A separator welding apparatus
By integrating robotic and cooling components, the separator welding process is highly automated, solving the problem of waiting for cooling after welding, improving work efficiency and space utilization, and enabling automatic detection and collection of defective products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA JILIANG UNIV
- Filing Date
- 2023-02-06
- Publication Date
- 2026-06-16
AI Technical Summary
Existing separator welding equipment generates a lot of heat during the welding process, which requires waiting for the separator to cool down, thus reducing its working efficiency.
Robotic components are used to move the product grippers between workstations, enabling continuous feeding, welding, and polishing operations. The translational motion of the polishing fixture is used for positioning and clamping, and the design of the cooling components avoids waiting for the cooling process.
It improves the efficiency of separator welding, reduces wasted space, enhances space utilization, and enables the automatic output of unqualified products through the discharge inspection mechanism.
Smart Images

Figure CN117283298B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of refrigeration equipment manufacturing, and more specifically to a separator welding device. Background Technology
[0002] A vapor-liquid separator in a refrigeration system is a gas-liquid separation and oil return device, generally used in medium to large-scale refrigeration systems. It is installed between the evaporator and compressor to separate gaseous and liquid media, improving the system's operational quality and efficiency. The separator consists of a cylinder and end caps. After assembly, the connection between these two parts needs to be welded to form a circular weld. However, in existing welding equipment, the welding process generates a large amount of heat, requiring manual operation while waiting for the separator to cool down, thus reducing work efficiency. Summary of the Invention
[0003] To address the shortcomings of existing technologies, the present invention aims to provide a separator welding device that utilizes robotic components to transfer workpieces between workstations, eliminating the need for cooling and resulting in high work efficiency.
[0004] To achieve the above objectives, the present invention provides the following technical solution:
[0005] A separator welding device includes an operating table, a robot assembly, and a feeding assembly, a welding assembly, a polishing assembly, and a cooling assembly sequentially arranged around the robot assembly.
[0006] The robot assembly includes a product gripper, which includes a clamping part for gripping the cylindrical portion of the separator. The robot assembly drives the product gripper to move in the XY plane and in the Z-axis direction, so that the product gripper can sequentially pass through a feeding assembly, a welding assembly, a polishing assembly, and a cooling assembly.
[0007] The welding assembly includes a welding fixture, a welding spindle, and a collar mounted on the welding spindle. The welding fixture and the collar can be brought close together to press and fix the two ends of the separator. The welding spindle is used to drive the separator to rotate.
[0008] The polishing assembly includes a polishing fixture, a polishing spindle, and a positioning block disposed on the polishing spindle. The polishing fixture and the positioning block can be brought close to each other to squeeze and fix the two ends of the separator. The polishing spindle is used to drive the separator to rotate.
[0009] In this invention, preferably, the operating table is square in shape, and the feeding assembly, welding assembly, polishing assembly, and cooling assembly correspond one-to-one with the four sides of the operating table. The cooling assembly is partially mounted on the operating table.
[0010] The cooling assembly includes a feeding conveyor belt. The feeding conveyor belt's conveying direction is the same as the side direction of the operating table corresponding to the cooling assembly. The feeding conveyor belt includes two conveying sections, with a receiving gap formed between each conveying section to accommodate the passage of product grippers. A support portion for supporting the separator is formed on each conveying section.
[0011] The separation welding equipment is also equipped with a defect collection bin. The collection inlet of the defect collection bin and the cooling inlet of the cooling component are directly opposite each other. The upper edge of the defect collection bin is lower than the upper edge of the unloading conveyor belt. The cooling inlet of the cooling component is equipped with an unloading detection station and an unloading detection mechanism. The unloading detection mechanism includes an unloading detection component and a detection drive component. The detection drive component is lifted through the receiving gap and drives the separator located at the unloading detection station to rotate. The unloading detection component detects the weld beads of the separator when the separator rotates. When the unloading detection component detects a defect, the detection drive component lifts and transports the defective product to the defect collection bin. When the unloading detection component detects a qualified product, the detection drive component falls and disengages from the separator.
[0012] In this invention, preferably, the robot assembly includes a base, a first swing arm, and a second swing arm. The base is fixedly connected to the operating table. One end of the first swing arm is rotatably connected to the base, and the other end of the first swing arm is rotatably connected to one end of the second swing arm. The product gripper is rotatably connected to the other end of the second swing arm. The first swing arm is used to drive the second swing arm to rotate in the XY plane, and the second swing arm is used to drive the product gripper to rotate in the XY plane. The second swing arm is provided with a rotation drive component for driving the product gripper to rotate in the XY plane, and a lifting drive component for driving the product gripper to rise and fall along the Z-axis.
[0013] In this invention, preferably, the detection drive assembly includes a drive base and two parallel rotating shafts. Drive wheels are coaxially fixedly connected to the rotating shafts, and the drive wheels on the two rotating shafts can jointly support the side of the separator. The drive base is provided with a rotation drive component, which drives each of the drive wheels to rotate synchronously and in the same direction to drive the separator to rotate. The detection drive assembly also includes a translation drive component and a lifting drive component. The translation drive component is used to drive the drive base to move translatively between the non-conforming collection bin and the cooling assembly, and the lifting drive component is used to drive the drive base to rise or fall.
[0014] In this invention, preferably, both the welding fixture and the polishing fixture include an inner cylinder and an outer cylinder, the inner cylinder is sleeved inside the outer cylinder and rotatably connected to the outer cylinder, and a positioning surface adapted to the end of the separator is formed inside the inner cylinder.
[0015] In this invention, preferably, the operating table is provided with a welding cabinet door, a welding housing, and a welding sliding door. A welding cavity is formed between the welding housing and the welding cabinet door. The welding sliding door is slidably connected to the welding housing to open or close the welding cavity. The welding assembly includes a welding torch and a welding drive component. The welding torch drive component is disposed outside the welding cavity, and the welding torch is disposed inside the welding cavity. A welding connector is provided between the welding torch and the welding drive component. The welding housing is provided with a welding movable groove for the welding connector to move. A welding closing baffle is provided on the welding connector. The welding closing baffle slides relative to the welding housing and closes the welding movable groove.
[0016] In this invention, preferably, the operating table is provided with a polishing cabinet door, a polishing housing, and a polishing sliding door. A polishing cavity is formed between the polishing housing and the polishing cabinet door. The polishing sliding door is slidably connected to the polishing housing to open or close the polishing cavity. The polishing assembly includes a wire wheel and a polishing drive. The wire wheel is disposed inside the polishing cavity, and the polishing drive and the polishing spindle are disposed outside the polishing cavity. The polishing drive is used to drive the wire wheel to move horizontally. A polishing connector is coaxially driven between the polishing spindle and the wire wheel. A polishing movable groove is formed on the polishing housing for the polishing connector to move. A polishing closing baffle is provided on the polishing connector. The polishing closing baffle can slide relative to the polishing housing and close the polishing movable groove.
[0017] In this invention, preferably, the feeding assembly includes a feeding turntable, on which a feeding fixture is provided. The feeding fixture includes an end positioning member, an intermediate support member, and a side limiting member arranged sequentially. The end fixing member and the intermediate support member are fixedly connected to the feeding turntable. The end fixing member and the intermediate support member are each provided with a positioning groove. The end positioning member and the side limiting member can limit the displacement in the direction of the separator axis. The feeding turntable is provided with a plurality of adjustment holes distributed along the direction from the end positioning member to the side limiting member. The side limiting member can be connected to different adjustment holes to adjust the distance between the side limiting member and the end positioning member.
[0018] In this invention, preferably, the cooling assembly includes a cooling housing and a cooling mounting bracket. A plurality of cooling fans are mounted on the cooling mounting bracket. The cooling fans are located below the separator. A heat dissipation fan is provided on the upper surface of the cooling housing exposed outside the protective cover. A diversion fan is provided on each of the two side walls of the cooling housing near the cooling outlet. The diversion fan is used to guide air from the cooling inlet to the cooling outlet.
[0019] In this invention, preferably, the separator welding equipment further includes a protective cover and a control box, the control box being disposed below the operating table.
[0020] The beneficial effects of this invention are:
[0021] 1. This invention utilizes a robot component to grip the cylindrical part of the separator with a product gripper, thereby moving the separator at various workstations. This facilitates the continuous completion of feeding, welding, and polishing operations. The duration between each operation is controllable, eliminating the need to wait for cooling after each operation, resulting in high work efficiency. Furthermore, only one robot component is needed to transport the separator to different workstations. At the welding and polishing workstations, the translational motion of the polishing fixture is used to position and clamp the separator, eliminating the need for auxiliary conveying structures and resulting in a simple overall structure.
[0022] 2. The present invention utilizes the setting of the operating table to distribute the feeding component, welding component, polishing component and cooling component on the four sides of the operating table. The square arrangement can maximize the use of the floor space and reduce the waste of the device floor space. At the same time, the conveying direction of the cooling component is the same as the direction of the corresponding side of the operating table, so that the cooling component has a part that overlaps with the operating table. The bottom of the operating table is a cabinet that can be used to place the control box, etc., further improving the space utilization rate.
[0023] 3. The present invention utilizes the setting of the discharge detection mechanism, and the detection drive component can realize the rotation of the separator and the output of unqualified parts. It is set in the accommodating gap, without occupying additional operating table space. The setting of the unqualified collection bin will not interfere with the position of the robot component, making full use of the space on the operating table surface. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the external structure of this embodiment;
[0025] Figure 2 This is a schematic diagram of the internal structure of this embodiment;
[0026] Figure 3 This is a schematic diagram of the overall structure of the robot component in this embodiment;
[0027] Figure 4 This is a schematic diagram of the overall structure of the feeding component in this embodiment;
[0028] Figure 5 This is a schematic diagram of the overall structure of the welding assembly from a first-view perspective in this embodiment;
[0029] Figure 6 This is a schematic diagram of the overall structure of the welding assembly from a second perspective in this embodiment;
[0030] Figure 7 This is a schematic diagram of the overall structure of the polishing assembly from a first-view perspective in this embodiment;
[0031] Figure 8This is a schematic diagram of the overall structure of the polishing component in this embodiment from a second perspective;
[0032] Figure 9 This is a schematic diagram of the overall structure of the cooling component and the discharge detection mechanism in this embodiment;
[0033] Figure 10 This is a schematic diagram of the overall structure of the detection driving component in this embodiment.
[0034] Figure label:
[0035] 1. Operating table; 11. Protective cover; 12. Cabinet; 13. Welding housing; 14. Welding sliding door; 15. Polishing housing; 16. Polishing sliding door; 2. Robot components; 21. Base; 22. First swing arm; 23. Second swing arm; 231. Lifting drive component; 24. Product gripper; 421. Clamping part; 3. Loading assembly; 31. Loading turntable; 32. Loading fixture; 321. End positioning component; 322. Intermediate support component; 323. Side limiting component; 4. Welding assembly; 41. Welding spindle; 411. Collar; 42. Welding fixture; 421. Inner cylinder; 422. Outer cylinder; 43. Welding torch; 431. 432 Welding torch drive; 44 Welding connector; 5. Welding enclosed baffle; 6. Polishing assembly; 51. Polishing spindle; 511. Positioning block; 52. Polishing fixture; 53. Wire wheel; 531. Polishing drive; 54. Polishing enclosed baffle; 6. Cooling assembly; 61. Unloading conveyor belt; 611. Conveying section; 612. Support section; 613. Accommodation gap; 7. Non-conforming collection bin; 8. Discharge detection mechanism; 81. Discharge detection component; 82. Detection drive assembly; 821. Drive base; 822. Drive wheel; 823. Rotation drive; 824. Translation drive; 825. Lifting drive; 9. Separator. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is described as "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0039] Please also see Figures 1 to 10 This embodiment provides a separator 9 welding device, including an operating table 1, a protective cover 11, and a control box. The control box is located below the operating table 1, and the protective cover 11 is located on the operating table 1. It also includes a robot assembly 2 and, sequentially arranged around the robot assembly 2, a feeding assembly 3, a welding assembly 4, a polishing assembly 5, and a cooling assembly 6. Please refer to [link to relevant documentation]. Figure 2 In this embodiment, the operating table 1 is square in shape. The feeding assembly 3, welding assembly 4, polishing assembly 5, and cooling assembly 6 correspond one-to-one with the four sides of the operating table 1. The cooling assembly 6 is partially mounted on the operating table 1. The square shape of the operating table 1 is mainly due to the high space utilization of the square structure. Considering the number of processing steps, this arrangement ensures that the product gripper 24 has sufficient room to move and maintains the compactness of the overall structure of the device. In addition, considering that welding and polishing require relatively enclosed spaces and also need to be easy to maintain, the polishing assembly 5 and the welding assembly 4 each correspond to one side.
[0040] In this implementation plan, refer to Figure 3As shown, the feeding assembly 3 includes a feeding turntable 31, on which a feeding fixture 32 is provided. The feeding fixture 32 includes an end positioning member 321, an intermediate support member 322, and a side limiting member 323 arranged sequentially. The end fixing member and the intermediate support member 322 are fixedly connected to the feeding turntable 31. The end fixing member and the intermediate support member 322 are both provided with positioning grooves. The end positioning member 321 and the side limiting member 323 can limit the displacement of the separator 9 in the axial direction. The feeding turntable 31 is provided with a plurality of adjustment holes distributed along the direction from the end positioning member 321 to the side limiting member 323. The side limiting member 323 can be connected to different adjustment holes to adjust the distance between the side limiting member 323 and the end positioning member 321. This arrangement facilitates the adaptation to various separators 9 of different lengths. In this embodiment, the number of feeding fixtures 32 is set to two sets, and a feeding detection device is provided at the position corresponding to one of the feeding fixtures 32.
[0041] In this implementation plan, refer to Figure 4 As shown, the robot component 2 includes a product gripper 24, which includes a clamping part 421 for clamping the cylindrical part of the separator 9. The robot component 2 drives the product gripper 24 to move in the XY plane and in the Z axis direction so that the product gripper 24 can pass through the feeding component 3, the welding component 4, the polishing component 5, and the cooling component 6 in sequence. Robot component 2 includes a base 21, a first swing arm 22, and a second swing arm 23. The base 21 is fixedly connected to the operating table 1. One end of the first swing arm 22 is rotatably connected to the base 21, and the other end of the first swing arm 22 is rotatably connected to one end of the second swing arm 23. The product gripper 24 is rotatably connected to the other end of the second swing arm 23. The first swing arm 22 drives the second swing arm 23 to rotate in the XY plane, and the second swing arm 23 drives the product gripper 24 to rotate in the XY plane. The second swing arm 23 is equipped with a rotary drive component that drives the product gripper 24 to rotate in the XY plane, and a lifting drive component 231 that drives the product gripper 24 to rise and fall along the Z-axis. The combination of the first swing arm 22 and the second swing arm 23 enables the product gripper 24 to move flexibly on the operating table 1 and output linear motion. The linear motion is mainly used in the process of picking up and placing the separator 9 on other components. In this embodiment, two clamping parts 421 are provided to facilitate the continuous completion of the two steps of taking out the separator 9 after processing and putting it in before processing, thus saving operation time.
[0042] In this implementation plan, refer to Figure 5 and Figure 6As shown, the welding assembly 4 includes a welding fixture 42, a welding spindle 41, and a collar 411 mounted on the welding spindle 41. The welding fixture 42 and the collar 411 can approach each other to press and fix the two ends of the separator 9. The welding spindle 41 is used to drive the separator 9 to rotate. The operating table 1 is equipped with a welding cabinet door, a welding housing 13, and a welding sliding door 14. The welding cabinet door is part of the protective cover 11. The welding cabinet door is specifically located on the side away from the robot assembly 2, and the welding sliding door 14 is located on the side closer to the robot assembly 2. A welding cavity is formed between the welding housing 13 and the welding cabinet door. The welding sliding door 14 is slidably connected to the welding housing 13 to open or close the welding cavity. A telescopic cylinder is provided on the welding housing 13 to drive the welding sliding door 14 to rise and fall. The welding assembly 4 includes a welding torch 43 and a welding drive component. The welding torch 43 drive component is located outside the welding cavity, while the welding torch 43 is located inside the welding cavity. A welding connector 432 is provided between the welding torch 43 and the welding drive component. The welding housing 13 is provided with a welding movable groove for the welding connector 432 to move. A welding closing baffle 44 is provided on the welding connector 432. The welding closing baffle 44 slides relative to the welding housing 13 and closes the welding movable groove. The welding fixture 42 includes an inner cylinder 421 and an outer cylinder 422. The inner cylinder 421 is fitted inside the outer cylinder 422 and is rotatably connected to the outer cylinder 422. A positioning surface is formed inside the inner cylinder 421 that matches the end of the separator 9. This arrangement utilizes the frustum-shaped structure at the end of the separator 9 for installation and positioning, resulting in good positioning effect. It also allows the separator 9 to be directly transferred into the welding assembly 4, making operation convenient. Furthermore, the overall structure is simple, and it can accommodate separators 9 of various sizes without changing the welding fixture 42. Additionally, the polishing fixture 52 also includes an inner cylinder 421 and an outer cylinder 422, with a structure identical to the welding fixture 42. Furthermore, considering the need for a short period of rest after welding to allow the solder to solidify, two welding components 4 are included in this device to improve work efficiency.
[0043] In this implementation plan, refer to Figure 7 and Figure 8As shown, the polishing assembly 5 includes a polishing fixture 52, a polishing spindle 51, and a positioning block 511 mounted on the polishing spindle 51. The polishing fixture 52 and the positioning block 511 can be brought close to each other to compress and fix the two ends of the separator 9. The polishing spindle 51 is used to drive the separator 9 to rotate. The operating table 1 is provided with a polishing cabinet door, a polishing housing 15, and a polishing sliding door 16. The polishing cabinet door is part of the protective cover 11, and the polishing cabinet door is located on the side away from the robot assembly 2, while the polishing sliding door 16 is located on the side closer to the robot assembly 2. A polishing cavity is formed between the polishing housing 15 and the polishing cabinet door. The polishing sliding door 16 is slidably connected to the polishing housing 15 to open or close the polishing cavity. The polishing assembly 5 includes a wire wheel 53 and a polishing drive 531. The wire wheel 53 is disposed inside the polishing cavity, and the polishing drive 531 and the polishing spindle 51 are disposed outside the polishing cavity. The polishing drive 531 is used to drive the wire wheel 53 to translate. A polishing connector is coaxially driven between the polishing drive spindle and the wire wheel 53. A polishing movable groove is formed on the polishing housing 15 for the polishing connector to move. A polishing closing baffle 54 is provided on the polishing connector. The polishing closing baffle 54 can slide relative to the polishing housing 15 and close the polishing movable groove.
[0044] In this implementation plan, refer to Figure 9As shown, the cooling assembly 6 includes a feeding conveyor belt 61. The feeding conveyor belt 61 has the same conveying direction as the side direction of the operating table 1 corresponding to the cooling assembly 6. The feeding conveyor belt 61 includes two conveying sections 611. A receiving gap 613 is formed between each conveying section 611 to accommodate the passage of the product gripper 24. A support section 612 for supporting the separator 9 is formed on the conveying section 611. The cooling assembly 6 includes a cooling housing and a cooling mounting frame. Several cooling fans are installed on the cooling mounting frame. The cooling fans are located below the separator 9. A heat dissipation fan is installed on the upper surface of the cooling housing exposed outside the protective cover 11. A diversion fan is installed on both side walls of the cooling housing near the cooling outlet. The diversion fans are used to guide air from the cooling inlet to the cooling outlet. The separation welding equipment also includes a defective collection bin 7. The collection inlet of the defective collection bin 7 and the cooling inlet of the cooling assembly 6 are directly opposite each other. The upper edge of the defective collection bin 7 is lower than the upper edge of the unloading conveyor belt 61. The cooling inlet of the cooling assembly 6 is equipped with an unloading inspection station and an unloading inspection mechanism 8. The unloading inspection mechanism 8 includes an unloading inspection component 81 and an inspection drive assembly 82. The inspection drive assembly 82 is lifted through the receiving gap 613 and drives the separator 9 located at the unloading inspection station to rotate. The unloading inspection component 81 detects the weld bead of the separator 9 when the separator 9 rotates. When the unloading inspection component 81 detects a defective product, the inspection drive assembly 82 lifts and transports the defective product to the defective collection bin 7. When the unloading inspection component 81 detects a qualified product, the inspection drive assembly 82 falls and disengages from the separator 9. The unloading inspection mechanism 8 is located at the cooling inlet mainly for the convenience of unloading and the overall structure of the device. Qualified products enter the cooling assembly 6, while unqualified products are output in the opposite direction to the defective collection bin 7.
[0045] In this implementation plan, refer to Figure 10 As shown, the detection drive assembly 82 includes a drive base 821 and two parallel rotating shafts. Drive wheels 822 are coaxially fixedly connected to the rotating shafts. The drive wheels 822 on the two rotating shafts can jointly support the side of the separator 9. A rotation drive component 823 is provided on the drive base 821. The rotation drive component 823 drives each drive wheel 822 to rotate synchronously and in the same direction to drive the separator 9 to rotate. The detection drive assembly 82 also includes a translation drive component 824 and a lifting drive component 825. The translation drive component 824 is used to drive the drive base 821 to move translatively between the unqualified collection bin 7 and the cooling assembly 6. The lifting drive component 825 is used to drive the drive base 821 to rise or fall.
[0046] Working principle:
[0047] This device requires only one operator at the loading assembly 3. The position of the side limiting member 323 is pre-fixed on the adjusting turntable to facilitate the limiting of the separator 9. The operator places the workpiece to be processed on the loading fixture 32. The loading turntable rotates, causing the workpiece to rotate to the side closer to the robot assembly 2. Then, the product gripper 24 clamps the cylinder of the separator 9, lifts and rotates the separator 9, and sends it into the welding housing 13. The welding fixture 42 moves towards the welding spindle 41 until it abuts against both ends of the separator 9 and the welding fixture 42 and the collar 411. The product gripper 24 disengages from the separator 9, the welding sliding door 14 closes, and the welding process is completed within the welding cavity. Afterwards, the product gripper 24 moves the separator 9 to the polishing assembly 5. The polishing fixture 52 moves towards the polishing spindle 51 until it abuts against both ends of the separator 9 and the polishing fixture 52 and the positioning block 511. The product gripper 24 disengages from the separator 9, the polishing sliding door 16 closes, and the polishing process is completed within the polishing cavity. Then, the product gripper 24 moves the separator 9 onto the unloading conveyor belt 61, thus completing its conveying function. On the unloading conveyor belt 61, the product is first inspected. The rotating drive component 823 drives all drive wheels 822 to rotate in the same direction, causing the weld to complete one revolution. The output inspection component 81 checks for pass / fail. If pass, the lifting drive component 825 lowers the drive seat 821, causing the separator 9 to move synchronously with the unloading conveyor belt 61. Marking and cooling operations are then performed. If the product fails inspection, the translation drive component 824 moves the separator 9 entirely out to the non-conforming collection bin 7. The lifting drive component 231 lowers the separator 9, and after both ends of the separator 9 contact the non-conforming collection bin 7, it detaches from the inspection drive device and slides down under gravity. The separator 9 remains horizontal throughout the entire device.
[0048] The above are merely preferred embodiments of the present invention. The scope of protection of the present invention is not limited to the above embodiments. All technical solutions falling within the scope of the present invention's concept are within the scope of protection of the present invention. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A separator welding device, characterized in that: It includes an operating table (1), a robot assembly (2), and a feeding assembly (3), a welding assembly (4), a polishing assembly (5), and a cooling assembly (6) arranged sequentially around the robot assembly (2). The robot assembly (2) includes a product gripper (24), which includes a clamping part (241) for clamping the cylindrical part of the separator (9). The robot assembly (2) drives the product gripper (24) to move in the XY plane and in the Z-axis direction, so that the product gripper (24) can pass through the loading assembly (3), welding assembly (4), polishing assembly (5), and cooling assembly (6) in sequence. The welding assembly (4) includes a welding fixture (42), a welding spindle (41), and a collar (411) disposed on the welding spindle (41). The welding fixture (42) and the collar (411) can be brought close to each other to press and fix the two ends of the separator (9). The welding spindle (41) is used to drive the separator (9) to rotate. The polishing assembly (5) includes a polishing fixture (52), a polishing spindle (51), and a positioning block (511) disposed on the polishing spindle (51). The polishing fixture (52) and the positioning block (511) can approach each other to squeeze and fix the two ends of the separator (9). The polishing spindle (51) is used to drive the separator (9) to rotate. The operating table (1) is square in shape. The feeding assembly (3), welding assembly (4), polishing assembly (5), and cooling assembly (6) correspond one-to-one with the four sides of the operating table (1). The cooling assembly (6) is partially mounted on the operating table (1). The cooling assembly (6) includes a feeding conveyor belt (61), the feeding direction of which is the same as the side direction of the operating table (1) corresponding to the cooling assembly (6). The feeding conveyor belt (61) includes two conveying sections (611), and a receiving gap (613) is formed between each conveying section (611) to accommodate the passage of the product gripper (24). A support section (612) for supporting the separator (9) is formed on the conveying section (611). The separator welding equipment is also equipped with a defect collection bin (7). The collection inlet of the defect collection bin (7) and the cooling inlet of the cooling assembly (6) are directly opposite each other. The upper edge of the defect collection bin (7) is lower than the upper edge of the unloading conveyor belt (61). The cooling inlet of the cooling assembly (6) is equipped with a discharge detection station and a discharge detection mechanism (8). The discharge detection mechanism (8) includes a discharge detection component (81) and a detection drive assembly (82). The separator (9) located at the discharge inspection station is lifted through the accommodating gap (613) and rotates. The discharge inspection component (81) detects the weld seam of the separator (9) when the separator (9) rotates. When the discharge inspection component (81) fails the inspection, the inspection drive component (82) lifts and transports the defective product to the defective collection bin (7). When the discharge inspection component (81) passes the inspection, the inspection drive component (82) falls and disengages from the separator (9).
2. The separator welding equipment according to claim 1, characterized in that: The robot component (2) includes a base (21), a first swing arm (22), and a second swing arm (23). The base (21) is fixedly connected to the operating table (1). One end of the first swing arm (22) is rotatably connected to the base (21), and the other end of the first swing arm (22) is rotatably connected to one end of the second swing arm (23). The product gripper (24) is rotatably connected to the other end of the second swing arm (23). The first swing arm (22) is used to drive the second swing arm (23) to rotate in the XY plane. The second swing arm (23) is used to drive the product gripper (24) to rotate in the XY plane. The second swing arm (23) is provided with a rotation drive component that drives the product gripper (24) to rotate in the XY plane. The second swing arm (23) is provided with a lifting drive component (231) that drives the product gripper (24) to rise and fall along the Z-axis.
3. The separator welding equipment according to claim 1, characterized in that: The detection drive assembly (82) includes a drive base (821) and two parallel rotating shafts. Drive wheels (822) are coaxially fixedly connected to the rotating shafts. The drive wheels (822) on the two rotating shafts can jointly support the side of the separator (9). A rotation drive component (823) is provided on the drive base (821). The rotation drive component (823) drives each of the drive wheels (822) to rotate synchronously and in the same direction to drive the separator (9) to rotate. The detection drive assembly (82) also includes a translation drive component (824) and a lifting drive component (825). The translation drive component (824) is used to drive the drive base (821) to move translatively between the unqualified collection bin (7) and the cooling assembly (6). The lifting drive component (825) is used to drive the drive base (821) to rise or fall.
4. The separator welding equipment according to claim 1, characterized in that: The welding fixture (42) and the polishing fixture (52) both include an inner cylinder (421) and an outer cylinder (422). The inner cylinder (421) is fitted inside the outer cylinder (422) and is rotatably connected to the outer cylinder (422). The inner cylinder (421) has a positioning surface that is adapted to the end of the separator (9).
5. The separator welding equipment according to claim 1, characterized in that: The operating table (1) is provided with a welding cabinet door, a welding shell (13) and a welding sliding door (14). A welding cavity is formed between the welding shell (13) and the welding cabinet door. The welding sliding door (14) is slidably connected to the welding shell (13) to open or close the welding cavity. The welding assembly (4) includes a welding torch (43) and a welding drive. The welding drive is located outside the welding cavity, and the welding torch (43) is located inside the welding cavity. A welding connector (432) is provided between the welding torch (43) and the welding drive. A welding movable groove is provided on the welding shell (13) for the welding connector (432) to move. A welding closing baffle (44) is provided on the welding connector (432). The welding closing baffle (44) slides relative to the welding shell (13) and closes the welding movable groove.
6. The separator welding equipment according to claim 1, characterized in that: The operating table (1) is provided with a polishing cabinet door, a polishing housing (15) and a polishing sliding door (16). A polishing cavity is formed between the polishing housing (15) and the polishing cabinet door. The polishing sliding door (16) is slidably connected to the polishing housing (15) to open or close the polishing cavity. The polishing assembly (5) includes a wire wheel (53) and a polishing drive (531). The wire wheel (53) is disposed inside the polishing cavity. The polishing drive (531) and the polishing spindle (51) are disposed outside the polishing cavity. The polishing drive (531) is used to drive the wire wheel (53) to move horizontally. A polishing connector is coaxially driven between the polishing spindle and the wire wheel (53). A polishing movable groove is formed on the polishing housing (15) for the polishing connector to move. A polishing closing baffle (54) is provided on the polishing connector. The polishing closing baffle (54) can slide relative to the polishing housing (15) and close the polishing movable groove.
7. The separator welding equipment according to claim 1, characterized in that: The feeding assembly (3) includes a feeding turntable (31), on which a feeding fixture (32) is provided. The feeding fixture (32) includes an end positioning member (321), an intermediate support member (322), and a side limiting member (323) arranged sequentially. The end positioning member (321) and the intermediate support member (322) are fixedly connected to the feeding turntable (31). 2) Positioning grooves are provided on both sides. The end positioning member (321) and the side limiting member (323) can limit the displacement of the separator (9) in the axial direction. The loading turntable (31) is provided with a number of adjustment holes distributed along the direction from the end positioning member (321) to the side limiting member (323). The side limiting member (323) can be connected to different adjustment holes to adjust the distance between the side limiting member (323) and the end positioning member (321).
8. The separator welding equipment according to claim 1, characterized in that: The separator welding equipment also includes a protective cover (11) and a control box, which is located below the operating table (1).
9. A separator welding device according to claim 8, characterized in that: The cooling assembly (6) includes a cooling housing and a cooling mounting bracket. Several cooling fans are installed on the cooling mounting bracket. The cooling fans are located below the separator (9). A heat dissipation fan is provided on the upper surface of the cooling housing exposed on the protective cover (11). A diversion fan is provided on both sides of the cooling housing near the cooling outlet. The diversion fan is used to guide air from the cooling inlet to the cooling outlet.