Methods and machines for producing optical components by additive manufacturing

By using a combination of different light penetration depths and curing energies in additive manufacturing, the problems of printing accuracy and optical uniformity of ophthalmic lenses have been solved, enabling the manufacture of optical components with high-precision geometry and uniform optical volume.

CN116802044BActive Publication Date: 2026-06-30ESSILOR INTERNATIONAL(COMPAGNIE GENERALE D OPTIQUE)

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ESSILOR INTERNATIONAL(COMPAGNIE GENERALE D OPTIQUE)
Filing Date
2021-12-21
Publication Date
2026-06-30

AI Technical Summary

Technical Problem

Existing additive manufacturing technologies struggle to achieve both high printing accuracy and uniform optical volume when manufacturing ophthalmic lenses, leading to diffraction defects and geometric inaccuracies.

Method used

By employing a combination of different light penetration depth values ​​and curing surface energy, different regions of the optical element are cured layer by layer within the curable material using first and second light penetration depth values ​​Dp1 and Dp2, and corresponding curing surface energies E1 and E2, ensuring that the material state differences between the skin and the core are minimized.

Benefits of technology

It achieves high-precision geometry and uniform optical volume of optical elements, reduces interlayer diffraction defects, and improves the performance of the lens.

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Abstract

This disclosure relates to a method and apparatus for producing optical elements from curable materials using additive manufacturing technology. According to this disclosure, the method includes: A- providing a curable material; B- curing the curable material within a slice outline (C1), the geometry of which is determined based on the geometry of the optical element, the optical element comprising at least a first volume element (V1) and a second volume element (V2), the first volume element (V1) being formed by irradiating the curable material with at least a first curing surface energy (E1) having a first light penetration depth value (Dp1) within the curable material, and the second volume element (V2) being formed by irradiating the curable material with at least a second curing surface energy (E2) having a second light penetration depth value (Dp2) within the curable material, wherein the second light penetration depth value (Dp2) within the curable material is different from the first light penetration depth value (Dp1) within the curable material.
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