Magnetic denture attachment and method of manufacturing the magnetic structure

The simplified structure of the thin magnet denture attachment, featuring a ring-shaped rare earth sintered magnet and a stainless steel shield plate, addresses the complexity and cost issues of conventional designs, achieving enhanced manufacturability and magnetic attraction suitable for commercialization.

JP7653001B1Active Publication Date: 2025-03-28MAGNE DESIGN
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Patent Information

Application Number
JP2024146104
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-03-28
Estimated Expiration
2044-08-28

AI Technical Summary

Technical Problem

Conventional thin magnet denture attachments have complex structures, poor manufacturability, and high manufacturing costs, making them difficult to produce with excellent quality and commercialize effectively. Additionally, reducing the thickness of these attachments to less than 1 mm significantly reduces the adsorption force, and existing methods to enhance this force are complex and costly.

Method used

A simplified structure for a thin magnet denture attachment is developed, incorporating a ring-shaped rare earth sintered magnet sealed with a ring-shaped stainless steel shield plate. The boundary between the cap and the shield plate is modified to be nonmagnetic using laser welding, and a gap is maintained between the magnet and the shield plate to prevent damage from laser heat. This design enhances manufacturing efficiency and increases the adsorption force to 400g to 800g.

Benefits of technology

The simplified structure of the thin magnet denture attachment achieves high magnetic attraction with improved manufacturability and reduced costs, making it suitable for commercialization and effective in maintaining digital dentures.

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Abstract

To provide a thin magnetic attachment having a simple structure and being easy to manufacture, with a thickness of 0.8 mm or less. [Solution] The hole portion of a magnetic stainless steel cap 11 is made into a ring shape, a ring-shaped sintered rare earth magnet 12 is stored inside it, and the hole portion is covered with a ring-shaped shield plate made of 18Cr-8Ni stainless steel with a martensitic structure. The joint portion is laser welded to form a melted and solidified portion and a modified non-magnetic portion, and the magnetization realizes a simple structure consisting of a rare earth sintered magnet and a stainless steel magnet shield plate.
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