A diaphragm spraying production line

By designing a diaphragm spraying production line including roller coating mechanism, spraying mechanism and feeding groove, the problems of mist slurry condensation and environmental pollution in the prior art are solved, and efficient and uniform coating of the diaphragm is achieved, and the Product advantages and environmental safety.

CN111420849BActive Publication Date: 2025-02-11JIANGSU ADVANCED MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202010325890.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-23
Publication Date
2025-02-11
Estimated Expiration
2040-04-23

AI Technical Summary

Technical Problem

The existing diaphragm spraying production line causes the mist slurry to condense and drip during the spraying process, causing water droplet defects, affecting the product's advantage. At the same time, the free divergence of the mist slurry leads to environmental pollution and waste, and an additional flip rack is required to achieve Coated on the same side, but affects the flatness of the diaphragm.

Method used

A diaphragm spraying production line is designed, including an unwinding mechanism, a coating mechanism, an oven and a winding mechanism. The coating mechanism includes a roller coating mechanism and a spraying mechanism. The spraying mechanism is equipped with a spray guide roller and a feeding groove. The spraying guide roller passes through The upper and lower guide rollers make the diaphragm tilt and spray the diaphragm, and the mist-like slurry is recovered to avoid condensation and free dispersion.

Benefits of technology

Effectively avoid condensation and dripping of mist slurry, prevent water droplet defects from occurring in the diaphragm, and recycle mist slurry, avoid environmental pollution and waste, and there is no need to install an additional flip rack to achieve the same surface of the diaphragm, which improves the diaphragm flatness and uniformity of coating.

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Abstract

The present invention provides a membrane spraying production line, including an unwinding mechanism, a coating mechanism, an oven and a winding mechanism, the coating mechanism including a roller coating mechanism and a spraying mechanism for coating the slurry on the same side of the membrane, the unwinding mechanism and the winding mechanism are arranged on the same side of the oven, the roller coating mechanism and the spraying mechanism are arranged on both sides of the oven respectively, the roller coating mechanism is arranged between the unwinding mechanism and the oven, the spraying mechanism includes a spraying device and a spraying guide roller for unfolding the membrane, the spraying guide roller includes an upper guide roller and a lower guide roller, a receiving trough for recovering the mist slurry is arranged below the spraying device, when working, the membrane is released from the unwinding mechanism and passes through the roller coating mechanism, the oven, the side of the upper guide roller facing the spraying device, the side of the lower guide roller facing the spraying device, the oven to reach the winding mechanism. The present invention can prevent the mist slurry from condensing and dripping onto the membrane surface, can recover the mist slurry, and can coat the same side of the membrane without additionally setting a turning frame.
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Description

Technical Field

[0001] The invention relates to the technical field of diaphragm production equipment, and in particular to a diaphragm spraying production line. Background Art

[0002] The spraying process is widely used in the coating of flexible diaphragms. The design of existing diaphragm spraying production lines is as follows: Figure 1 As shown, the diaphragm passes through one side of the output end of the spraying device from bottom to top, so that the mist slurry adheres to the surface of the diaphragm. This belt-feeding method will cause the mist slurry to be driven upward by the movement of the diaphragm. If a material receiving device is installed above the sprayer, the mist slurry will condense on the surface of the material receiving device and drip onto the surface of the diaphragm, causing water droplet-shaped defects on the diaphragm, affecting the quality rate of the diaphragm spraying product; at the same time, the mist slurry will freely disperse after going up, causing workshop environmental pollution, health threats to personnel and waste of slurry; in addition, in order to achieve coating on the same side of the diaphragm, it is necessary to add a flip rack to flip the diaphragm, but the use of a flip rack will affect the flatness of the diaphragm, and then affect the uniformity of the diaphragm. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a diaphragm spraying production line, which can prevent the mist slurry from condensing and dripping onto the diaphragm surface, thereby avoiding the appearance of water droplet-shaped defects on the diaphragm, and can recycle the mist slurry to prevent it from being freely dispersed, and can achieve coating on the same side of the diaphragm without the need for an additional turning frame.

[0004] To achieve the above purpose, the present invention adopts the following technical solutions:

[0005] A diaphragm spraying production line comprises an unwinding mechanism, a coating mechanism, an oven and a winding mechanism, wherein the coating mechanism comprises a roller coating mechanism and a spraying mechanism for coating slurry on the same side of the diaphragm, the unwinding mechanism and the winding mechanism are arranged on the same side of the oven, the roller coating mechanism and the spraying mechanism are respectively arranged on both sides of the oven, the roller coating mechanism is arranged between the unwinding mechanism and the oven, the spraying mechanism comprises a spraying device and a spraying guide roller for unfolding the diaphragm, the spraying guide roller comprises an upper guide roller and a lower guide roller arranged up and down, a receiving trough for recovering mist slurry is arranged below the spraying device, when working, the diaphragm is unwound from the unwinding mechanism and passes through the roller coating mechanism, the oven, the side of the upper guide roller facing the spraying device, the side of the lower guide roller facing the spraying device and the oven in sequence to reach the winding mechanism.

[0006] As a preferred solution, the diaphragm between the roller and the lower guide roller is inclined from top to bottom away from the spraying device.

[0007] As a preferred solution, a traction mechanism is provided between the unwinding mechanism and the roller coating mechanism.

[0008] As a preferred solution, a winding guide roller group for guiding the diaphragm is provided between the winding mechanism and the oven.

[0009] As a preferred solution, an inner guide roller for unfolding the membrane after roller coating is provided in the oven, and outer guide rollers for unfolding the membrane after spray coating are provided on both sides of the oven.

[0010] As a preferred embodiment, a roller coating baking channel and a spray coating baking channel are provided in the oven, the roller coating baking channel is located above the spray coating baking channel, the inner guide roller is arranged in the roller coating baking channel, and the outer guide roller is arranged on both sides of the spray coating baking channel.

[0011] As a preferred solution, the material receiving trough has an upward opening, and the lower guide roller is located above the opening of the material receiving trough.

[0012] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically,

[0013] 1. By setting an unwinding mechanism, a coating mechanism, an oven and a winding mechanism, the coating mechanism includes a roller coating mechanism and a spraying mechanism for coating the slurry on the same side of the diaphragm, the unwinding mechanism and the winding mechanism are arranged on the same side of the oven, the roller coating mechanism and the spraying mechanism are respectively arranged on both sides of the oven, the roller coating mechanism is arranged between the unwinding mechanism and the oven, the spraying mechanism includes a spraying device and a spraying guide roller for unfolding the diaphragm, the spraying guide roller includes an upper guide roller and a lower guide roller arranged up and down, and a receiving trough for recovering the mist slurry is arranged below the spraying device. When working, the diaphragm is released from the unwinding mechanism and passes through the roller coating mechanism, the oven, the side of the upper guide roller facing the spraying device, the side of the lower guide roller facing the spraying device and the oven to reach the winding mechanism, so that the mist slurry is driven downward by the movement of the diaphragm to avoid the mist slurry condensing and dripping onto the surface of the diaphragm, thereby avoiding the appearance of water drop-shaped defects on the diaphragm. The receiving trough can recover the mist slurry to avoid the free dissipation of the mist slurry.

[0014] 2. The diaphragm between the upper guide roller and the lower guide roller is tilted from top to bottom away from the spraying device, so that the mist slurry is sprayed onto the diaphragm surface at an inclined angle. The mist slurry not attached to the diaphragm is subjected to the downward reaction force of the diaphragm, so that the mist slurry has a tendency to move downward.

[0015] 3. The same side of the diaphragm can be coated without setting up an additional flip frame, avoiding the influence of the flip frame on the flatness of the diaphragm and improving the uniformity of the diaphragm coating.

[0016] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the existing diaphragm spraying production line;

[0018] Figure 2 It is a schematic diagram of the assembly structure of an embodiment of the present invention;

[0019] Figure 3 It is a connection diagram of the unwinding mechanism, the traction mechanism and the roller coating mechanism of an embodiment of the present invention;

[0020] Figure 4 A schematic diagram of the structure of an oven according to an embodiment of the present invention;

[0021] Figure 5 It is a schematic diagram of the spraying mechanism structure of an embodiment of the present invention.

[0022] Description of the accompanying drawings:

[0023] 10- unwinding mechanism; 11- traction mechanism; 12- roller coating mechanism;

[0024] 121-roller coating device; 122-roller coating guide roller; 13-oven;

[0025] 14-roller coating and baking channel; 15-spray coating and baking channel; 16-inner guide roller;

[0026] 17-external guide roller; 18-spraying mechanism; 181-spraying device;

[0027] 182-upper guide roller; 183-lower guide roller; 184-material receiving trough;

[0028] 19-rewinding mechanism; 20-rewinding guide roller group; 21-diaphragm;

[0029] 22-Flip rack. DETAILED DESCRIPTION

[0030] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside" and "outside" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they should not be understood as limitations on the present invention.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] like Figure 1 As shown, the membrane spraying production line of the prior art includes an unwinding mechanism 10, a roller coating mechanism 12, an oven 13, a spraying mechanism 18 and a winding mechanism 19, wherein the unwinding mechanism 10 and the winding mechanism 19 are arranged on the same side of the oven 13, the roller coating mechanism 12 and the spraying mechanism 18 are arranged on both sides of the oven 13 respectively, the roller coating mechanism 12 is arranged between the unwinding mechanism 10 and the oven 13, a traction mechanism 11 is arranged between the unwinding mechanism 10 and the roller coating mechanism 12, and the roller coating mechanism 12 includes a roller coating device 121 and a roller for unfolding the membrane 21. The coating guide roller 122, the spraying mechanism 18 includes a spraying device 181 and a spraying guide roller for unfolding the diaphragm 21, the spraying guide roller includes an upper guide roller 182 and a lower guide roller 183 arranged up and down. When working, the diaphragm 21 is released from the unwinding mechanism 10 and passes through the traction mechanism 11, the roller coating mechanism 12, the oven 13, the side of the lower guide roller 183 facing the spraying device 181, the side of the upper guide roller 182 facing the spraying device 181 and the oven 13 to reach the winding mechanism 19, and a turning frame 22 is provided between the oven 13 and the spraying mechanism 18.

[0033] like Figure 2-5As shown, the present invention discloses a membrane spraying production line, comprising an unwinding mechanism 10, a coating mechanism, an oven 13 and a winding mechanism 19, wherein the coating mechanism comprises a roller coating mechanism 12 and a spraying mechanism 18 for coating a slurry on the same side of a membrane 21, the unwinding mechanism 10 and the winding mechanism 19 are arranged on the same side of the oven 13, a winding guide roller group 20 for guiding the membrane 21 is arranged between the winding mechanism 19 and the oven 13, the roller coating mechanism 12 and the spraying mechanism 18 are arranged on both sides of the oven 13 respectively, the roller coating mechanism 12 is arranged between the unwinding mechanism 10 and the oven 13, a traction mechanism 11 is arranged between the unwinding mechanism 10 and the roller coating mechanism 12, the roller coating mechanism 12 comprises a roller coating device 121 and a roller coating guide roller 122 for unfolding the membrane 21 The spraying mechanism 18 includes a spraying device 181 and a spraying guide roller for unfolding the diaphragm 21, the spraying guide roller includes an upper guide roller 182 and a lower guide roller 183 arranged up and down, the diaphragm 21 between the upper guide roller 182 and the lower guide roller 183 is inclined from top to bottom away from the spraying device 181, and a receiving trough 184 for recovering mist slurry is provided below the spraying device 181, the receiving trough 184 has an upward opening, and the lower guide roller 183 is located above the opening of the receiving trough 184. When working, the diaphragm 21 is released from the unwinding mechanism 10 and passes through the roller coating mechanism 12, the oven 13, the side of the upper guide roller 182 facing the spraying device 181, the side of the lower guide roller 183 facing the spraying device 181 and the oven 13 to reach the winding mechanism 19.

[0034] The oven 13 is provided with an inner guide roller 16 for unfolding the diaphragm 21 after roller coating, and outer guide rollers 17 for unfolding the diaphragm 21 after spraying are provided on both sides of the oven 13. The oven 13 is provided with a roller coating baking channel 14 and a spray coating baking channel 15. The roller coating baking channel 14 is located above the spray coating baking channel 15, the inner guide roller 16 is arranged in the roller coating baking channel 14, and the outer guide rollers 17 are arranged on both sides of the spray coating baking channel 15.

[0035] It should be noted that the present invention can be used in the technical field of producing the diaphragm 21, and can also be used in the technical field of roll materials such as paper and silk cloth.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical practice of the present invention still falls within the scope of the technical solution of the present invention.

Claims

1. A diaphragm spraying production line, characterized in that: The invention comprises an unwinding mechanism, a coating mechanism, an oven and a winding mechanism, wherein the coating mechanism comprises a roller coating mechanism and a spraying mechanism for coating the slurry on the same side of the diaphragm, the unwinding mechanism and the winding mechanism are arranged on the same side of the oven, the roller coating mechanism and the spraying mechanism are arranged on both sides of the oven respectively, the roller coating mechanism is arranged between the unwinding mechanism and the oven, the spraying mechanism comprises a spraying device and a spraying guide roller for unfolding the diaphragm, the spraying guide roller comprises an upper guide roller and a lower guide roller arranged up and down, a receiving trough for recovering the mist slurry is arranged below the spraying device, when working, the diaphragm is released from the unwinding mechanism and passes through the roller coating mechanism, the oven, the upper guide roller surface in sequence Toward one side of the spraying device, the lower guide roller faces the side of the spraying device and the oven to reach the winding mechanism, so that the mist slurry is driven downward by the movement of the diaphragm to avoid the condensation of the mist slurry and dripping onto the surface of the diaphragm, thereby avoiding water drop-shaped defects on the diaphragm. The receiving trough can recover the mist slurry to avoid the free dissipation of the mist slurry. The diaphragm between the upper guide roller and the lower guide roller is inclined from top to bottom away from the spraying device, so that the mist slurry is sprayed onto the surface of the diaphragm at an inclined angle. The mist slurry not attached to the diaphragm is subjected to the downward oblique reaction force of the diaphragm, so that the mist slurry has a tendency to move downward. The receiving trough has an upward opening, and the lower guide roller is located above the opening of the receiving trough.

2. A diaphragm spraying production line according to claim 1, characterized in that: A traction mechanism is provided between the unwinding mechanism and the roller coating mechanism.

3. A diaphragm spraying production line according to claim 1, characterized in that: A winding guide roller group for guiding the diaphragm is arranged between the winding mechanism and the oven.

4. A diaphragm spraying production line according to claim 1, characterized in that: The oven is provided with an inner guide roller for unfolding the membrane after roller coating, and both sides of the oven are provided with outer guide rollers for unfolding the membrane after spray coating.

5. A diaphragm spraying production line according to claim 4, characterized in that: A roller coating baking channel and a spray coating baking channel are arranged in the oven, the roller coating baking channel is located above the spray coating baking channel, the inner guide roller is arranged in the roller coating baking channel, and the outer guide roller is arranged on both sides of the spray coating baking channel.

Citation Information

Patent Citations

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