A hot vulcanized wear-resistant ceramic roller, blank and preparation method

CN118255114BActive Publication Date: 2026-10-16SICHUAN WEIYUAN HONGCUN RUBBER PROD CO LTD
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Patent Information

Application Number
CN202410580030.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2026-10-16
Estimated Expiration
2044-05-11

AI Technical Summary

Technical Problem

[0003]针对现有技术方案中陶瓷片脱落的问题,本发明提供了一种热硫化耐磨陶瓷滚筒、胚体及制备方法

Benefits of technology

[0014] The beneficial effects of this invention are as follows: the manufacturing process of the roller blank is simple and convenient; the use of rubber strips to position the ceramic pieces facilitates bonding; the partitions can be reused, reducing costs; during hot vulcanization, two adjacent partitions, the pressure coating layer, and the ceramic pieces form a limiting space; after vulcanization, the top adhesive layer and rubber strips expand and fill this limiting space, forming a long strip-shaped protruding rubber structure extending along the axial direction of the metal roller, which wraps the ceramic pieces inside and exposes the surface of the ceramic pieces, thereby strengthening the peel strength between the ceramic pieces and the metal roller and effectively preventing the ceramic pieces from falling off; after the hot vulcanization is mature, the bottom adhesive layer, the top adhesive layer, and the rubber strips fuse into one, the hardness of the bottom adhesive layer increases, strengthening the peel strength with the metal roller, and the various properties of the top adhesive are optimized, especially the wear resistance is increased; the grooves formed after removing the partitions help to discharge particles trapped during the operation of the roller, playing a cleaning role.

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Abstract

A kind of hot vulcanization wear-resistant ceramic roller, embryo and preparation method, it relates to wear-resistant roller technical field, the technical scheme adopted includes the following steps: step 1, the surface of metal roller is rusted, polished and cleaned;Step 2, the surface of metal roller is covered with bottom glue layer, face glue layer;Step 3, multiple adhesive strips are attached to the surface of face glue layer, and spacing is provided between adjacent adhesive strips;Step 4, multiple ceramic pieces are bonded to the surface of adhesive strip, and spacing is provided between adjacent ceramic pieces;Step 5, a partition is inserted between two adjacent adhesive strips, and a pressure coating layer is wound to form a roller embryo;Step 6, the roller embryo is heated and vulcanized;Step 7, the pressure coating layer and the partition are removed, and the derived glue is cleaned.The invention, when hot vulcanization, two adjacent partitions, pressure coating layer and ceramic pieces form a limiting space, the face glue layer and the adhesive strip expand and fill the limiting space after vulcanization, and the ceramic pieces are wrapped inside, effectively preventing the ceramic pieces from falling off.
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