A new vertical slicer

Abstract

The utility model discloses a novel vertical slicing machine relates to the field of slicing machine, including the inner circle slicing machine, and the inner circle slicing machine upper surface one side is provided with the workstation, and the workstation upper surface edge part is provided with the control display screen, and the workstation one side is fixedly installed with the pneumatic part, and the pneumatic part one side is provided with the feeding part, and the inner circle slicing machine upper surface one side is installed with the water shield at the place close to the workstation, and the water shield inside rotatory mounting has the cutting blade, and the inner circle slicing machine front end face middle part is provided with the flow water valve, through the full surrounding type protection structure, the protection range is greatly expanded, solves the problem that the existing half surrounding protection shield is poor in protection, and the transparent protection board covers both sides and the back of the protection shield, only reserves the feeding space, can effectively block the high -speed sputtering cutting fluid and the chippings, avoids its pollution surrounding environment and equipment, while transparent material does not affect the operator through control display screen or direct observation cutting state, need not open the protection shield frequently, reduces the production interruption.

Description

Technical Field

[0001] This utility model relates to slicer technology, specifically to a novel vertical slicer. Background Technology

[0002] Vertical internal slicing machines are core equipment in the industrial field for precision slicing, widely used in metal processing, semiconductor manufacturing, and precision component production. They are particularly suitable for high-precision slicing of materials such as metal rods, semiconductor wafers, and ceramic blanks. Their core structure features a vertical layout design, mainly consisting of a vertical frame, a high-speed drive assembly, internal slicing blades, a cutting fluid supply system, and a workpiece clamping mechanism. The internal slicing blades are driven to rotate at high speed by the high-speed drive assembly. The workpiece clamping mechanism fixes the material to be processed below or to the side of the blades. The cutting fluid supply system simultaneously sprays cutting fluid into the cutting area (to cool the blades, reduce friction, and remove debris). Finally, the high-speed rotating internal blades achieve high-precision slicing of the material, meeting the stringent requirements of uniform thickness and surface flatness in industrial production.

[0003] However, existing vertical internal circular slicers, due to limitations in the design of their protective covers, struggle to effectively address the splashing of metal chips and cutting fluid during the cutting process. When the high-speed rotating internal blades cut materials, they generate a large amount of metal chips (especially when processing metal materials). Simultaneously, the high-speed rotation of the blades causes the cutting fluid to spray in a dispersed mist. The protective covers on existing vertical internal circular slicers are mostly simple semi-enclosed structures, offering limited protection and poor sealing. Some chips and cutting fluid splash from gaps in the protective cover and the edges of the observation window into the surrounding environment, contaminating the production workshop floor. The debris and cutting fluid may adhere to the surface of the equipment and the outer casing, and may also adhere to surrounding precision instruments, affecting the normal operation of other equipment. Even if some debris and cutting fluid are blocked by the protective cover, they will still accumulate or adhere to the inner wall of the protective cover and the observation window. The accumulated metal debris will fall to the cutting area or workpiece surface with the vibration of the equipment, causing workpiece scratches and reduced cutting accuracy. The cutting fluid and debris adhering to the observation window will form a blurry layer, which will hinder the operator from observing the cutting status in real time, requiring frequent shutdowns for cleaning, increasing maintenance workload and production interruption time. Long-term accumulation will also corrode the surface of the protective cover, shorten the service life of the protective cover, and further reduce the protective effect. Utility Model Content

[0004] The purpose of this invention is to provide a novel vertical slicer to solve the problem of limited protective effect of the protective cover in existing internal circular slicers.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel vertical slicer, comprising an inner circular slicer, a worktable is provided on one side of the upper surface of the inner circular slicer, a control display screen is provided on the edge of the upper surface of the worktable, a pneumatic unit is fixedly installed on one side of the worktable, a feeding unit is provided on one side of the pneumatic unit, a water cover is installed on one side of the upper surface of the inner circular slicer near the worktable, a cutting blade is rotatably installed inside the water cover, and a flow water valve is provided in the middle of the front end face of the inner circular slicer;

[0006] A protective cover is installed on the upper surface of the water cover. A transparent protective plate is fixedly installed on three sides of the outer surface of the protective cover. Bearing supports are provided at the bottom of the front and rear ends of the protective cover. A support shaft is rotatably installed inside the bearing support. A support kit is fixedly installed at one end of the support shaft. A placement groove is opened in the middle of the bottom end of the support kit. A splash-proof sponge is installed inside the placement groove.

[0007] The upper surface of the water cover is also provided with a positioning mechanism for fixing the protective cover to the upper surface of the water cover.

[0008] Furthermore, the positioning mechanism includes several positioning bolts, which are fixedly installed on the upper surface of the water cover near the four corners. Connecting parts are symmetrically welded to the bottom of both the front and rear ends of the outer surface of the protective cover. A limit nut is threadedly connected to the outer surface of the positioning bolt above the connecting parts.

[0009] Furthermore, a through hole is provided in the middle of the bottom end of the connector, the outer diameter of the positioning bolt is smaller than the inner diameter of the through hole, one side of the outer surface of the positioning bolt is located in the through hole inside the connector, and the positioning bolt and the connector are fitted together.

[0010] Furthermore, the cross-sectional area of ​​one end of the splash-proof sponge is smaller than the cross-sectional area of ​​the bottom opening of the placement groove, the top of the splash-proof sponge extends into the interior of the placement groove, and the placement groove and the splash-proof sponge are interlocked.

[0011] Furthermore, the support kit has an L-shaped cross-section and is arranged symmetrically along the bottom of the protective cover.

[0012] Furthermore, a circular inner groove is provided at the center of the top of the water cover, the cutting blade is located in the circular inner groove, and the bottom surface of the feeding part extends into the circular inner groove and abuts against the cutting blade.

[0013] Compared with the prior art, the novel vertical slicer provided by this utility model has the following beneficial effects:

[0014] 1. This utility model significantly expands the protection range through a fully enclosed protective structure of "protective cover + three transparent protective plates", solving the problem of poor protection of existing semi-enclosed protective covers. The transparent protective plates cover the sides and back of the protective cover, leaving only the feeding space, which can effectively block high-speed splashing cutting fluid and debris, preventing them from polluting the surrounding environment and equipment. At the same time, the transparent material does not affect the operator's ability to observe the cutting status through the control display screen or directly, eliminating the need to frequently open the protective cover and reducing production interruptions.

[0015] 2. This utility model solves the problem of debris and cutting fluid accumulation inside the protective cover by combining a "support kit + anti-splash sponge". The anti-splash sponge can absorb the cutting fluid and small debris splashed onto the surface of the water cover, preventing liquid dripping and debris vibration from falling into the cutting area, thus reducing the risk of workpiece scratches. In addition, the anti-splash sponge can be quickly removed for replacement or cleaning by using a slotted installation, reducing maintenance workload and improving the continuous operation efficiency of the equipment.

[0016] 3. This utility model enables convenient disassembly and assembly of the protective cover through a positioning mechanism, improving maintenance efficiency. The cooperation between the positioning bolt and the limit nut allows the protective cover to be fixed by simply aligning the bolt and tightening the nut during installation, and to be removed by simply unscrewing the nut during disassembly. No complicated tools are required, which facilitates regular cleaning of the inner wall of the protective cover and replacement of the splash-proof sponge, reduces maintenance time, and extends the service life of the protective cover and the transparent protective plate. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;

[0019] Figure 2 A schematic diagram of the positioning bolt structure provided for an embodiment of this utility model;

[0020] Figure 3 A schematic diagram of the protective cover structure provided in an embodiment of this utility model;

[0021] Figure 4 A schematic diagram of the splash-proof sponge structure provided in an embodiment of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. Inner circular slicer; 2. Worktable; 3. Control display screen; 4. Pneumatic unit; 5. Feeding unit; 6. Water cover; 7. Cutting blade; 8. Flow valve; 9. Protective cover; 10. Transparent protective plate; 11. Bearing support; 12. Support shaft; 13. Support kit; 14. Placement slot; 15. Anti-splash sponge; 16. Positioning bolt; 17. Connector; 18. Limit nut. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] As attached Figure 1 To be continued Figure 4 As shown:

[0026] Example 1:

[0027] This utility model provides a novel vertical slicer, including an inner circular slicer 1. A worktable 2 is provided on one side of the upper surface of the inner circular slicer 1. A control display screen 3 is provided on the edge of the upper surface of the worktable 2. A pneumatic unit 4 is fixedly installed on one side of the worktable 2. A feeding unit 5 is provided on one side of the pneumatic unit 4. A water cover 6 is installed on one side of the upper surface of the inner circular slicer 1 near the worktable 2. A cutting blade 7 is rotatably installed inside the water cover 6. A flow water valve 8 is provided in the middle of the front end face of the inner circular slicer 1.

[0028] A circular inner groove is provided at the top center of the water cover 6, the cutting blade 7 is located in the circular inner groove, and the bottom surface of the feeding part 5 extends into the circular inner groove and abuts against the cutting blade 7.

[0029] A protective cover 9 is installed on the upper surface of the water cover 6. A transparent protective plate 10 is fixedly installed on the three sides of the outer surface of the protective cover 9. A bearing support 11 is provided at the bottom of the front and rear ends of the protective cover 9. A support shaft 12 is rotatably installed inside the bearing support 11. A support kit 13 is fixedly installed at one end of the support shaft 12. A placement groove 14 is opened in the middle of the bottom end of the support kit 13. A splash-proof sponge 15 is installed inside the placement groove 14.

[0030] The cross-sectional area of ​​one end of the splash-proof sponge 15 is smaller than the cross-sectional area of ​​the bottom opening of the placement groove 14. The top of the splash-proof sponge 15 extends into the interior of the placement groove 14, and the placement groove 14 and the splash-proof sponge 15 are interlocked.

[0031] The support kit 13 has an L-shaped cross-section and is symmetrically arranged along the bottom of the inner side of the protective cover 9.

[0032] The upper surface of the water cover 6 is also provided with a positioning mechanism for fixing the protective cover 9 to the upper surface of the water cover 6.

[0033] Working principle: By installing the protective cover 9 at the circular inner groove opening on the upper surface of the water cover 6, the semi-enclosed structure of the protective cover 9 and the three transparent protective plates 10 form an all-round barrier, which can block a large amount of splashes and avoid polluting the surrounding environment; the anti-splash sponge 15 absorbs cutting fluid through its own porous structure, while intercepting fine debris to prevent it from falling into the cutting area with the vibration of the equipment, ensuring that the workpiece surface is not scratched; the cooperation between the support shaft 12 and the bearing support 11 allows the support kit 13 to control the rotation of the anti-splash sponge 15, ensuring that the anti-splash sponge 15 is in contact with the water cover 6 throughout the process, improving the adsorption effect; throughout the process, the protective structure does not need to be frequently adjusted, cleaning and maintenance are convenient, downtime is greatly reduced, and slicing efficiency is improved.

[0034] Example 2:

[0035] This embodiment is basically the same as the previous embodiment, except that the positioning mechanism includes several positioning bolts 16. The positioning bolts 16 are fixedly installed on the upper surface of the water cover 6 near the four corners. Connecting parts 17 are symmetrically welded to the bottom of both the front and rear ends of the outer surface of the protective cover 9. Limiting nuts 18 are threadedly connected to the outer surface of the positioning bolts 16 above the connecting parts 17.

[0036] A through hole is provided in the middle of the bottom end of the connector 17. The outer diameter of the positioning bolt 16 is smaller than the inner diameter of the through hole. One side of the outer surface of the positioning bolt 16 is located in the through hole inside the connector 17. The positioning bolt 16 and the connector 17 are fitted together.

[0037] Working principle: Lift the cleaned protective cover 9 and align it with the positioning bolt 16 on the water cover 6, so that the through hole of the connector 17 fits into the bolt; slowly lower the protective cover 9 until it fits against the surface of the water cover 6; put the limit nut 18 on the positioning bolt 16 and tighten it clockwise with a wrench to ensure that the tightening force of each nut is consistent and that the protective cover 9 is not loose; gently push the protective cover 9 to confirm that it is firmly fixed and that the transparent protective plate 10 has not shifted, and the installation is complete;

[0038] The positioning mechanism, consisting of "positioning bolt 16 + connector 17 + limit nut 18", enables quick fixing and disassembly of the protective cover 9 via threaded connection. Compared to existing welded or snap-on protective covers 9, disassembly and assembly can be completed without professional tools, reducing the maintenance threshold. The L-shaped structure of connector 17 fits the connection surface between the protective cover 9 and the water cover 6, ensuring that the protective cover 9 does not wobble after installation and improving protective stability. Regular disassembly and cleaning can prevent long-term corrosion of the protective cover 9 by cutting fluid and debris, extending its service life, while ensuring the light transmittance of the transparent protective plate 10 and not affecting observation efficiency.

[0039] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A novel vertical slicer, comprising an inner circular slicer (1), wherein a worktable (2) is provided on one side of the upper surface of the inner circular slicer (1), a control display screen (3) is provided on the edge of the upper surface of the worktable (2), a pneumatic unit (4) is fixedly installed on one side of the worktable (2), and a feeding unit (5) is provided on one side of the pneumatic unit (4), characterized in that, A water cover (6) is installed on one side of the upper surface of the inner circular slicer (1) near the worktable (2). A cutting blade (7) is rotatably installed inside the water cover (6). A flow water valve (8) is provided in the middle of the front end face of the inner circular slicer (1). The water cover (6) is equipped with a protective cover (9) on its upper surface. A transparent protective plate (10) is fixedly installed on three sides of the outer surface of the protective cover (9). A bearing support (11) is provided at the bottom of both the front and rear ends of the protective cover (9). A support shaft (12) is rotatably installed inside the bearing support (11). A support kit (13) is fixedly installed at one end of the support shaft (12). A placement groove (14) is opened in the middle of the bottom end of the support kit (13). A splash-proof sponge (15) is installed inside the placement groove (14). The upper surface of the water cover (6) is also provided with a positioning mechanism for fixing the protective cover (9) to the upper surface of the water cover (6).

2. The novel vertical slicer according to claim 1, characterized in that, The positioning mechanism includes several positioning bolts (16), which are fixedly installed on the upper surface of the water cover (6) near the four corners. Connectors (17) are symmetrically welded to the bottom of both the front and rear ends of the outer surface of the protective cover (9). A limit nut (18) is threadedly connected to the outer surface of the positioning bolt (16) above the connector (17).

3. A novel vertical slicer according to claim 2, characterized in that, The connector (17) has a through hole in the middle of its bottom end. The outer diameter of the positioning bolt (16) is smaller than the inner diameter of the through hole. One side of the outer surface of the positioning bolt (16) is located in the through hole inside the connector (17). The positioning bolt (16) and the connector (17) are fitted together.

4. A novel vertical slicer according to claim 1, characterized in that, The cross-sectional area of ​​one end of the splash-proof sponge (15) is smaller than the cross-sectional area of ​​the bottom opening of the placement groove (14). The top of the splash-proof sponge (15) extends into the interior of the placement groove (14), and the placement groove (14) and the splash-proof sponge (15) are engaged with each other.

5. A novel vertical slicer according to claim 1, characterized in that, The support kit (13) has an L-shaped cross-section and is arranged symmetrically along the bottom of the inner side of the protective cover (9).

6. A novel vertical slicer according to claim 1, characterized in that, The water cover (6) has a circular inner groove at the top center, the cutting blade (7) is located in the circular inner groove, and the bottom surface of the feeding part (5) extends into the circular inner groove and abuts against the cutting blade (7).

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