Thermal insulation components and thermostats

By using high-compression foamed porous structure filling in the vacuum plate gap, the problem of insufficient insulation caused by uneven edges of the vacuum plate is solved, and better airtightness and heat insulation effect are achieved.

CN116873390BActive Publication Date: 2025-01-17THERO NEW MATERIAL TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310689741.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-12
Publication Date
2025-01-17
Estimated Expiration
2043-06-12

AI Technical Summary

Technical Problem

In the prior art, vacuum plates cannot be spliced ​​directly due to uneven edges, resulting in poor thermal insulation effect and requires composite foaming to achieve good airtightness.

Method used

The vacuum plate gap is filled with foamed porous structure, and the high compression rate is achieved under the action of external forces, ensuring that the insulation components can effectively connect the vacuum plate when uneven and prevent gas from flowing.

Benefits of technology

The thermal insulation effect of effectively filling the gap even in uneven conditions is achieved, avoiding air convection, and improving the thermal insulation performance of the constant temperature box.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116873390B_ABST
    Figure CN116873390B_ABST
Patent Text Reader

Abstract

The present application provides a heat insulation component and a thermostatic box, the heat insulation component includes: a first vacuum plate, the first vacuum plate extends along a first direction; a second vacuum plate, the second vacuum plate extends along a second direction; and a foamed porous structure, the opposite sides of the foamed porous structure are respectively in close contact with the first vacuum plate and the second vacuum plate to fill the gap between the first vacuum plate and the second vacuum plate to prevent gas from flowing in the gap; the foamed porous structure is in a compressed state when subjected to external force, and its compression rate is at least 80%; wherein the foamed porous structure is selected from one or more of foamed POM, foamed polyetherimide, foamed polyphenylene sulfide, foamed polyarylethernitrile, foamed PPO, foamed PPS, foamed PEEK, foamed CPE, and slow-rebound foamed polyurethane. The present application aims to solve the technical deficiency that the vacuum plate in the prior art cannot be spliced ​​due to uneven edges.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of cold chain boxes, and in particular to a thermal insulation component and a constant temperature box. Background Art

[0002] With the development of logistics technology, cold chain logistics is becoming more and more widely used. During cold chain transportation, cold chain boxes need to have the function of maintaining a stable temperature to prevent damage to items in the box. For this reason, constant temperature boxes came into being. Vacuum panels are gradually used in constant temperature boxes due to their excellent thermal insulation effect. However, traditional vacuum panels cannot be spliced ​​due to uneven edges, and usually need to be composite foamed before they can be used. Summary of the invention

[0003] The present application provides a heat insulation assembly and a constant temperature box, aiming to solve the technical problem in the prior art that vacuum panels cannot be spliced ​​due to uneven edges.

[0004] In one aspect, the present application provides a thermal insulation assembly, comprising:

[0005] a first vacuum plate extending along a first direction;

[0006] a second vacuum plate extending in a second direction; and

[0007] A foamed porous structure, wherein the opposite sides of the foamed porous structure are respectively in close contact with the first vacuum plate and the second vacuum plate to fill the gap between the first vacuum plate and the second vacuum plate to prevent gas from flowing in the gap; the foamed porous structure is in a compressed state when subjected to external force, and its compression rate is at least 80%; wherein the foamed porous structure is selected from one or more of foamed POM, foamed polyetherimide, foamed polyphenylene sulfide, foamed polyarylether nitrile, foamed PPO, foamed PPS, foamed PEEK, foamed CPE, and slow-rebound foamed polyurethane.

[0008] Optionally, when the foamed porous structure is in a compressed state, the thickness of the foamed porous structure is between 2 mm and 3 mm; when the foamed porous structure is in an initial state, the thickness of the foamed porous structure is between 8 mm and 12 mm.

[0009] Optionally, the foamed porous structure is adhered to the first vacuum plate and the second vacuum plate at two opposite sides in the thickness direction thereof.

[0010] Optionally, the first vacuum plate has a surface in its thickness direction, and the foamed porous structure is arranged on the surface; the thickness direction is arranged perpendicular to the first direction.

[0011] Optionally, the second direction is a normal to the surface.

[0012] Optionally, the foamed porous structure is arranged at the edge of the surface.

[0013] Optionally, the width of the foamed porous structure when in a compressed state is greater than the thickness of the second vacuum panel.

[0014] Optionally, the second vacuum plate has a peripheral side surface, and the peripheral side surface is a side surface of the second vacuum plate in the second direction; the foamed porous structure is arranged on the peripheral side surface.

[0015] The present application also proposes a constant temperature box, comprising: a box body, the box body having an embedding groove; and a heat insulation component as described above, the heat insulation component is arranged in the embedding groove so that the foamed porous structure is in a compressed state.

[0016] Optionally, the embedding groove includes a first embedding groove and a second embedding groove that are connected; the first vacuum plate is arranged in the first embedding groove, and the second vacuum plate is arranged in the second embedding groove; the length of the first embedding groove in the first direction is less than the sum of the length of the first vacuum plate in the first direction, the thickness of the second vacuum plate in the first direction and the original thickness of the foamed porous structure; or the length of the second embedding groove in the second direction is less than the sum of the thickness of the first vacuum plate in the second direction, the length of the first vacuum plate in the second direction and the original thickness of the foamed porous structure.

[0017] In the embodiment of the present application, the first vacuum plate and the second vacuum plate are connected by a foamed porous structure in a compressed state, so that even if there are unevenness, the connection gap between the two can be filled with the foamed porous structure, thereby avoiding air convection in the gap between the two, thereby improving the thermal insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a partial structural schematic diagram of a heat insulation assembly provided in an embodiment of the present application;

[0020] Figure 2 This is a schematic diagram of a layout structure of a foamed porous structure in an embodiment of the present application;

[0021] Figure 3is another schematic diagram of the layout structure of the foamed porous structure in the embodiment of the present application;

[0022] Figure 4 is a structural schematic diagram of a constant temperature box provided in an embodiment of the present application;

[0023] Figure 5 It is another structural schematic diagram of the constant temperature box provided in the embodiment of the present application.

[0024] Reference numerals list

[0025] 10 Thermal insulation components 110 surface 100 First vacuum plate 210 Side 200 Second vacuum plate 20 Cabinet 300 Foamed porous structure DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0028] In this application, the word "exemplary" is used to mean "serving as an example, illustration, or illustration." Any embodiment described in this application as "exemplary" is not necessarily to be construed as being preferred or advantageous over other embodiments. The following description is given to enable any person skilled in the art to implement and use the invention. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the invention can be implemented without using these specific details. In other instances, well-known structures and processes are not elaborated in detail to avoid obscuring the description of the invention with unnecessary details. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in this application.

[0029] In the prior art, vacuum VIP panels with glass fiber core materials cannot be directly spliced ​​due to uneven edges, and generally require composite foaming to achieve good air tightness. To this end, the present application proposes a heat insulation component to solve the technical problem that vacuum panels in the prior art cannot be directly spliced ​​due to uneven edges.

[0030] like Figure 1 As shown, the embodiment of the present application provides a thermal insulation assembly 10, comprising:

[0031] A first vacuum plate 100, wherein the first vacuum plate 100 extends along a first direction;

[0032] A second vacuum plate 200 extending along a second direction; and

[0033] The foamed porous structure 300 has two opposite sides that are in close contact with the first vacuum plate 100 and the second vacuum plate 200 respectively; the foamed porous structure 300 fills the gap between the first vacuum plate 100 and the second vacuum plate 200 to prevent gas from flowing in the gap between the two; the foamed porous structure 300 is in a compressed state when subjected to an external force, and its compression rate is at least 80%.

[0034] In the technical solution of the present application, the foamed porous structure 300 can be a composite of one or more of foamed POM, foamed polyetherimide (PEI), foamed polyphenylene sulfide (PPS), foamed polyarylether nitrile (PEN), foamed PPO, foamed PPS, foamed PEEK, foamed CPE, and slow-rebound foamed polyurethane. The foamed porous structure 300 has good air tightness. Although it is a porous material, the pores are not connected, which can block the convection of the space to achieve a good thermal insulation effect.

[0035] In the embodiment of the present application, the first vacuum plate 100 and the second vacuum plate 200 are connected by a foamed porous structure 300 in a compressed state, so that even if there is unevenness, the connection gap between the two can be filled with the foamed porous structure 300 with good air tightness and high compression rate, and the foamed porous structure 300 has good air tightness after compression, thereby preventing air from forming air convection in the gap between the two, thereby improving the thermal insulation effect.

[0036] It should be noted that the angle between the first direction and the second direction is arbitrary. For example, the first direction and the second direction are parallel, and the foamed porous structure 300 is filled between the ends of the first vacuum plate and the second vacuum plate. For another example, the first direction and the second direction are non-parallel, and the surface of the first vacuum plate and the end of the second vacuum plate are filled with the foamed porous structure 300. That is: in the embodiment, the first vacuum plate and the second vacuum plate are placed at any angle, and the gap between the two can be filled by the foamed porous structure 300 to increase the application range and scenarios of vacuum plate insulation.

[0037] As an optional implementation of the above embodiment, when the foamed porous structure 300 is in a compressed state, the thickness of the foamed porous structure 300 is between 2 mm and 3 mm; when the foamed porous structure 300 is in an initial state, the thickness of the foamed porous structure 300 is between 8 mm and 12 mm. In this embodiment, the foamed porous structure 300 has a good compression rate, and its compression rate can be as high as 80% or more. The thickness of the foamed porous structure 300 after compression can be 2 mm, 2.5 mm or 3 mm. The thickness of the foamed porous structure 300 when it is not compressed and in the original state is 8 mm, 9 mm, 10 mm, 11 mm or 12 mm. In general, the thickness of the foamed porous structure 300 after compression is 2.5 mm, and the thickness of the foamed porous structure 300 when it is not compressed and in the original state is 10 mm.

[0038] As an optional implementation of the above embodiment, the foamed porous structure 300 is respectively attached to the first vacuum plate 100 and the second vacuum plate 200 at two opposite sides in the thickness direction. In the embodiment of the present application, the foamed porous structure 300 is provided with adhesive so that it can be attached to the first vacuum plate 100 and the second vacuum plate 200.

[0039] As an optional implementation of the above embodiment, Figure 1 and Figure 2As shown, the first vacuum panel 100 has a surface 110 in the thickness direction, and the foamed porous structure 300 is arranged on the surface 110; the thickness direction is arranged perpendicular to the first direction. In an embodiment, the foamed porous structure 300 is arranged on the surface 110 of the first vacuum panel 100, and then the second vacuum panel 200 is pasted on the foamed porous structure 300.

[0040] As an optional implementation of the above embodiment, the second direction is the normal direction of the surface 110. That is, in the embodiment, the first vacuum plate 100 and the second vacuum plate 200 are vertically arranged.

[0041] As an optional implementation of the above embodiment, the foamed porous structure 300 is arranged at the edge of the surface 110. The foamed porous structure 300 is arranged around the first vacuum panel 100. When applied to the box body 20, the second vacuum panel 200 also needs to be enclosed to form a cavity. For this reason, in the embodiment, the foamed porous structure 300 is arranged at the edge of the surface 110 and around the first vacuum panel 100, so that the second vacuum panels 200 around can be spliced ​​with the first vacuum panel 100, so as to improve the stability and heat dissipation effect of the thermal insulation assembly 10.

[0042] As an optional implementation of the above embodiment, the width of the foamed porous structure 300 when in a compressed state is greater than the thickness of the second vacuum panel 200. Generally, the width of the foamed porous structure 300 is substantially consistent with the thickness of the second vacuum panel 200 when in a normal state. The foamed porous structure 300 is deformed when under pressure and its width is greater than the thickness of the second vacuum panel 200, so as to improve the heat insulation effect.

[0043] As an optional implementation of the above embodiment, Figure 1 and Figure 3 As shown, the second vacuum panel 200 has a peripheral side surface 210, and the peripheral side surface 210 is the side surface of the second vacuum panel 200 in the second direction; the foamed porous structure 300 is arranged on the peripheral side surface 210. When applied to the box body 20, the second vacuum panel 200 also needs to be enclosed to form a cavity. For this reason, in the embodiment, the foamed porous structure 300 is arranged on the peripheral side surface 210, so that the second vacuum panel 200 can be spliced ​​with the first vacuum panel 100 and can also be spliced ​​with other second vacuum panels 200, so as to improve the stability and heat dissipation effect of the thermal insulation assembly 10.

[0044] Combination Figure 4 and Figure 5As shown, the present application also proposes a thermostatic box, including a box body 20 and a heat insulation component 10. The heat insulation component 10 adopts part of the technical solutions or all of the technical solutions in the aforementioned embodiments, so that the thermostatic box has a good heat insulation effect. The box body 20 has an embedding groove; the heat insulation component 10 is arranged in the embedding groove so that the foamed porous structure 300 is in a compressed state. In an embodiment, the box body 20 includes an inner box and an outer box. The inner box and the outer box are spaced apart to define an embedding groove, and the heat insulation component 10 is arranged in the embedding groove. And according to the size design, after the heat insulation component 10 is placed in the embedding groove, a certain pressure is applied to the porous foam structure and it is in a compressed state, so that air convection will not occur in the gap between the first vacuum plate 100 and the second vacuum plate 200, thereby improving the heat insulation effect.

[0045] As an optional implementation of the above embodiment, the embedding groove includes a first embedding groove and a second embedding groove that are connected; the first vacuum panel 100 is arranged in the first embedding groove, and the second vacuum panel 200 is arranged in the second embedding groove. The length of the first embedding groove in the first direction is less than the sum of the length of the first vacuum panel 100 in the first direction, the thickness of the second vacuum panel 200 in the first direction, and the original thickness of the foamed porous structure 300; or the length of the second embedding groove in the second direction is less than the sum of the thickness of the first vacuum panel 100 in the second direction, the length of the first vacuum panel 100 in the second direction, and the original thickness of the foamed porous structure 300. In this way, after the heat insulation component 10 is arranged in the embedding groove, the porous foam structure is compressed due to the relative relationship of the sizes.

[0046] The above is a detailed introduction to an insulation component and a constant temperature box provided in the embodiments of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for technical personnel in this field, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scopes. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A thermal insulation component, characterized in that: include: a first vacuum plate extending along a first direction; a second vacuum plate, the second vacuum plate extending along a second direction; as well as A foamed porous structure, wherein two opposite sides of the foamed porous structure are respectively in close contact with the first vacuum plate and the second vacuum plate to fill the gap between the first vacuum plate and the second vacuum plate to prevent gas from flowing in the gap; the foamed porous structure is in a compressed state when subjected to an external force, and its compression rate is at least 80%; wherein the foamed porous structure is selected from one or more of foamed POM, foamed polyetherimide, foamed polyphenylene sulfide, foamed polyarylether nitrile, foamed PPO, foamed PPS, foamed PEEK, foamed CPE, and slow-rebound foamed polyurethane; The first vacuum plate has a surface in its thickness direction, and the thickness direction is arranged perpendicular to the first direction; the foamed porous structure is arranged on the surface of the first vacuum plate, and then the second vacuum plate is attached to the foamed porous structure; Wherein, when the foamed porous structure is in a compressed state, the thickness of the foamed porous structure is between 2 mm and 3 mm; when the foamed porous structure is in an initial state, the thickness of the foamed porous structure is between 8 mm and 12 mm; the foamed porous structure is respectively adhered to the first vacuum plate and the second vacuum plate on two opposite sides in its thickness direction.

2. The thermal insulation assembly according to claim 1, characterized in that The second direction is a normal direction of the surface.

3. The thermal insulation assembly according to claim 1, characterized in that The foamed porous structure is arranged at the edge of the surface.

4. The thermal insulation assembly according to claim 1 or 2, characterized in that: The width of the foamed porous structure when in a compressed state is greater than the thickness of the second vacuum panel.

5. The thermal insulation assembly according to claim 1, wherein: The second vacuum plate has a peripheral side surface, and the peripheral side surface is a side surface of the second vacuum plate in the second direction; The foamed porous structure is arranged on the peripheral side surface.

6. A thermostatic box, characterized in that: include: A box body, wherein the box body has an embedding groove; as well as The thermal insulation component according to any one of claims 1 to 5 is arranged in the embedding groove, and the foamed porous structure is in a compressed state.

7. The thermostat according to claim 6, characterized in that: The embedding groove comprises a first embedding groove and a second embedding groove which are in communication; the first vacuum plate is arranged in the first embedding groove, and the second vacuum plate is arranged in the second embedding groove; The length of the first embedding groove in the first direction is less than the sum of the length of the first vacuum plate in the first direction, the thickness of the second vacuum plate in the first direction, and the original thickness of the foamed porous structure; Or the length of the second embedding groove in the second direction is less than the sum of the thickness of the first vacuum plate in the second direction, the length of the first vacuum plate in the second direction and the original thickness of the foamed porous structure.

Citation Information

Patent Citations

  • Method for mfg. of heat insulation frame and vacuum heat insulating board

    CN1132346A

  • Thermally Insulated VIP Sandwich Shipper and Method of Making Same

    US20140353317A1