Energy-saving type rinsing pool for zinc oxide plate frame preparation

Abstract

The utility model belongs to zinc oxide plate frame preparation technical field, and disclose a kind of energy-saving type rinsing pool for zinc oxide plate frame preparation, including rinsing pool main part;The inside of rinsing pool main part is installed with impurity precipitation treatment assembly, the impurity precipitation treatment assembly includes the treatment box being arranged in the inside of rinsing pool main part and the support being installed in the inside of treatment box and the filter plate for precipitation treatment, liquid storage tank, connecting plate, positioning block, positioning groove;The inside of rinsing pool main part is installed with circulating flow component, and the circulating flow component includes the water head group being symmetrically installed on the surface of rinsing pool main part, the utility model has the advantages that the impurities generated after rinsing can be collected and treated, the impurities are prevented from depositing in the bottom of rinsing pool, the treatment is relatively inconvenient, and the rinsing liquid can be treated to flow, so that the zinc oxide plate frame is continuously and uniformly rinsed.

Description

Technical Field

[0001] This utility model belongs to the field of zinc oxide plate and frame preparation technology, specifically an energy-saving rinsing tank for zinc oxide plate and frame preparation. Background Technology

[0002] In the preparation process of zinc oxide plates and frames, rinsing is one of the most crucial steps. Its main purpose is to remove residual impurities, salts, and unreacted raw materials from the surface of the plates and frames, ensuring the smooth progress of subsequent processing steps and guaranteeing the purity and performance indicators of the final product. Currently, the industry commonly uses rinsing tanks to rinsing zinc oxide plates and frames in batches. However, in practical applications, existing rinsing tanks have gradually revealed many problems that affect production efficiency and rinsing quality, making it difficult to meet the demands of modern production for high efficiency, energy saving, and high-quality processing. Firstly, regarding impurity treatment, impurities adhering to the zinc oxide plate and frame surface (such as undissolved raw material particles and reaction byproduct precipitates) are washed away by the water flow during the rinsing process, eventually accumulating in large quantities at the bottom of the rinsing tank. Existing rinsing tanks are mostly of a fixed, integrated design, with only a simple drain outlet at the bottom, often located at the edge or corner of the tank. When the amount of impurities is large, on the one hand, the accumulated impurities easily form a dense sediment layer at the bottom of the tank, which is difficult to completely remove by natural drainage from the drain outlet alone. This requires staff to periodically enter the tank or use external tools for manual cleaning, which is not only cumbersome and labor-intensive but also forces the rinsing operation to be interrupted, severely affecting production continuity. Secondly, in terms of the flow performance of the rinsing solution, most existing rinsing tanks adopt static or semi-static rinsing modes, resulting in low utilization of the rinsing solution and the inability to form a continuous and uniform cleaning effect. Some stubborn impurities on the surface of the plate and frame are difficult to remove effectively, which exacerbates the unevenness of the rinsing effect and affects the stability of the quality of zinc oxide plate and frame products within a batch.

[0003] Therefore, an energy-saving rinsing tank for the preparation of zinc oxide plates and frames is proposed to address the above problems. Utility Model Content

[0004] To address the problems mentioned in the background art, this utility model provides an energy-saving rinsing tank for the preparation of zinc oxide plates and frames. It has the advantages of being able to collect and treat impurities generated after rinsing, avoiding the accumulation of a large amount of impurities at the bottom of the rinsing tank, which is inconvenient to handle, and being able to process the rinsing liquid to ensure continuous and uniform rinsing of zinc oxide plates and frames.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving rinsing tank for preparing zinc oxide plate and frame, comprising a rinsing tank body; The rinsing tank body is equipped with an impurity sedimentation treatment component. The impurity sedimentation treatment component includes a treatment box set inside the rinsing tank body, a support installed inside the treatment box, and a filter plate, a liquid storage tank, a connecting plate, a positioning block, and a positioning groove for sedimentation treatment. The rinsing tank body is equipped with a circulation flow assembly, which includes a spray head assembly symmetrically installed on the surface of the rinsing tank body, a main pipe symmetrically arranged on the outer side of the rinsing tank body, a liquid extraction pipe for circulation flow, and a mounting bracket.

[0006] Preferably, the filter plate is installed at the lower end of the treatment tank, the liquid storage tank is installed at the outlet end of the rinsing tank body, the two connecting plates are symmetrically installed on the surface of the bracket, the positioning block is installed on the side of the connecting plate near the rinsing tank body, the positioning groove is opened on the inner side of the rinsing tank body, and the positioning block is slidably connected inside the positioning groove.

[0007] Preferably, the surface of the bracket is provided with multiple drainage channels, and the multiple drainage channels are distributed in an array on the surface of the bracket.

[0008] Preferably, the filter plate is a composite structure, consisting of a filter layer, an intermediate support frame layer and a bottom adsorption layer from the outside to the inside.

[0009] Preferably, the support and the filter plate are arranged vertically.

[0010] Preferably, the mounting bracket is installed on the outer side of the main body of the rinsing tank, and the main body pipe is connected to the mounting bracket. The spray head assembly is connected to the main body pipe, the output end of the liquid extraction pipe is connected to the main body pipe, and the input end of the liquid extraction pipe is connected to the liquid storage tank.

[0011] Preferably, a miniature water pump is installed inside the storage tank, and the output end of the miniature water pump is connected to the pumping pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up an impurity sedimentation treatment component, realizes the directional collection and separation of impurities, which provides convenience for subsequent impurity cleaning, avoids frequent manual entry into the pool for cleaning, effectively improves the use of the rinsing pool, reduces the operational difficulty of impurity cleaning and component maintenance, and reduces operation interruption time.

[0013] 2. This utility model constructs a complete circulation path from the liquid storage tank, the liquid extraction pipe, the main pipe, and the spray head assembly by setting up a circulating flow component, avoiding power loss caused by misalignment of pipe connections; at the same time, the fixed connection between the main pipe and the mounting frame ensures that the pipe does not shift under the action of liquid extraction pressure, ensuring stable delivery pressure of rinsing liquid, allowing the spray head assembly to spray evenly, enabling the rinsing liquid to flow dynamically, and significantly improving rinsing quality and work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the main body of the rinsing tank and the treatment box of this utility model; Figure 3 This is a schematic diagram of the structure of the processing box and support of this utility model; Figure 4 This is a schematic diagram of the structure of the bracket and filter plate of this utility model; Figure 5 This is a schematic diagram of the structure of the circulating flow component of this utility model.

[0015] In the diagram: 1. Rinse tank main body; 2. Impurity sedimentation treatment component; 21. Treatment box; 22. Support frame; 23. Filter plate; 24. Liquid storage tank; 25. Connecting plate; 26. Positioning block; 27. Positioning groove; 3. Circulation flow component; 31. Spray head assembly; 32. Main pipe; 33. Liquid extraction pipe; 34. Mounting frame. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] like Figures 1 to 5 As shown, this utility model provides an energy-saving rinsing tank for preparing zinc oxide plate and frame, including a rinsing tank body 1; The rinsing tank body 1 is equipped with an impurity sedimentation treatment component 2. The impurity sedimentation treatment component 2 includes a treatment box 21 installed inside the rinsing tank body 1, a support 22 installed inside the treatment box 21, a filter plate 23 for sedimentation treatment, a liquid storage tank 24, a connecting plate 25, a positioning block 26, and a positioning groove 27. The filter plate 23 is installed at the lower end of the treatment tank 21, the liquid storage tank 24 is installed at the outlet end of the rinsing tank body 1, two connecting plates 25 are symmetrically installed on the surface of the bracket 22, the positioning block 26 is installed on the side of the connecting plate 25 near the rinsing tank body 1, the positioning groove 27 is opened on the inner side of the rinsing tank body 1, and the positioning block 26 is slidably connected to the inside of the positioning groove 27, so as to realize the directional collection and separation of impurities, which provides convenience for subsequent impurity cleaning, avoids frequent manual entry into the tank for cleaning, effectively improves the use effect of the rinsing tank, reduces the difficulty of impurity cleaning and component maintenance, and reduces operation interruption time.

[0018] The surface of the support 22 is provided with multiple water tanks, which are arranged in an array on the surface of the support 22. The array arrangement of the water tanks ensures that the rinsing liquid is evenly distributed on the surface of the support 22, avoiding local accumulation of rinsing liquid and resulting in insufficient rinsing of the plate and frame. At the same time, the multi-channel design of the water tanks increases the flow area of ​​the rinsing liquid, accelerates the flow of rinsing liquid containing impurities to the treatment tank 21, and improves the rinsing and impurity separation efficiency.

[0019] The filter plate 23 is a composite structure, consisting of a filter layer, a middle support frame layer and a bottom adsorption layer from the outside to the inside. The outer filter layer can intercept larger particulate impurities (such as undissolved raw material particles), while the bottom adsorption layer can adsorb fine suspended impurities and soluble pollutants (such as residual salts). Compared with a single-structure filter plate, the composite structure achieves the dual effects of coarse filtration and fine adsorption, greatly improving the purification accuracy of the rinsing solution and avoiding secondary pollution of the plate and frame caused by residual fine impurities in the cleaning solution.

[0020] The support 22 and the filter plate 23 are arranged vertically, with the support 22 on top and the filter plate 23 on the bottom. This arrangement allows the rinsing liquid containing impurities to flow naturally towards the filter plate 23 under gravity after flowing out of the water tank below the support 22, without the need for additional power, thus reducing energy consumption. At the same time, the vertical arrangement avoids mutual interference between the support 22 and the filter plate 23, ensuring a smooth path for impurity separation and improving processing efficiency.

[0021] The main body 1 of the rinsing tank is equipped with a circulation flow assembly 3. The circulation flow assembly 3 includes a spray head assembly 31 symmetrically installed on the surface of the main body 1 of the rinsing tank, a main body pipe 32 symmetrically arranged on the outer side of the main body 1 of the rinsing tank, a liquid extraction pipe 33 for circulation flow, and a mounting bracket 34. Mounting bracket 34 is installed on the outer side of the main body 1 of the rinsing tank, and the main body pipe 32 is connected to the mounting bracket 34. The spray head assembly 31 is connected to the main body pipe 32. The output end of the suction pipe 33 is connected to the main body pipe 32, and the input end of the suction pipe 33 is connected to the storage tank 24, thus constructing a complete circulation path from the storage tank 24, the suction pipe 33, the main body pipe 32, and the spray head assembly 31, avoiding power loss caused by misalignment of the pipe connections. At the same time, the fixed connection between the main body pipe 32 and the mounting bracket 34 ensures that the pipe does not shift under the action of suction pressure, ensuring stable rinsing liquid delivery pressure, allowing the spray head assembly 31 to spray evenly, enabling the rinsing liquid to flow dynamically, and significantly improving rinsing quality and work efficiency.

[0022] The liquid storage tank 24 is equipped with a miniature water pump, and the output end of the miniature water pump is connected to the liquid extraction pipe 33. The miniature water pump is small in size and has low energy consumption. The pumping power can be adjusted according to the rinsing needs (such as increasing the power to enhance the spray pressure for stubborn impurities), avoiding the energy waste caused by traditional high-power water pumps and further enhancing the energy-saving design advantages. At the same time, the miniature water pump is installed inside the liquid storage tank 24, which shortens the liquid extraction path, reduces power loss, and improves the efficiency of rinsing liquid delivery.

[0023] Among them, the structure of the rinsing tank body 1 is existing technology, and its working principle is a well-known technology. The appropriate model is selected according to the actual use.

[0024] Working principle and process: Place the zinc oxide plate frame to be rinsed evenly on the surface of the support 22, ensuring that the plate frame does not block the water tank of the support 22; inject sufficient rinsing liquid into the main body 1 of the rinsing tank until the rinsing liquid level covers the zinc oxide plate frame and the liquid level is lower than the upper edge of the treatment tank 21 to avoid the rinsing liquid overflowing. During the rinsing process, impurities (such as raw material particles and reaction byproducts) on the surface of the zinc oxide plate frame are removed under the action of soaking and rinsing in the rinsing solution. They flow into the treatment tank 21 through the water tank of the support 22 with the rinsing solution. At this time, the treatment tank 21 plays a guiding role for the rinsing solution containing impurities, preventing the impurities from spreading randomly in the main body of the rinsing tank 1. After the rinsing solution containing impurities enters the treatment tank 21, it first flows through the filter plate 23 installed at the lower end of the treatment tank 21. The outer filter layer of the filter plate 23 intercepts larger particulate impurities, the middle support skeleton layer ensures the stability of the filter plate structure and avoids deformation, and the bottom adsorption layer adsorbs fine suspended impurities and some soluble pollutants in the rinsing solution, thus achieving efficient separation of impurities from the rinsing solution; After being processed by the filter plate 23, the cleaning rinsing solution flows into the storage tank 24 at the outlet of the rinsing tank body 1 through the lower end of the treatment tank 21. The storage tank 24 temporarily stores the cleaning rinsing solution to provide a stable liquid source for subsequent circulation and to prevent the separated impurities from being mixed back into the rinsing solution. Once a certain amount of cleaning and rinsing solution has been collected in the storage tank 24, the micro water pump inside the storage tank 24 is activated. The micro water pump generates power to transport the cleaning and rinsing solution in the storage tank 24 through the extraction pipe 33 to the main pipe 32 on the outer side of the rinsing tank body 1, forming a power source for the circulation of rinsing solution. After receiving the cleaning and rinsing solution transported by the extraction pipe 33, the main pipe 32 distributes it to the spray head assembly 31 symmetrically installed on the surface of the rinsing tank body 1. The spray head assembly 31 sprays the cleaning and rinsing solution into the rinsing tank body 1 with uniform pressure, forming a multi-directional, full-coverage water flow rinsing effect. On the one hand, it continuously rinses the surface of the zinc oxide plate frame to remove stubborn impurities; on the other hand, it promotes the overall flow of rinsing solution in the rinsing tank body 1, avoiding stratification of the rinsing solution and ensuring uniform concentration of rinsing solution in different areas of the tank. After the rinsing solution sprayed by the spray head assembly 31 cleans the zinc oxide plate frame in the main body of the rinsing tank 1, it carries the newly separated impurities into the treatment tank 21 through the support 22. After being filtered and adsorbed by the filter plate 23, the clean rinsing solution flows back into the storage tank 24. This cycle repeats, forming a closed loop of rinsing solution circulation of filtration and purification, rinsing, and re-filtration and purification, realizing the efficient reuse of rinsing solution. After the zinc oxide plate and frame are rinsed to the preset standard, the micro water pump is turned off to stop the rinsing solution circulation; then the rinsed zinc oxide plate and frame are removed from the surface of the support 22 for subsequent processing. Pull the bracket 22 so that it slides along the positioning groove 27 on the inner side of the rinsing tank body 1 via the positioning block 26 on the connecting plate 25, and remove the bracket 22 and the treatment box 21 together from the rinsing tank body 1; clean the residual impurities inside the treatment box 21; at the same time, check whether there are impurities blocking the liquid extraction pipe 33, the main pipe 32 and the spray head assembly 31. If so, unclog and clean them to ensure normal operation in the next operation. Test the remaining cleaning rinsing solution in the storage tank 24. If it meets the rinsing standards, it can be stored for the next operation. If the impurity concentration exceeds the standard, it is discharged through the drain port of the storage tank 24 for subsequent wastewater treatment, thus completing the entire rinsing operation process.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving rinsing tank for preparing zinc oxide plate and frame, comprising a rinsing tank body (1); Its features are: The rinsing tank body (1) is equipped with an impurity sedimentation treatment component (2). The impurity sedimentation treatment component (2) includes a treatment box (21) set inside the rinsing tank body (1), a bracket (22) installed inside the treatment box (21), a filter plate (23), a liquid storage tank (24), a connecting plate (25), a positioning block (26), and a positioning groove (27) for sedimentation treatment. The rinsing tank body (1) is equipped with a circulating flow assembly (3). The circulating flow assembly (3) includes a spray head assembly (31) symmetrically installed on the surface of the rinsing tank body (1), a main body pipe (32) symmetrically arranged on the outer side of the rinsing tank body (1), a liquid extraction pipe (33) for circulating flow, and a mounting bracket (34).

2. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The filter plate (23) is installed at the lower end of the treatment tank (21), the liquid storage tank (24) is installed at the outlet end of the rinsing tank body (1), the two connecting plates (25) are symmetrically installed on the surface of the bracket (22), the positioning block (26) is installed on the side of the connecting plate (25) close to the rinsing tank body (1), the positioning groove (27) is opened on the inner side of the rinsing tank body (1), and the positioning block (26) is slidably connected to the inside of the positioning groove (27).

3. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The surface of the bracket (22) is provided with multiple drainage channels, and the multiple drainage channels are distributed in an array on the surface of the bracket (22).

4. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The filter plate (23) is a composite structure, consisting of a filter layer, an intermediate support skeleton layer and a bottom adsorption layer from the outside to the inside.

5. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The support (22) and the filter plate (23) are arranged vertically.

6. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The mounting bracket (34) is installed on the outer side of the rinsing tank body (1), and the main body pipe (32) is connected to the mounting bracket (34). The spray head assembly (31) is connected to the main body pipe (32). The output end of the liquid extraction pipe (33) is connected to the main body pipe (32), and the input end of the liquid extraction pipe (33) is connected to the liquid storage tank (24).

7. The energy-saving rinsing tank for zinc oxide plate and frame preparation according to claim 1, characterized in that: The liquid storage tank (24) is equipped with a micro water pump, and the output end of the micro water pump is connected to the liquid extraction pipe (33).

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