in external loads, making the utility model have a high reuse rate and effectively solving the cost of use.

[0069] In order to further illustrate the utility model, the installation method thereof is further elaborated.

[0070] When in use, the positioning structure 1a on one side of the utility model is sleeved on one side of the bottom of the rail. Further, a certain force can be applied to the bottom support structure 11 so that it can bend and stretch, and then the positioning structure 1a on the other side is sleeved on the other side of the bottom of the rail. Further, under the action of the elasticity of the bottom support structure 11 itself, the elastic bend 11 realizes elastic recovery, and then the positioning structures 1a on both sides of the rail insulation pad can be stably buckled on the outer edge of the bottom of the rail from both sides.

[0071] The above contents are merely examples of specific solutions of the present invention. For the equipment and structures not described in detail, it should be understood that they are implemented by adopting the general equipment and general methods available in the art.

[0072] The above is only one solution of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model can be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A rail insulation pad for use in railway line cross beam construction, It is characterized in that include: Insulating pad body (1); The insulating pad body (1) comprises: a bottom surface supporting structure (11) and an edge limiting structure (12); The edge limiting structure (12) is arranged on at least one side of the bottom support structure (11); A positioning structure (1a) connected to the bottom edge of the rail is formed between the edge limiting structure (12) and the bottom surface supporting structure (11), and is used to limit the rail insulation pad to the bottom of the rail.

2. The rail insulation pad according to claim 1, It is characterized in that The positioning structure (1a) is a covering groove used to engage with the edge of the rail.

3. The rail insulation pad according to claim 2, It is characterized in that The edge limiting structure (12) comprises: a supporting portion (121) and a pressing portion (122); One end of the supporting portion (121) is connected to the edge of the bottom support structure (11), and the other end is fixedly connected to the pressing portion (122); One end of the pressing portion (122) is connected to the supporting portion (121), and the other end extends in a direction away from the supporting portion (121) so as to form the covering groove between the edge limiting structure (12) and the bottom surface supporting structure (11).

4. The rail insulation pad according to claim 3, It is characterized in that The thickness of the pressing portion (122) is smaller than the thickness of the supporting portion (121); The thickness of the bottom surface supporting structure (11) is smaller than the thickness of the pressing portion (122).

5. The rail insulation pad according to claim 4, It is characterized in that Along the length direction of the insulating pad body (1), the outer side surface of the edge limiting structure (12) is provided with a plurality of spaced outer side surface grooves (12a).

6. The rail insulation pad according to claim 5, It is characterized in that The outer side groove (12a) comprises: a first groove portion (12a1) arranged on the outer side of the supporting portion (121) and a second groove portion (12a2) arranged on the outer side of the pressing portion (122); Along the width direction of the insulating pad body (1), the second groove portion (12a2) passes through opposite ends of the pressing portion (122); Along the height direction of the insulating pad body (1), the first groove portion (12a1) passes through opposite ends of the supporting portion (121); The first groove portion (12a1) and the first groove portion (12a1) are arranged to communicate with each other.

7. The rail insulation pad according to claim 6, It is characterized in that Along the direction from the opening of the first groove part (12a1) to the bottom, two opposite side surfaces of the first groove part (12a1) are arranged in an inclined direction approaching each other; Along the direction from the opening of the second groove portion (12a2) to the bottom, two opposite side surfaces of the second groove portion (12a2) are arranged to be inclined in a direction approaching each other.

8. The rail insulation pad according to claim 7, It is characterized in that The first groove portion (12a1) and the second groove portion (12a2) have the same cross-sectional shape and the same size.

9. The rail insulation pad according to claim 8, It is characterized in that The side surface and bottom surface of the first groove part (12a1) are connected by arc surfaces; The side surface and bottom surface of the second groove portion (12a2) are connected by arc surfaces.

10. The rail insulating pad according to any one of claims 3 to 9, It is characterized in that At least one side of the bottom support structure (11) is provided with a linear groove (11a); Along the length direction of the insulating pad body (1), the linear groove (11a) passes through the opposite ends of the bottom support structure (11); Along the width direction of the insulating pad body (1), a plurality of linear grooves (11a) are arranged at intervals; The bottom surface supporting structure (11), the supporting portion (121) and the pressing portion (122) are all one of a polyurethane plate, a rubber plate and a silicone rubber plate.