A finite element analysis method for leaf springs of electric drive axle systems of new energy vehicles

By adopting a simplified rectangular cross-section beam unit model in the electric drive axle system of new energy vehicles, the problem of inefficient calculation efficiency caused by complex contact and large deformation in the traditional leaf spring modeling method is solved, and the strength and durability analysis efficiency of the electric drive axle system is improved.

CN113868786BActive Publication Date: 2025-03-18JIANGLING MOTORS
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Patent Information

Application Number
CN202111038533.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-09-06
Publication Date
2025-03-18
Estimated Expiration
2041-09-06

AI Technical Summary

Technical Problem

When analyzing the electric drive axle system of new energy vehicles, the traditional leaf spring finite element modeling method does not take into account the large deformation of the steel leaf spring and the complex contact between the sheets, resulting in low convergence efficiency of the leaf spring and low calculation efficiency of the strength and durability of the electric drive axle system.

Method used

A simplified modeling method based on computer-aided engineering (CAE) technology and finite element method is adopted to obtain the basic parameters of the leaf spring to establish a model of simplified rectangular cross-section beam unit, including the hard point of the front roll ear, the hard point of the rear hanging ear, and the center point of the connecting area between the two and the bridge, and an equivalent beam unit is established between the projection point and the hard point to verify the stiffness comparison of the model.

Benefits of technology

The convergence efficiency of the leaf spring and the strength and durability calculation efficiency of the electric drive axle system are improved, and the calculation efficiency of inefficient caused by complex contact and large deformation in traditional methods is solved.

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Abstract

The present invention relates to a finite element analysis method for a leaf spring of an electric drive axle system of a new energy vehicle. It belongs to the technical field of finite element modeling of leaf springs in electric drive axle systems of new energy vehicles. The method comprises the following steps: Step 1. Based on the leaf spring design drawings, the basic parameters of the leaf spring are obtained; Step 2. Using pre-processing software, a 3D digital model of a free clamping leaf spring is imported to establish a simplified model of a simplified rectangular cross-section beam unit of the leaf spring; Step 3. The simplified beam unit model of the leaf spring established in Step 2 is verified to perform strength and durability analysis of the electric drive axle system. The present invention solves the problem that the traditional leaf spring modeling method has low efficiency in calculating the strength and durability of the electric drive axle system in actual working process.
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