A vibrating oil piercing machine
Through the vibrating oil pricking machine in the citrus fruit processing equipment, the design of wavy pricking plates and liquid collection plates combined with vibration and spray rinsing, the problems of low processing efficiency and peel damage of different sizes are solved, and the problem of fruit processing efficiency and peel damage is achieved. Efficient skin oil extraction effect.
Patent Information
- Application Number
- CN202010558016.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-18
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2040-06-18
AI Technical Summary
When processing fruits of different sizes, the roller shaft structure is complex and the processing efficiency is low, making it difficult to achieve a reasonable roller shaft running direction, resulting in poor peel damage and extrusion effect.
Vibrating oil spike machine is adopted, by setting wavy spike plates and liquid collecting plates on the upper vibrating plates, and using a vibrating motor to drive the fruit to vibrate, travel and roll in the channel, achieving omnidirectional impact effect, and is equipped with spraying The rinse device is used to assist in the extraction of skin oil.
It effectively reduces peel damage, improves processing efficiency, adapts to the treatment of fruits of different sizes, and ensures uniform extraction of peel oil.
Smart Images

Figure CN111676090B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to fruit and vegetable processing equipment, in particular to special equipment for extracting peel oil from fresh citrus fruits. Background Art
[0002] Fresh citrus fruits, such as mandarin oranges, oranges, tangerines, kumquats, tangerines, tangerines, oranges, mandarins, lemons or grapefruits, need to be subjected to peel oil grinding treatment in order to enhance the taste of the juice during deep processing. The purpose is to reduce the oil in the peel.
[0003] For example, the patent document "A navel orange oil grinding device, CN204589124U, 2015-8-26" published by the State Patent Office proposes an improved concept of changing the grinding to the pricking in order to overcome the defects of the prior art technology that "the peel and the abrasive produce friction, the peel is seriously damaged, the sand can only pierce the shallow layer of the peel, and the essential oil in the deep layer is not easy to flow out". Its technical scheme includes a box body, and the upper and lower, left and right sides of the box body are provided with a plurality of juxtaposed rollers, and the outer walls of the rollers have a plurality of evenly distributed burrs, and a feed channel is formed between the upper and lower, left and right rollers, one end of the box body is provided with a feed port, and the other end is a discharge port, and the feed port is provided with multiple water inlet nozzles, and the lower end of the box body is provided with an oil-water receiving box, and the oil-water receiving box is connected to the box body. There are two technical problems in the actual operation of this case. First, there are many rollers, and the process of setting the needle-punched structure on the roller surface is complicated, and it is not easy to clean during processing. At the same time, since there is only one channel, the processing efficiency is not high. Second, the multi-roller structure makes it difficult to achieve a reasonable design of the roller running direction during operation, which easily leads to motion interference. Third, in the tail discharge part, although an elastic extrusion and contraction device is used, the extrusion effect is not good due to the different sizes of materials.
[0004] In addition, "Oil-grinding method for reducing peel oil in citrus juice and juice obtained therefrom, CN109480130A, 2019-3-19" proposed an improved scheme for secondary oil grinding. The specific technical scheme of secondary oil grinding is: adding 8 to 10 parallel pricking rollers between the spiral needle oil grinder and the brush fruit washing machine to perform secondary oil grinding on the fresh citrus fruits after oil grinding in the spiral needle oil grinder to reduce the peel oil in citrus juice. Different from the aforementioned prior art, 8-10 rollers are added, but the technical measures of pricking rollers are still used, and the following technical problems still exist: when the material size is consistent, the reasonable configuration of the pricking roller movement on both sides can achieve the purpose of the invention, but once the fruit sizes are different, large fruits will be over-thorned and small fruits will be under-thorned. Summary of the invention
[0005] In view of the above technical problems, the present invention provides a vibrating oil-piercing machine which can adapt to fruits of different sizes, fully utilize the gravity of the fruit, realize passive impact piercing needles during vibration, and avoid excessive squeezing that causes damage to the fruit peel.
[0006] The technical solution of the present invention is: it includes a lower base, on which an upper vibration plate is connected through at least four elastic supporting components, and a vibration motor is arranged on the upper vibration plate; a thorn plate with thorn holes is arranged inside the upper vibration plate; and a liquid collecting plate is arranged at the lower part of the upper vibration plate.
[0007] The thorn plate is wavy in shape, and the wavy thorn plate forms a plurality of V-shaped grooves in the axial direction.
[0008] The vibration motor is arranged above the upper vibration plate, and the axis direction of the vibration motor forms an angle of 135-165° with the outlet direction of the channel;
[0009] Or the vibration motor is arranged below the upper vibration plate, and the axis direction of the vibration motor forms an angle of 15-45° with the outlet direction of the channel.
[0010] When the vibration motor is arranged below the upper vibration plate, the bottom surface of the upper vibration plate is inclined to form an upper liquid collecting plate at the outlet of the channel; the upper liquid collecting plate is connected to the liquid collecting plate through a pipe, and the liquid collecting plate is arranged at the middle height position of the lower base.
[0011] When the vibration motor is arranged above the upper vibration plate, the bottom of the upper vibration plate is open, and a liquid collecting tray is provided below the open bottom of the upper vibration plate; the liquid collecting tray is arranged at the top height position of the lower base.
[0012] The elastic support components are symmetrically arranged on both sides of the upper vibration plate, and the arranged support points meet the requirements for the linear vibration support setting.
[0013] A hollow supporting plate is also provided at the lower part of the thorn plate, and the upper surface of the supporting plate is adapted to the shape of the lower surface of the thorn plate and fits closely.
[0014] A spray flushing device is also provided, and the spray ports of the spray flushing device are evenly distributed above the upper vibration plate.
[0015] The present invention sets a floating upper vibration plate on a fixed lower base, and sets a multi-groove thorn plate in the upper vibration plate. When citrus fruits of different sizes are arranged in the grooves, the vibration motor drives the upper vibration plate to vibrate. Due to the position scheme of the floating flexible connection point of the upper vibration plate, the fruit is driven to vibrate, move, and roll at the same time. This enables the fruit to achieve an impact effect of omnidirectional (surface) contact with the thorn plate in the groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional schematic diagram of the present invention,
[0017] Figure 2 It is a structural schematic diagram of the present invention,
[0018] Figure 3 yes Figure 2 Medium AA-view,
[0019] Figure 4 is a schematic structural diagram of another embodiment of the present invention,
[0020] Figure 5 This is a partial enlarged view of the thorn plate in the present invention.
[0021] Figure 6 This is a schematic diagram of the installation structure of the thorn plate in the present invention.
[0022] Figure 7 It is a structural schematic diagram of the thorn plate bottom plate of the present invention;
[0023] In the figure, 1 is a lower base, 2 is an elastic support, 3 is an upper vibration plate, 31 is an upper liquid collecting plate, 311 is a pipe, 4 is a spray device, 5 is a vibration motor, 51 is a vibration motor bracket, 6 is a thorn plate, 61 is a puncture hole, 7 is a liquid collecting plate, 8 is a material, 9 is a support plate, and 91 is a through hole;
[0024] Figure 3 , 4 The hollow arrow indicates the direction of material movement. DETAILED DESCRIPTION
[0025] The present invention Figure 1-7 As shown: it includes a lower base 1, on which an upper vibration plate 3 is connected through at least four elastic support parts 2, and a vibration motor 5 is arranged on the upper vibration plate 3; a thorn plate 6 with thorn holes 61 is arranged inside the upper vibration plate 3; and a liquid collecting plate 7 is arranged at the lower part of the upper vibration plate 3.
[0026] The aforementioned elastic support 2 can adopt various forms of components, such as leaf springs, coil springs, torsion bar springs, gas springs, rubber springs, and the hinged elastic components shown in the specification of this case.
[0027] The thorn plate 6 is wavy, and the wavy thorn plate 6 forms a plurality of V-shaped grooves in the axial direction for accommodating orange fruits therein.
[0028] There are two ways to connect the vibration motor 5:
[0029] First, the vibration motor bracket 51 is arranged above the upper vibration plate 3, and the axis direction of the vibration motor 5 forms an angle of 135-165° with the outlet direction of the groove ( Figure 3When the vibration motor 5 is arranged above the upper vibration plate 3, the bottom of the upper vibration plate 3 is open, and a liquid collecting plate 7 is arranged below the open bottom of the upper vibration plate 3; the liquid collecting plate 7 is arranged at the top height position of the lower base 1. This form has a higher vibration efficiency due to the high center of gravity of the vibration device.
[0030] Secondly, the vibration motor bracket 51 is arranged below the upper vibration plate 3, and the axis direction of the vibration motor 5 forms an angle of 15-45° with the outlet direction of the groove ( Figure 4 This form is more conducive to spraying.
[0031] When the vibration motor 5 is arranged below the upper vibration plate 3, the bottom surface of the upper vibration plate 3 is inclined to form an upper liquid collecting plate 31 at the outlet of the channel; the upper liquid collecting plate 31 is connected to the liquid collecting plate 7 through the tube 311, and the liquid collecting plate 7 is arranged at the middle height position of the lower base 1.
[0032] The elastic support 2 devices are symmetrically arranged on both sides of the upper vibration plate, and the support points set meet the requirements for the setting of linear vibration support;
[0033] A pair of elastic support members are arranged at one end of the inlet direction of the upper vibration plate channel;
[0034] Another pair of elastic support components is arranged in the middle position of the upper vibration plate, corresponding to the tail of the vibration motor mounting seat.
[0035] A hollow support plate 9 is also provided at the lower part of the thorn plate 6, and the upper surface of the support plate 9 is adapted to the shape of the lower surface of the thorn plate 6 and fits closely.
[0036] A spraying and flushing device is also provided, and the spraying ports of the spraying and flushing device 4 are evenly distributed above the upper vibration plate 3. After the vibration oil grinding action is completed, the spraying is turned on to spray and flush the peel oil adhering to the surface of the citrus fresh fruit and the surface of the vibration plate to the liquid collection plate.
[0037] The working principle of the present invention is as follows: orange fruits (fruits of different sizes can be processed) are placed in a V-shaped groove, and the vibration motor is started. Due to the factors of the installation position of the vibration motor (the installation of the vibration motor needs to deviate from the longitudinal center of the upper tray, and the deviation direction is in the opposite direction of the travel), the vibration index of the head end and the tail end will form a slight difference, resulting in the fruit as a whole having a tendency to travel toward the tail end (in the specific processing, it can be set to travel processing, or the tail end can be closed, all fruits are constrained in the upper tray, and only vibration processing is performed). In addition, during the process of traveling, the fruit will form a flipping effect. In order to further improve the omnidirectionality of the flipping of the fruit, we also consider processing the height difference of the upturned thorn tips on the thorn plate 6, that is, the height of the thorn tips on one side of the V-shaped groove is slightly greater than the height of the thorn tips on the other side. In this way, all the fruits in the upper vibration plate "flexibly" supported on the lower base will perform flipping jumping under the action of the vibration motor. During the jumping process, the skin of the fruit is evenly pierced under the action of the thorn tips, and the oil in the skin seeps out.
[0038] The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solution disclosed in the present invention, technicians in this field can make some substitutions and deformations to some technical features therein according to the disclosed technical content without creative labor, and these substitutions and deformations are all within the protection scope of the present invention.
Claims
1. A vibrating oil piercing machine, comprising a lower base, characterized in that: An upper vibration plate is connected to the lower base through at least four elastic support components, and a vibration motor is arranged on the upper vibration plate; a thorn plate with thorn holes is arranged inside the upper vibration plate; and a liquid collecting plate is arranged at the lower part of the upper vibration plate; The thorn plate is wavy, and the wavy thorn plate forms a plurality of V-shaped grooves in the axial direction; the height of the thorn tip on one side of the V-shaped groove is slightly greater than the height of the thorn tip on the other side; The vibration motor is arranged above the upper vibration plate, and the axis direction of the vibration motor forms an angle of 135-165° with the outlet direction of the channel; Or the vibration motor is arranged below the upper vibration plate, and the axis direction of the vibration motor forms an angle of 15-45° with the outlet direction of the channel; The elastic support components are symmetrically arranged on both sides of the upper vibration plate, and the arranged support points meet the requirements for the linear vibration support setting; A pair of elastic support members are arranged at one end of the inlet direction of the upper vibration plate channel; Another pair of elastic support components is arranged in the middle position of the upper vibration plate, corresponding to the tail of the vibration motor mounting seat.
2. A vibrating oil piercing machine according to claim 1, characterized in that: When the vibration motor is arranged below the upper vibration plate, the bottom surface of the upper vibration plate is inclined to form an upper liquid collecting plate at the outlet of the channel; the upper liquid collecting plate is connected to the liquid collecting plate through a pipe, and the liquid collecting plate is arranged at the middle height position of the lower base.
3. A vibrating oil piercing machine according to claim 1, characterized in that: When the vibration motor is arranged above the upper vibration plate, the bottom of the upper vibration plate is open, and a liquid collecting tray is provided below the open bottom of the upper vibration plate; the liquid collecting tray is arranged at the top height position of the lower base.
4. A vibrating oil piercing machine according to claim 1, characterized in that: A hollow supporting plate is also provided at the lower part of the thorn plate, and the upper surface of the supporting plate is adapted to the shape of the lower surface of the thorn plate and fits closely.
5. A vibrating oil piercing machine according to claim 1, characterized in that: A spray flushing device is also provided, and the spray ports of the spray flushing device are evenly distributed above the upper vibration plate.
