A gear shaft grinding equipment for worm gear reducer production
By setting up a shaft grinding mechanism and a tooth grinding mechanism in the gear shaft grinding processing equipment, synchronous grinding of the shaft surface and the tooth surface is achieved, the synchronous grinding problem in the prior art is solved, the processing efficiency and accuracy are improved, and the gear shaft is ensured high-quality production.
Patent Information
- Application Number
- CN202411415348.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-10-11
AI Technical Summary
In the prior art, the shaft surface and the tooth surface of the gear shaft cannot be grinded synchronously, resulting in unstandard dimensions and affecting the machining rate and quality.
A gear shaft grinding processing equipment for worm gear reducer production is designed. The shaft grinding mechanism and the tooth grinding mechanism are provided to achieve synchronous grinding of the shaft surface and the tooth surface, and the rotating mechanism and telescopic cylinder are used to achieve stable flow operation of the gear shaft and Automatic processing ensures synchronous operation of the shaft and tooth surfaces during grinding.
It effectively avoids the problem of unstandard gear shaft size, improves grinding efficiency and accuracy, ensures high-precision processing of gear shafts, extends service life and improves the energy efficiency ratio of the mechanical system.
Smart Images

Figure CN118905759B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of grinding technology, and in particular to a gear shaft grinding processing equipment for producing a worm gear reducer. Background Art
[0002] As a key component in the mechanical transmission system, the accuracy and surface quality of the gear shaft are directly related to the operating efficiency, stability and service life of the entire equipment. In the field of precision manufacturing, the grinding technology of the gear shaft is particularly important. This process requires not only high-precision dimensional control, but also a deep understanding of material properties and fine adjustment of grinding tools and process parameters.
[0003] Grinding is used to improve precision: the grinding of gear shafts can achieve extremely high geometric accuracy and surface roughness, which is difficult to achieve with other cutting methods; it is used to improve performance: through precise grinding, the vibration and noise of gear shafts at high speeds can be effectively reduced, extending their service life while improving the energy efficiency of the overall mechanical system; it can adapt to new materials: high-strength steel, titanium alloys and other difficult-to-process materials used in modern industry require more advanced grinding technology and equipment to ensure the quality of parts.
[0004] In the prior art, during the grinding process, the shaft surface and the tooth surface need to be ground sequentially and cannot be ground synchronously, which easily causes non-standard dimensions and affects the processing rate. Therefore, we have made improvements to this and proposed a gear shaft grinding processing equipment for the production of worm gear reducers. Summary of the invention
[0005] The purpose of the present invention is to solve the problem of non-standard grinding dimensions caused by synchronous grinding of the shaft surface and the tooth surface according to the current grinding design.
[0006] In order to achieve the above-mentioned object of the invention, the present invention provides the following technical solutions:
[0007] A gear shaft grinding and processing equipment for producing worm gear reducers is provided to improve the above problems.
[0008] The specific application is as follows:
[0009] A gear shaft grinding processing equipment for worm gear reducer production includes a grinder, a discharge belt is provided at the upper end of the grinder, a feed belt is provided at the lower end of the grinder, gear shafts are arranged on the feed belt and the discharge belt, a telescopic cylinder is provided at the upper end of the grinder, an arc disk is provided at the lower end of the telescopic cylinder, an arc groove is provided at the inner end of the arc disk, and further includes:
[0010] The shaft grinding mechanism is used to grind the gear shaft, the shaft grinding mechanism comprises a positioning suction cup and a retraction rod at both ends of the gear shaft, the outer end of the retraction rod is provided with a rotating rod, the tail end of the rotating rod is provided with a linkage motor, the outer end of the linkage motor is provided with an external positioning cylinder, the outer end of the rotating rod is provided with a first embedded groove and a second embedded groove, the inner ends of the first embedded groove and the second embedded groove are respectively provided with a first embedded ring and a second embedded ring, the outer end of the first embedded ring is provided with a telescopic rod, the outer end of the second embedded ring is provided with an external expansion rod, the other end of the external expansion rod is movable on the upper end of the telescopic rod, the outer end of the telescopic rod is provided with a grinding arc plate, the inner end of the grinding arc plate is provided with an annular groove and an annular rod, the outer end of the grinding arc plate is provided with a positioning ring, the outer end of the linkage motor is provided with a protrusion, the outer end of the protrusion is provided with a groove, the inner end of the protrusion is provided with a hole groove, the inner end of the hole groove is provided with a linkage rope, the two ends of the linkage rope are respectively fixed to the linkage motor and the grinding arc plate, and the linkage rope runs through the inner end of the external positioning cylinder and the positioning ring.
[0011] As a preferred technical solution of the present application, both ends of the gear shaft are adsorbed by the positioning suction cup, the outer end of the positioning suction cup is movably connected to the retraction rod, the outer end of the retraction rod is fixedly connected to the rotating rod, the outer end of the rotating rod is movably connected to the linkage motor, the outer end of the linkage motor moves along the outer positioning cylinder, and a connecting cylinder is provided between the linkage motor and the outer positioning cylinder.
[0012] As a preferred technical solution of the present application, the first embedded groove and the second embedded groove are respectively embedded in the inner ends of the rotating rod, and the first embedded groove and the second embedded groove are respectively embedded in the first embedded ring and the second embedded ring for rotation, and the outer end of the first embedded ring is fixed with three groups of telescopic rods in a circular array, and the outer end of each group of telescopic rods is fixedly connected to a group of grinding arc plates, and the outer end of the telescopic rod is movably connected to the second embedded ring through an outer expansion rod, and the three groups of grinding arc plates are movably connected through the annular groove and the annular rod, and the linkage motor drives the grinding arc plates connected by the linkage rope to extend and retract.
[0013] As the preferred technical solution of the present application, it also includes: a gear grinding mechanism, which is used to cooperate with the shaft grinding mechanism to grind the gears synchronously. The gear grinding mechanism includes two groups of gear grinding plates and two groups of fixed shafts located in the arc groove. The lower ends of the two groups of gear grinding plates are provided with positioning seats, the outer ends of the positioning seats are provided with a first rotating rod, the upper end of the first rotating rod is provided with a second rotating rod, the two ends of the first rotating rod are provided with embedded grooves, the inner end of the embedded groove is provided with a second spring, the center of the second rotating rod is provided with a hollow groove, the inner end of the hollow groove is provided with a central rod, and the outer end of the central rod is provided with a first spring.
[0014] As a preferred technical solution of the present application, the fixed shaft is fixed in the arc groove, the gear grinding plate slides left and right along the fixed shaft, the lower end of the gear grinding plate is fixedly connected to the positioning seat, and the outer end of the positioning seat is movably connected to the first rotating rod.
[0015] As a preferred technical solution of the present application, the inner ends of the two groups of first rotating rods are movably connected to the second rotating rods, the embedded grooves pass through the inner surfaces of the front and rear ends of the first rotating rod, the inner ends of the embedded grooves are movably connected to the second spring, the first rotating rod and the second rotating rod are slidingly connected, the center of the second rotating rod is penetrated by a hollow groove, the interior of the hollow groove is slidingly connected to the central rod, the upper end of the central rod is fixedly connected to the arc groove, and the first spring is wrapped around the outer end of the central rod.
[0016] As the preferred technical solution of the present application, a rotating mechanism is used to link the gear shafts moving inside the grinder, the feed belt and the discharge belt. The rotating mechanism includes a turntable located between the feed belt and the discharge belt. A positioning shaft is provided at the inner end of the turntable, a linkage plate is provided at the outer end of the positioning shaft, a rotating hook is provided at the outer end of the linkage plate, a power shaft is provided in the center of the turntable, and a linkage belt is provided at the outer end of the power shaft.
[0017] As a preferred technical solution of the present application, the inner end of the turntable is fixedly connected to the positioning shaft, the number of positioning shafts is set to three groups, the three groups of positioning shafts are arranged in a circular array along the periphery of the turntable, the outer end of the positioning shaft is movably connected to the linkage plate, the outer end of the linkage plate is fixedly connected to the rotating hook, the center of the turntable is fixedly connected to the power shaft, the outer end of the power shaft is movably connected to the motor through a linkage belt, and the movable end of the feed belt is movably connected to the linkage belt.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] In the scheme of this application:
[0020] Through the set rotating mechanism, the gear shaft can be operated stably in a flow-line manner before, during and after grinding, thereby accelerating the formation of automation, and through the synchronous operation between the shaft grinding mechanism and the tooth grinding mechanism, the shaft surface and tooth surface of the gear shaft can be synchronously ground, and the shaft surface grinding of the shaft grinding mechanism can change the radius of the shaft grinding according to the size of the shaft surface, and the tooth grinding mechanism can also perform tooth surface grinding according to different tooth tooth surface shapes. Synchronous grinding avoids the problem that the size of the gear shaft is not up to standard due to shaft grinding first and then tooth grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the overall structure of a gear shaft grinding processing equipment for the production of worm gear reducers provided in this application;
[0022] Figure 2 A schematic diagram of the right side cross-section structure of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application;
[0023] Figure 3A top view of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application;
[0024] Figure 4 A gear shaft grinding processing equipment for worm gear reducer production provided in this application Figure 3 A is a schematic diagram of the enlarged structure of the middle part;
[0025] Figure 5 This is an enlarged structural schematic diagram of a shaft grinding mechanism of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application;
[0026] Figure 6 A schematic diagram of the side cross-sectional structure of a shaft grinding mechanism of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application;
[0027] Figure 7 A gear shaft grinding processing equipment for worm gear reducer production provided in this application Figure 6 A schematic diagram of the enlarged structure of B;
[0028] Figure 8 A gear shaft grinding processing equipment for worm gear reducer production provided in this application Figure 6 Schematic diagram of the enlarged structure of C in the middle;
[0029] Fig. 9 A schematic diagram of a partial cross-sectional structure of a rotating mechanism of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application;
[0030] Fig.10 A schematic diagram of the structure of a gear grinding mechanism of a gear shaft grinding processing equipment for producing a worm gear reducer provided in the present application, viewed from above;
[0031] Fig.11 A gear shaft grinding processing equipment for worm gear reducer production provided in this application Fig.10 Schematic diagram of the enlarged structure of D in the middle;
[0032] Fig.12 A gear shaft grinding processing equipment for worm gear reducer production provided in this application Fig.11 Front view of.
[0033] Indicated in the figure:
[0034] 1. Grinding machine; 2. Feeding belt; 3. Discharging belt; 4. Gear shaft;
[0035] 5. Rotating mechanism; 51. Turntable; 52. Rotating hook; 53. Positioning shaft; 54. Linkage plate; 55. Power shaft; 56. Linkage belt;
[0036] 6. Shaft grinding mechanism; 61. Positioning suction cup; 62. Retracting rod; 63. Rotating rod; 64. First embedded groove; 65. Second embedded groove; 66. First embedded ring; 67. Second embedded ring; 68. External expansion rod; 69. Telescopic rod; 610. Linkage motor; 611. External positioning cylinder; 612. Groove; 613. Protrusion; 614. Oblique groove; 615. Hole groove; 616. Linkage rope; 617. Positioning ring; 618. Grinding arc plate; 619. Ring groove; 620. Ring rod;
[0037] 7. Gear grinding mechanism; 71. Gear grinding plate; 72. Fixed shaft; 73. Positioning seat; 74. First rotating rod; 75. Second rotating rod; 76. Hollow groove; 77. Central rod; 78. Embedded notch; 79. First spring; 710. Second spring;
[0038] 8. Arc-shaped disk; 9. Arc-shaped groove; 10. Telescopic cylinder. DETAILED DESCRIPTION
[0039] To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them.
[0040] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the invention claimed for protection, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. It should be noted that the embodiments of the present invention and the features and technical solutions in the embodiments can be combined with each other without conflict.
[0041] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0042] like Figure 1-Figure 9 As shown, this embodiment proposes a gear shaft 4 grinding processing equipment for worm gear reducer production, including a grinder 1, a discharge belt 3 is provided at the upper end of the grinder 1, a feed belt 2 is provided at the lower end of the grinder 1, gear shafts 4 are arranged on the feed belt 2 and the discharge belt 3, a telescopic cylinder 10 is provided at the upper end of the grinder 1, an arc disk 8 is provided at the lower end of the telescopic cylinder 10, and an arc groove 9 is provided at the inner end of the arc disk 8, and further includes:
[0043] The shaft grinding mechanism 6 is used to grind the gear shaft 4. The shaft grinding mechanism 6 includes a positioning suction cup 61 and a retracting rod 62 located at both ends of the gear shaft 4. The outer end of the retracting rod 62 is provided with a rotating rod 63. The tail end of the rotating rod 63 is provided with a linkage motor 610. The outer end of the linkage motor 610 is provided with an external positioning cylinder 611. The outer end of the rotating rod 63 is provided with a first embedded groove 64 and a second embedded groove 65. The inner ends of the first embedded groove 64 and the second embedded groove 65 are respectively provided with a first embedded ring 66 and a second embedded ring 67. The outer end of the first embedded ring 66 is provided with a telescopic rod 69. The outer end of the second embedded ring 67 is provided with an external expansion rod 68. The external expansion rod 68 The other end is movable on the upper end of the telescopic rod 69, the outer end of the telescopic rod 69 is provided with a grinding arc plate 618, the inner end of the grinding arc plate 618 is provided with a ring groove 619 and a ring rod 620, the outer end of the grinding arc plate 618 is provided with a positioning ring 617, the outer end of the linkage motor 610 is provided with a protrusion 613, the outer end of the protrusion 613 is provided with a groove 612, the inner end of the protrusion 613 is provided with a hole groove 615, the inner end of the hole groove 615 is provided with a linkage rope 616, the two ends of the linkage rope 616 are respectively fixed to the linkage motor 610 and the grinding arc plate 618, and the linkage rope 616 passes through the outer positioning cylinder 611 and the inner end of the positioning ring 617.
[0044] The outward expansion rod 68 moves outward along the inclined groove 614, which can ensure that the diameter of the outward expansion rod 68 can change when it moves outward.
[0045] Both ends of the gear shaft 4 are adsorbed by the positioning suction cup 61, the outer end of the positioning suction cup 61 is movably connected to the retracting rod 62, the outer end of the retracting rod 62 is fixedly connected to the rotating rod 63, the outer end of the rotating rod 63 is movably connected to the linkage motor 610, the outer end of the linkage motor 610 moves along the outer positioning cylinder 611, and a connecting cylinder is provided between the linkage motor 610 and the outer positioning cylinder 611.
[0046] The first embedded groove 64 and the second embedded groove 65 are respectively embedded in the inner end of the rotating rod 63, and the first embedded groove 64 and the second embedded groove 65 are respectively embedded in the first embedded ring 66 and the second embedded ring 67 for rotation. The outer end of the first embedded ring 66 is fixed with three groups of telescopic rods 69 in a circular array. The outer end of each group of telescopic rods 69 is fixedly connected to a group of grinding arc plates 618. The outer end of the telescopic rod 69 is movably connected to the second embedded ring 67 through the outward expansion rod 68. The three groups of grinding arc plates 618 are movably connected through the annular groove 619 and the annular rod 620. The linkage motor 610 drives the grinding arc plates 618 connected with the linkage rope 616 to extend and retract.
[0047] The grinding arc plate 618 at the outer end of the gear shaft 4 is wrapped around the two ends of the gear shaft 4. Starting the linkage motor 610 drives the gear shaft 4 to rotate, so that the axial surface of the outer end of the gear shaft 4 and the grinding arc plate 618 can contact each other, thereby realizing the axial surface grinding of the gear shaft 4. Many existing axial surfaces of the gear shafts 4 are provided with a number of layers, and the axial surface radius increases layer by layer. The linkage motor 610 can be pushed to move in the outer positioning cylinder 611 by connecting the cylinder, and the grinding arc plate 618 connected to the rear end of the linkage motor 610 through the hole groove 615 can be expanded, which can facilitate the grinding of multiple groups of different axial surface diameters.
[0048] like Figure 10-12 As shown, as a preferred embodiment, on the basis of the above-mentioned method, it further includes: a gear grinding mechanism 7, which is used to cooperate with the shaft grinding mechanism 6 to grind the gear synchronously, and the gear grinding mechanism 7 includes two groups of gear grinding plates 71 and two groups of fixed shafts 72 located in the arc groove 9, and the lower ends of the two groups of gear grinding plates 71 are provided with a positioning seat 73, the outer end of the positioning seat 73 is provided with a first rotating rod 74, the upper end of the first rotating rod 74 is provided with a second rotating rod 75, the two ends of the first rotating rod 74 are provided with embedded grooves 78, the inner end of the embedded groove 78 is provided with a second spring 710, the center of the second rotating rod 75 is provided with a hollow groove 76, the inner end of the hollow groove 76 is provided with a central rod 77, and the outer end of the central rod 77 is provided with a first spring 79.
[0049] The fixed shaft 72 is fixed in the arc groove 9 , the gear grinding plate 71 slides left and right along the fixed shaft 72 , the lower end of the gear grinding plate 71 is fixedly connected to the positioning seat 73 , and the outer end of the positioning seat 73 is movably connected to the first rotating rod 74 .
[0050] The inner ends of the two groups of first rotating rods 74 are movably connected to the second rotating rod 75, and the embedded groove 78 passes through the inner surfaces of the front and rear ends of the first rotating rod 74. The inner ends of the embedded groove 78 are movably connected to the second spring 710. The first rotating rod 74 and the second rotating rod 75 are slidingly connected. The center of the second rotating rod 75 is penetrated by the hollow groove 76, and the interior of the hollow groove 76 is slidingly connected to the central rod 77. The upper end of the central rod 77 is fixedly connected to the arc groove 9, and the first spring 79 is wrapped around the outer end of the central rod 77.
[0051] The telescopic cylinder 10 drives the arc disk 8 to move to the upper end of the gear shaft 4. At this time, through the rotation of the gear grinding plate 71 along the fixed shaft 72, according to the tooth profile size of the different gear shafts 4, the first rotating rod 74 and the second rotating rod 75 connected by the positioning seat 73 change the size of the angle between the two sets of gear grinding plates 71, and the first spring 79 and the second spring 710 can ensure that after each gear grinding is completed, it can return to its original state.
[0052] like Figure 2As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, a rotating mechanism 5 is used to link the gear shaft 4 movable in the grinder 1, the feed belt 2 and the discharge belt 3, and the rotating mechanism 5 includes a turntable 51 located between the feed belt 2 and the discharge belt 3, a positioning shaft 53 is provided at the inner end of the turntable 51, a linkage plate 54 is provided at the outer end of the positioning shaft 53, a rotating hook 52 is provided at the outer end of the linkage plate 54, a power shaft 55 is provided in the center of the turntable 51, and a linkage belt 56 is provided at the outer end of the power shaft 55.
[0053] The inner end of the turntable 51 is fixedly connected to the positioning shaft 53. The number of the positioning shafts 53 is set to three groups. The three groups of positioning shafts 53 are arranged in a circular array along the periphery of the turntable 51. The outer end of the positioning shaft 53 is movably connected to the linkage plate 54. The outer end of the linkage plate 54 is fixedly connected to the rotating hook 52. The center of the turntable 51 is fixedly connected to the power shaft 55. The outer end of the power shaft 55 is movably connected to the motor through a linkage belt 56. The movable end of the feed belt 2 is movably connected to the linkage belt 56.
[0054] The power shaft 55 is driven by the motor to rotate, promoting the synchronous rotation of the feed belt 2 and the turntable 51. During the rotation of the three groups of rotating spoons outside the turntable 51, when passing the lower end of the feed belt 2, the gear shaft 4 falls on the corresponding rotating spoons. The rotating spoons are driven by the turntable 51 to move to the center of the shaft grinding mechanism 6, and the connecting cylinder drives the outer positioning cylinder 611 connected to the linkage motor 610 to move forward, so that the corresponding positioning suction cups 61 outside the retraction rod 62 are adsorbed on the two end sides of the gear shaft 4.
[0055] After grinding is completed, the corresponding rotating mechanism 5 drives the ground gear shaft 4 to rotate and move to the discharge belt 3. In this process, the rotating hook 52 at the lower end grabs the gear shaft 4 to be ground, and the grabbed rotating hook 52 is interconnected with the shaft grinding mechanism 6 and the gear grinding mechanism 7. Grinding here realizes the cycle and accelerates the grinding process.
[0056] When the present application is in use: the gear shaft 4 to be ground is placed equidistantly on the feed belt 2, and the power shaft 55 of the rotating mechanism 5 is driven by the motor to rotate, which promotes the synchronous rotation of the feed belt 2 and the turntable 51. During the rotation process, the three groups of rotating spoons outside the turntable 51 pass through the lower end of the feed belt 2, and the gear shaft 4 falls on the corresponding rotating spoon. The rotating spoon is driven by the turntable 51 to move to the center of the shaft grinding mechanism 6, and the connecting cylinder drives the outer positioning cylinder 611 connected to the linkage motor 610 to move forward, so that the corresponding positioning suction cup 61 outside the retracting rod 62 is adsorbed on both ends of the gear shaft 4. From the side, at this time, the grinding arc plate 618 at the outer end of the gear shaft 4 is wrapped around the two ends of the gear shaft 4, and the linkage motor 610 is started to drive the gear shaft 4 to rotate, so that the axial surface of the outer end of the gear shaft 4 and the grinding arc plate 618 can contact each other, and the axial surface grinding of the gear shaft 4 is realized. The axial surfaces of many existing gear shafts 4 are provided with a number of layers, and the axial surface radius increases layer by layer. Then, the linkage motor 610 can be pushed to move in the outer positioning cylinder 611 by connecting the cylinder, and the grinding arc plate 618 connected by the hole groove 615 at the tail end of the linkage motor 610 can be expanded, which can facilitate the grinding of multiple groups of different axial surface diameters;
[0057] At the same time, in the process of grinding the shaft surface, the tooth surface of the gear shaft 4 can be contacted with each other through the tooth grinding mechanism 7 (the contact of the tooth surface is driven by the telescopic cylinder 10 to move the arc plate 8 to the upper end of the gear shaft 4. At this time, the tooth grinding plate 71 rotates along the fixed shaft 72. According to the tooth profile size of the different gear shafts 4, the first rotating rod 74 and the second rotating rod 75 connected by the positioning seat 73 change the size of the angle between the two sets of tooth grinding plates 71, and the first spring 79 and the second spring 710 can ensure that each time the gear is ground, it can return to the original state). In the process of the positioning suction cup 61 driving the gear shaft 4 to be ground to rotate, the tooth grinding mechanism 7 moves along the gear surface, realizing synchronous grinding, avoiding the non-standard size of the gear shaft 4 caused by inconsistent grinding of the shaft surface and the tooth surface, and increasing the number of grinding times;
[0058] After grinding is completed, the corresponding rotating mechanism 5 drives the ground gear shaft 4 to rotate and move to the discharge belt 3. In this process, the rotating hook 52 at the lower end grabs the gear shaft 4 to be ground, and the grabbed rotating hook 52 is interconnected with the shaft grinding mechanism 6 and the gear grinding mechanism 7. Grinding here realizes the cycle and accelerates the grinding process.
[0059] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the invention are included in the scope of the claims of the present invention.
Claims
1. A gear shaft grinding processing equipment for producing a worm gear reducer, comprising a grinding machine (1), characterized in that: The upper end of the grinding machine (1) is provided with a discharge belt (3), the lower end of the grinding machine (1) is provided with a feed belt (2), the feed belt (2) and the discharge belt (3) are both provided with a gear shaft (4), the upper end of the grinding machine (1) is provided with a telescopic cylinder (10), the lower end of the telescopic cylinder (10) is provided with an arc disk (8), the inner end of the arc disk (8) is provided with an arc groove (9), and further comprises: A shaft grinding mechanism (6) is used to grind a gear shaft (4), the shaft grinding mechanism (6) comprising a positioning suction cup (61) and a retractable rod (62) located at both ends of the gear shaft (4), the outer end of the retractable rod (62) is provided with a rotating rod (63), the tail end of the rotating rod (63) is provided with a linkage motor (610), the outer end of the linkage motor (610) is provided with an external positioning cylinder (611), the outer end of the rotating rod (63) is provided with a first inner groove (64) and a second inner groove (65), the inner ends of the first inner groove (64) and the second inner groove (65) are respectively provided with a first inner ring (66) and a second inner ring, the outer end of the first inner ring (66) is provided with a telescopic rod (69), the outer end of the second inner ring is provided with an external expansion rod (68), the other end of the external expansion rod (68) One end is movable at the upper end of the telescopic rod (69); a grinding arc plate (618) is provided at the outer end of the telescopic rod (69); a ring groove (619) and a ring rod (620) are provided at the inner end of the grinding arc plate (618); a positioning ring (617) is provided at the outer end of the grinding arc plate (618); a convex block (613) is provided at the outer end of the linkage motor (610); a groove (612) is provided at the outer end of the convex block (613); a hole groove (615) is provided at the inner end of the hole groove (615); a linkage rope (616) is provided at the inner end of the hole groove (615); two ends of the linkage rope (616) are respectively fixed to the linkage motor (610) and the grinding arc plate (618); the linkage rope (616) passes through the outer positioning cylinder (611) and the inner end of the positioning ring (617).
2. The gear shaft grinding equipment for worm gear reducer production according to claim 1, characterized in that: Both ends of the gear shaft (4) are sucked by the positioning suction cup (61), the outer end of the positioning suction cup (61) is movably connected to the contraction rod (62), the outer end of the contraction rod (62) is fixedly connected to the rotation rod (63), the outer end of the rotation rod (63) is movably connected to the linkage motor (610), the outer end of the linkage motor (610) moves along the outer positioning cylinder (611), and a connecting cylinder is provided between the linkage motor (610) and the outer positioning cylinder (611).
3. The gear shaft grinding equipment for worm gear reducer production according to claim 2, characterized in that: The first embedded groove (64) and the second embedded groove (65) are respectively embedded in the inner ends of the rotating rod (63); the first embedded groove (64) and the second embedded groove (65) are respectively embedded in the first embedded ring (66) and the second embedded ring for rotation; the outer end of the first embedded ring (66) is used to fix three groups of telescopic rods (69) in a circular array; the outer end of each group of telescopic rods (69) is fixedly connected to a group of grinding arc plates (618); the outer end of the telescopic rod (69) is movably connected to the second embedded ring via an outward expansion rod (68); the three groups of grinding arc plates (618) are movably connected via an annular groove (619) and an annular rod (620); the linkage motor (610) drives the grinding arc plates (618) connected by the linkage rope (616) to extend and retract.
4. The gear shaft grinding equipment for producing worm gear reducers according to claim 1, characterized in that: Also includes: The gear grinding mechanism (7) is used to cooperate with the shaft grinding mechanism (6) to grind the gear synchronously. The gear grinding mechanism (7) comprises two groups of gear grinding plates (71) and two groups of fixed shafts (72) located in the arc groove (9). The lower ends of the two groups of gear grinding plates (71) are provided with positioning seats (73). The outer ends of the positioning seats (73) are provided with a first rotating rod (74). The upper end of the first rotating rod (74) is provided with a second rotating rod (75). Both ends of the first rotating rod (74) are provided with embedded notches (78). The inner ends of the embedded notches (78) are provided with a second spring (710). The center of the second rotating rod (75) is provided with a hollow groove (76). The inner end of the hollow groove (76) is provided with a central rod (77). The outer end of the central rod (77) is provided with a first spring (79).
5. The gear shaft grinding equipment for producing worm gear reducers according to claim 4, characterized in that: The fixed shaft (72) is fixed in the arc-shaped groove (9), the gear grinding plate (71) slides left and right along the fixed shaft (72), the lower end of the gear grinding plate (71) is fixedly connected to the positioning seat (73), and the outer end of the positioning seat (73) is movably connected to the first rotating rod (74).
6. The gear shaft grinding equipment for producing worm gear reducers according to claim 5, characterized in that: The inner ends of the two groups of the first rotating rods (74) are movably connected to the second rotating rods (75); the embedded notches (78) penetrate the inner surfaces of the front and rear ends of the first rotating rods (74); the inner ends of the embedded notches (78) are movably connected to the second spring (710); the first rotating rod (74) and the second rotating rod (75) are slidably connected; the center of the second rotating rod (75) is penetrated by a hollow groove (76); the interior of the hollow groove (76) is slidably connected to the central rod (77); the upper end of the central rod (77) is fixedly connected to the arc groove (9); and the first spring (79) is wrapped around the outer end of the central rod (77).
7. The gear shaft grinding equipment for producing worm gear reducers according to claim 1, characterized in that: Also includes: A rotating mechanism (5) is used to link a gear shaft (4) movable in a grinding machine (1), a feeding belt (2) and a discharging belt (3). The rotating mechanism (5) comprises a rotating disk (51) located between the feeding belt (2) and the discharging belt (3). A positioning shaft (53) is provided at the inner end of the rotating disk (51). A linkage plate (54) is provided at the outer end of the positioning shaft (53). A rotating hook (52) is provided at the outer end of the linkage plate (54). A power shaft (55) is provided at the center of the rotating disk (51). A linkage belt (56) is provided at the outer end of the power shaft (55).
8. The gear shaft grinding equipment for producing worm gear reducers according to claim 7, characterized in that: The inner end of the rotating disk (51) is fixedly connected to the positioning shaft (53), the number of the positioning shafts (53) is set to three groups, and the three groups of positioning shafts (53) are arranged in a circular array along the periphery of the rotating disk (51), the outer ends of the positioning shafts (53) are movably connected to the linkage plate (54), the outer end of the linkage plate (54) is fixedly connected to the rotating hook (52), the center of the rotating disk (51) is fixedly connected to the power shaft (55), the outer end of the power shaft (55) is movably connected to the motor through a linkage belt (56), and the movable end of the feeding belt (2) is movably connected to the linkage belt (56).
