A cleaning device for processing of costus root

By designing a drum-type cleaning device for sandalwood, which combines the cross-rinsing of roller brushes and high-pressure nozzles, the problems of low efficiency and uneven quality of manual cleaning are solved, achieving a highly efficient and uniform cleaning effect, suitable for large-scale production.

CN224542505UActive Publication Date: 2026-07-24HUBEI UNIV FOR NATITIES +1
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Patent Information

Application Number
CN202521827765.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-07-24
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

The current cleaning process for Aquilaria sinensis relies on manual scrubbing, which is labor-intensive, inefficient, and produces uneven cleaning quality. It is difficult to adapt to large-scale production and it is also difficult to completely remove mud and impurities from the surface of the rhizome.

Method used

Design a cleaning device that includes a drum, a filter screen, and a high-pressure rinsing mechanism. The drum is driven to rotate by a drive motor, the filter screen is equipped with a roller brush, and the high-pressure nozzles are arranged at an angle to form a cross-rinsing area, thereby achieving a dual cleaning effect of mechanical brushing and water jet impact.

Benefits of technology

It improves the thoroughness and consistency of cleaning, shortens cleaning time, reduces labor intensity, is suitable for large-scale production, and protects the integrity of medicinal materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cloudwood processing technical field especially for a kind of cleaning device for cloudwood processing, including bottom plate, the upper end of bottom plate is fixedly installed with water tank, the upper end of water tank is integrally formed with waterproof baffle in both sides, the upper end of water tank is fixedly welded with support frame in both sides, two the rotating mechanism is arranged in two support frames, two the high-pressure washing mechanism is fixedly installed between waterproof baffle, and the middle part of high-pressure washing mechanism is located in rotating mechanism, and one end of waterproof baffle is fixedly installed with controller.The utility model relates to a kind of cleaning device for cloudwood processing, by rotating drum and high-pressure spray cooperative operation, cooperate built-in roll brush, realize the full-automatic efficient cleaning of cloudwood, effectively remove silt impurities, clean thoroughly, little damage, significantly improve cleaning efficiency and medicinal material quality.
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Description

Technical Field

[0001] This utility model relates to the field of sandalwood processing technology, and in particular to a cleaning device for sandalwood processing. Background Technology

[0002] In the existing processing of rhizome-based Chinese medicinal materials such as Aucklandia lappa, cleaning is a crucial initial processing step that directly affects the cleanliness, appearance quality, and quality stability of subsequent processing or extraction. Currently, the industry generally uses a combination of manual scrubbing and running water rinsing for cleaning. The typical operation involves placing harvested costus root, covered in mud, onto a water trough, pool, or simple conveyor belt. Operators then manually scrub the surface of the medicinal material one by one under running water using stiff-bristled brushes or sponges. This traditional cleaning method has several significant technical and operational drawbacks: First, the cleaning process is highly manual, labor-intensive, and time-consuming, with limited daily processing capacity per person, making it difficult to meet the demands of modern large-scale, intensive production of Chinese medicinal materials, resulting in low overall processing efficiency. Second, the cleaning quality is severely affected by human factors. Differences in scrubbing force, angle, and coverage among operators easily lead to uneven cleaning, missed areas, or excessive scrubbing that damages the surface. This is especially true for costus root, which has deep folds and numerous branches, making it difficult to thoroughly clean the mud and impurities embedded in the crevices manually. Residual contaminants may remain after cleaning, affecting the hygiene standards and medicinal safety of the medicinal material. Therefore, we propose a cleaning device for costus root processing. Utility Model Content

[0003] The main objective of this invention is to provide a cleaning device for processing sandalwood, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A cleaning device for processing sandalwood includes a base plate, a water tank fixedly installed on the upper end of the base plate, waterproof baffles integrally formed on the front and rear sides of the upper end of the water tank, support frames fixedly welded on the left and right sides of the upper end of the water tank, a rotating mechanism provided in the two support frames, a high-pressure rinsing mechanism fixedly installed between the two waterproof baffles, and the middle part of the high-pressure rinsing mechanism is located in the rotating mechanism, and a controller is fixedly installed on one end of the waterproof baffle. The rotating mechanism includes a roller, which is movably mounted to two support frames via bearings. A filter screen is embedded in the center of the outer surface of the roller, and multiple roller brushes are fixedly connected to the inner surface of the filter screen, with the multiple roller brushes being distributed at equal intervals.

[0005] Preferably, a frame is fixedly installed on one side of the water tank, a drive motor is fixedly installed on the frame, a drive gear is fixedly connected to the output end of the drive motor, and a transmission gear is integrally formed on one side of the roller, and the transmission gear meshes with the drive gear.

[0006] By adopting the above technical solution, the drive motor drives the drive gear to rotate, and the stable transmission of the drum is achieved through meshing with the transmission gear disc. The structure is simple, the transmission efficiency is high, and the continuous uniform rotation of the drum is ensured.

[0007] Preferably, the roller brush includes a mounting ring, which is fixedly mounted on the inner surface of the filter screen, and a cleaning brush is integrally formed on the inner surface of the mounting ring.

[0008] By adopting the above technical solution: the roller brush is fixed to the inner wall of the filter screen by the mounting ring, which makes the structure firm. The cleaning brush rotates with the roller to effectively scrub the surface of the medicinal materials and improve the cleaning ability.

[0009] Preferably, the high-pressure rinsing mechanism includes a mounting frame, two of which are symmetrically fixedly mounted on two waterproof baffles. A main water pipe is fixedly mounted on one side of one of the mounting frames, and an external hose is fixedly connected to one end of the main water pipe. Two branch water pipes are fixedly connected between the two mounting frames, and both branch water pipes are connected to the interior of the main water pipe. Multiple high-pressure nozzles are connected to both branch water pipes in the area of ​​the filter screen.

[0010] By adopting the above technical solution, high-pressure water flow is distributed from the external water source to the branch water pipes through the main water pipe, and then concentrated and sprayed out by the high-pressure nozzles to form a comprehensive rinsing area, ensuring a wide cleaning coverage.

[0011] Preferably, the multiple high-pressure nozzles are distributed at equal distances, and the high-pressure nozzles are inclined at a 30-degree angle to the vertical plane.

[0012] By adopting the above technical solution, the inclined high-pressure nozzles can impact the surface of the medicinal materials at a certain angle, enhance the rinsing force, and effectively prevent the medicinal materials from shifting or splashing due to direct water spray, thereby improving the cleaning efficiency.

[0013] Preferably, the high-pressure nozzles located on the two branch pipes are arranged symmetrically.

[0014] By adopting the above technical solution, water is sprayed symmetrically from both sides to the center of the drum, forming a cross-rinsing effect, improving the uniformity of cleaning, avoiding dead corners, and ensuring that all parts of the medicinal materials are effectively rinsed.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Driven by the motor, the drum rotates continuously, causing the internal medicinal materials to tumble and ensuring that all surfaces are evenly exposed to the cleaning area. At the same time, multiple roller brushes evenly distributed on the inner surface of the filter screen rotate synchronously with the drum, performing continuous and stable physical brushing on the surface of the medicinal materials. This effectively removes stubborn dirt and sand adhering to the folds and roots, making up for the shortcomings of simple water rinsing in reaching dead corners. This greatly improves the thoroughness and consistency of cleaning and avoids the problems of missed cleaning and uneven force caused by manual brushing.

[0016] 2. The high-pressure rinsing mechanism adopts a structural design that connects the main water pipe and the branch water pipes. Multiple high-pressure nozzles arranged symmetrically at a 30-degree angle spray high-pressure water into the center of the drum, forming a dense cross-rinsing area. The angled design gives the water flow a stronger impact force and coverage, allowing it to penetrate deep into the gaps between the medicinal materials. This achieves a dual cleaning effect of "hydraulic impact + mechanical brushing," significantly shortening the cleaning time and improving cleaning efficiency. It has comprehensive advantages such as simple operation, protection of the integrity of the medicinal materials, and suitability for large-scale continuous production. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of a cleaning device for processing costus root according to the present invention. Figure 2 This is a schematic diagram of the rotating mechanism of a cleaning device for processing sandalwood according to the present invention. Figure 3 This is a schematic diagram of the high-pressure rinsing mechanism of a cleaning device for processing sandalwood according to the present invention; Figure 4 This is a schematic diagram of the structure of a roller brush in a cleaning device for processing sandalwood according to the present invention.

[0018] In the diagram: 1. Base plate; 2. Water tank; 3. Waterproof baffle; 4. Support frame; 5. Rotating mechanism; 51. Roller; 511. Filter screen; 52. Transmission gear plate; 53. Frame; 54. Drive motor; 55. Drive gear; 56. Roller brush; 561. Mounting ring; 562. Cleaning brush; 6. High-pressure flushing mechanism; 61. Mounting bracket; 62. Main water pipe; 63. External hose; 64. Branch water pipe; 65. High-pressure nozzle; 7. Controller. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figure 1-4 This utility model provides a technical solution: A cleaning device for processing sandalwood includes a base plate 1, a water tank 2 fixedly installed on the upper end of the base plate 1, waterproof baffles 3 integrally formed on both the front and rear sides of the upper end of the water tank 2, support frames 4 fixedly welded on both the left and right sides of the upper end of the water tank 2, a rotating mechanism 5 is provided inside the two support frames 4, a high-pressure rinsing mechanism 6 is fixedly installed between the two waterproof baffles 3, and the middle part of the high-pressure rinsing mechanism 6 is located inside the rotating mechanism 5, and a controller 7 is fixedly installed on one end of the waterproof baffle 3.

[0023] In this embodiment, the rotating mechanism 5 includes a roller 51, which is movably mounted to two support frames 4 via bearings. A filter screen 511 is embedded in the middle of the outer surface of the roller 51, and multiple roller brushes 56 are fixedly connected to the inner surface of the filter screen 511, with the multiple roller brushes 56 being evenly distributed. The high-pressure rinsing mechanism 6 includes a mounting frame 61, with two mounting frames 61 symmetrically fixedly mounted on two waterproof baffles 3. A main water pipe 62 is fixedly mounted on one side of one of the mounting frames 61, and an external hose 63 is fixedly connected to one end of the main water pipe 62. Two branch water pipes 64 are fixedly connected between the two mounting frames 61, and both branch water pipes 64 are connected to the interior of the main water pipe 62. Multiple high-pressure nozzles 65 are connected to the area of ​​the filter screen 511 on both branch water pipes 64. The multiple high-pressure nozzles 65 are evenly distributed, and the high-pressure nozzles 65 are inclined at a 30-degree angle to the vertical plane. The high-pressure nozzles 65 on the two branch water pipes 64 are symmetrically arranged.

[0024] Through the above scheme: the high-pressure rinsing mechanism 6 adopts a structural design that connects the main water pipe 62 and the branch water pipe 64. Multiple high-pressure nozzles 65 arranged symmetrically at a 30-degree angle spray high-pressure water flow into the center of the drum, forming a dense cross-rinsing area. The angle design makes the water flow have stronger impact and coverage, which can penetrate into the gaps between the medicinal materials and achieve a dual cleaning effect of "hydraulic impact + mechanical brushing". This significantly shortens the cleaning time and improves the cleaning efficiency. It has comprehensive advantages such as simple operation, protection of the integrity of medicinal materials, and suitability for large-scale continuous production.

[0025] In this embodiment, a frame 53 is fixedly installed on one side of the water tank 2, and a drive motor 54 is fixedly installed on the frame 53. A drive gear 55 is fixedly connected to the output end of the drive motor 54. A transmission gear 52 is integrally formed on one side of the roller 51, and the transmission gear 52 meshes with the drive gear 55. The roller brush 56 includes a mounting ring 561, which is fixedly installed on the inner surface of the filter screen 511. A cleaning brush 562 is integrally formed on the inner surface of the mounting ring 561.

[0026] Through the above scheme: the drum 51 rotates continuously under the drive of the drive motor 54, causing the internal medicinal materials to tumble continuously, ensuring that all surfaces of the materials are evenly exposed to the cleaning area; at the same time, multiple roller brushes 56 evenly distributed on the inner surface of the filter screen 511 rotate synchronously with the drum, performing continuous and stable physical brushing on the surface of the medicinal materials, effectively removing stubborn mud and sand attached to the folds and roots, making up for the shortcomings of simple water rinsing which cannot reach dead corners, greatly improving the thoroughness and consistency of cleaning, and avoiding the problems of missed cleaning and uneven force caused by manual brushing.

[0027] It should be noted that this utility model is a cleaning device for processing costus root. During use, the costus root to be cleaned is first placed into the drum 51 through one end opening. Then, the controller 7 starts the drive motor 54, which rotates the drive gear 55 at its output end. Since the drive gear 55 meshes with the transmission gear 52 on one side of the drum 51, the drum 51, supported by the support frame 4, rotates stably through bearings, causing the costus root inside to rotate and tumble. Simultaneously, the external hose 63 connects to an external water source. Water flows into the main water pipe 62 and is then diverted to branch water pipes 64 on both sides, and filtered through multiple high-pressure nozzles 65 at a 30-degree angle towards the center of the drum 51. High-pressure water is continuously sprayed into the area where filter screen 511 is located. The high-pressure water penetrates filter screen 511 and powerfully washes the surface of the tumbling costus root, effectively removing attached mud and impurities. During the cleaning process, multiple roller brushes 56 embedded in the inner surface of filter screen 511 rotate synchronously with the roller, and the cleaning brushes 562 on them continuously contact and scrub the surface of the medicinal material, further enhancing the cleaning effect. The wastewater generated during cleaning falls into the water tank 2 below through the pores of filter screen 511, achieving solid-liquid separation. The wastewater in water tank 2 can be discharged through the drain pipe on water tank 2. The entire cleaning process is carried out under the cover of waterproof baffle 3 to prevent water splashing. After cleaning is completed, the motor and water source are turned off, the discharge end of the roller is opened, and the cleaned costus root can be taken out, completing the entire cleaning operation.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for processing costus root, comprising a base plate (1), characterized in that: A water tank (2) is fixedly installed on the upper end of the base plate (1). Waterproof baffles (3) are integrally formed on both the front and rear sides of the upper end of the water tank (2). Support frames (4) are fixedly welded on both the left and right sides of the upper end of the water tank (2). A rotating mechanism (5) is provided in the two support frames (4). A high-pressure flushing mechanism (6) is fixedly installed between the two waterproof baffles (3). The middle part of the high-pressure flushing mechanism (6) is located in the rotating mechanism (5). A controller (7) is fixedly installed on one end of the waterproof baffle (3). The rotating mechanism (5) includes a roller (51), which is movably mounted to two support frames (4) via bearings. A filter screen (511) is inlaid in the middle of the outer surface of the roller (51), and multiple roller brushes (56) are fixedly connected to the inner surface of the filter screen (511), and the multiple roller brushes (56) are distributed at equal distances.

2. The cleaning device for processing costus root according to claim 1, characterized in that: A frame (53) is fixedly installed on one side of the water tank (2), and a drive motor (54) is fixedly installed on the frame (53). A drive gear (55) is fixedly connected to the output end of the drive motor (54). A transmission gear (52) is integrally formed on one side of the roller (51), and the transmission gear (52) meshes with the drive gear (55).

3. The cleaning device for processing costus root according to claim 1, characterized in that: The roller brush (56) includes a mounting ring (561) which is fixedly mounted on the inner surface of the filter screen (511). A cleaning brush (562) is integrally formed on the inner surface of the mounting ring (561).

4. A cleaning device for processing costus root according to claim 1, characterized in that: The high-pressure flushing mechanism (6) includes a mounting bracket (61). Two mounting brackets (61) are provided and symmetrically fixedly installed on two waterproof baffles (3). A main water pipe (62) is fixedly installed on one side of one of the mounting brackets (61). An external hose (63) is fixedly connected to one end of the main water pipe (62). Two branch water pipes (64) are fixedly connected between the two mounting brackets (61). Both branch water pipes (64) are connected to the interior of the main water pipe (62). Multiple high-pressure nozzles (65) are connected to both branch water pipes (64) in the area of ​​the filter screen (511).

5. A cleaning device for processing costus root according to claim 4, characterized in that: The high-pressure nozzles (65) are distributed at equal intervals, and the high-pressure nozzles (65) are inclined at a 30-degree angle to the vertical plane.

6. A cleaning device for processing costus root according to claim 4, characterized in that: The high-pressure nozzles (65) located on the two branch pipes (64) are arranged symmetrically.