Novel touch screen protection glue cutting process

By redesigning the knife wheel and combining the three-coordinate and lifting module of the gantry, simultaneous cutting of the glass substrate and peelable glue is achieved, solving the problems of poor cutting and damaged protective layer in the existing technology, and improving product quality and productivity, simplifying processing processes and saving costs.

CN119116036APending Publication Date: 2024-12-13WUHU TOKEN SCI
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Patent Information

Application Number
CN202411368234.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2024-12-13

AI Technical Summary

Technical Problem

The prior art cannot effectively cut products that combine glass substrates and protective layers, resulting in dirt, damage to the protective layer, burrs or peeling, and traditional equipment cannot directly cut the attached peelable glue products, affecting product quality and production efficiency.

Method used

A new type of touch screen protective glue cutting process was designed. By redesigning the sawtooth angle and number of teeth of the knife wheel, combining the three coordinates of the gantry and the lifting module, the simultaneous cutting of the glass substrate and the peelable glue is achieved to ensure that the cutting edge is free of burrs or cracks. , fully cover the protective layer, simplify the processing process and improve product strength.

Benefits of technology

It effectively solves problems such as dirt and abnormal marking, improves product strength and production efficiency, saves the design and production costs of stripable adhesive screen printing, simplifies the subsequent peelable adhesive tearing operation, and improves the product yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a novel touch screen protection glue cutting process which comprises the following steps: covering a glass substrate with a protection layer, and forming a blank substrate after the protection layer is dried; the blank base plate is fixed to the working table, and the linear module moves the working table to the position below the three coordinates of the gantry; the gantry three-coordinate movable cutting mechanism is used for moving a cutter wheel to the position above the blank base plate; according to the cutting mechanism, a cutter wheel is used for cutting a blank substrate according to different preset product specifications, the angle and the tooth number of sawteeth of the redesigned cutter wheel are adjusted, a new process technology for peelable glue cutting forming is brought, the requirement for simultaneous cutting operation of peelable glue on the blank substrate and a glass substrate is met, and the production efficiency is improved. The customer complaint problems (difficult starting of film tearing, smudginess, fingerprints, residues, abnormal marks and the like) can be effectively solved, the product strength is improved, and the cost for designing and manufacturing a silk-screen printing plate and the like is saved.
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Description

Technical Field

[0001] The invention mainly relates to the technical field of glass cutting, and in particular to a novel touch screen protective glue cutting process. Background Art

[0002] At present, the screen printing process of peelable adhesive in the touch screen industry is designed according to the product's graphic size (each small piece) and is produced and printed by screen printing. There is a 0.5mm area (reserved for cutting) from the outer edge of the product to the peelable adhesive edge, which is a blank area not covered by the peelable adhesive. This blank area will cause the tape to stick when the product is automatically peeled off, resulting in abnormal film tearing (fragmentation). After the peelable adhesive is torn off, there will be abnormalities such as peelable adhesive edge marks, dirt, residue, and fingerprints. The schematic diagram of the coordination of the glass substrate and the peelable adhesive in the product processed in the prior art refers to the attached figure in the specification. Figure 2 and Figure 3 .

[0003] The existing cutting equipment (infrared laser / knife wheel) on the market cannot directly cut products with peelable adhesive. The peelable adhesive will affect the transmission of the infrared laser light source, and the angle and teeth of the conventional knife wheel cannot cut the product in the (peelable adhesive + product) state.

[0004] Since customers often complain about the difficulty in starting the peelable adhesive film and the dirty marks on the peelable adhesive film, the inventor has proposed a new touch screen protective adhesive cutting process. By redesigning the structure of the cutter wheel, the cutter wheel is convenient for the complete cutting of the glass substrate and the protective layer, avoiding the traditional cutter wheel's inability to cut the glass substrate normally or the occurrence of burrs or peeling when cutting the protective layer. The glass substrate of the product cut by the improved cutter wheel is completely covered by the protective layer, avoiding technical problems such as oil printing and dirt on the glass substrate in subsequent operations. Summary of the invention

[0005] 1. Technical problems solved by the invention: The invention provides a novel touch screen protective glue cutting process, which solves the technical problem that the product becomes dirty or the protective layer is damaged when the existing equipment cuts the blank substrate combined with the glass substrate and the protective layer.

[0006] 2. Technical solution: To achieve the above object, the technical solution provided by the present invention is: a new touch screen protective glue cutting process, comprising the following steps: The protective layer covers the glass substrate, and the protective layer forms a blank substrate after drying.

[0007] Fix the blank substrate on the workbench, and the linear module moves the workbench to the bottom of the gantry three-coordinate machine.

[0008] The gantry three-coordinate mobile cutting mechanism moves the cutter wheel to the top of the blank substrate. The cutting mechanism changes the pressure of the cutter wheel on the blank substrate through the preset lifting module.

[0009] Use the cutting wheel to cut the blank substrate according to the preset different product specifications.

[0010] Furthermore, the top of the glass substrate is divided into a cutting surface, and the entire cutting surface is covered with a protective layer, and the protective layer is a peelable adhesive.

[0011] The improved cutter wheel can cut the blank substrate composed of the peelable adhesive and the glass substrate, wherein the cut edge of the blank substrate is free of peelable adhesive burrs and cracks, so the peelable adhesive can completely cover the glass substrate, and there is no need to make more requirements on the printing range and shape of the peelable adhesive on the glass substrate, which simplifies the processing flow of the blank substrate and saves the production cost of the peelable adhesive silk screen.

[0012] At the same time, the peelable adhesive completely covers the glass substrate, and in the subsequent peelable adhesive peeling operation, it is convenient for the user to peel the peelable adhesive from the glass substrate, and the film peeling operation is convenient to operate.

[0013] Furthermore, the protective layer construction process of the glass substrate includes the following steps: The cutting blade surface of the glass substrate is cleaned.

[0014] Place the cleaned glass substrate and adjust the cutting blade surface to be level.

[0015] The protective layer is covered on the horizontal cutting blade surface, where the protective layer completely covers the cutting blade surface.

[0016] Furthermore, the cutting process of the glass substrate includes the following steps: The gantry three-coordinate system and the cutting mechanism work together to drive the cutter wheel to cut on the glass substrate according to the preset product parameters.

[0017] The cutter wheel cuts the protective layer and the glass substrate according to the preset product parameters and fits the edge of the product shape.

[0018] The cutting surface of the cut product is completely covered by the protective layer.

[0019] Furthermore, the cutting mechanism includes a lifting module, and a cutter wheel is movably connected to the bottom output end of the lifting module. The sawtooth angle of the cutter wheel is between 100°-120°, and the number of teeth of the cutter wheel is between 460-520.

[0020] The lifting module configured in the cutting mechanism can be equipped with optional electric push rods, cylinders and motor linear modules, etc., which can provide a mechanical structure with linear movement direction.

[0021] The improved cutter wheel structure can complete the cutting operations of the peelable adhesive and the glass substrate at the same time. Compared with the blank exposed area that needs to be reserved on the glass substrate when printing the traditional peelable adhesive, the generation of the blank exposed area will cause processing marks such as oil printing and dirt to appear in the area corresponding to the blank exposed area on the glass substrate.

[0022] 3. Beneficial effects: Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects: The present invention provides a new touch screen protective adhesive cutting process. The redesigned cutter wheel is adjusted in sawtooth angle and number of teeth, which brings a new process technology for peelable adhesive cutting and molding, meets the simultaneous cutting operation requirements of the peelable adhesive and glass substrate on the blank substrate, can effectively solve customer complaints (difficulty in tearing the film, dirt, fingerprints, residue, abnormal imprints, etc.) and increase product strength, and saves the cost of silk screen design and production; The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the mechanical processing structure of the blank substrate product of the present invention; Figure 2 It is a schematic diagram of the covering of the peelable adhesive and the glass substrate in the prior art; Figure 3 It is a schematic diagram of the cooperation between the glass substrate and the peelable adhesive after the blank substrate is cut in the prior art; Figure 4 It is a schematic diagram of the covering of the peelable adhesive of the adaptable cutter wheel and the glass substrate of the present invention; Figure 5 It is a schematic diagram of the cooperation between the glass substrate and the peelable adhesive after the blank substrate is cut by the knife wheel of the present invention.

[0024] Reference numerals: Gantry three coordinates -1; Cutting mechanism-2; lifting module-21; cutting wheel-22; Linear module-3; Workbench-4. DETAILED DESCRIPTION

[0025] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0026] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may also be a central element; the terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.

[0028] See attached Figure 1-5 The present invention provides a novel touch screen protective adhesive cutting process, comprising the following steps: The protective layer covers the glass substrate, and the protective layer forms a blank substrate after drying.

[0029] The blank substrate is fixed on the workbench 4 , and the linear module 3 moves the workbench 4 to the bottom of the gantry three-coordinate system 1 .

[0030] The gantry three-coordinate machine 1 moves the cutting mechanism 2 to move the cutter wheel 22 to the top of the blank substrate. The cutting mechanism 2 changes the pressure of the cutter wheel 22 on the blank substrate through the preset lifting module 21.

[0031] The cutter wheel 22 is used to cut the blank substrate according to different preset product specifications.

[0032] In this embodiment, the top of the glass substrate is divided into a cutting surface, and the entire cutting surface is covered with a protective layer, which is a peelable adhesive.

[0033] The design of the protective layer is preferably a peelable adhesive in the present application, and the peelable adhesive is printed on the glass substrate to form a blank substrate.

[0034] In the present solution, the number of teeth and the angle of the cutter wheel 2 are redesigned so that the glass substrate and the peelable adhesive can be cut at the same time, and there is no peeling of the peelable adhesive and cracking of the glass substrate at the edge of the cut blank substrate. Therefore, there is no need to refer to the operation of designing a screen and reserving a blank exposed area in the peelable adhesive printing work before cutting the traditional blank substrate, which effectively saves the printing and production costs of the peelable adhesive screen and the workload of screen design and drawing, simplifies the process in the entire production link of the blank substrate, and improves the production efficiency of the blank substrate from the glass substrate to the finished product stage after cutting.

[0035] At the same time, the glass substrate can be fully covered by the peelable adhesive, and the edges of the cut products are protected. Therefore, the strength of the products cut by the redesigned cutter wheel 22 in the four-point bending test is significantly stronger than that of the products in the prior art that require reserved blank exposed areas.

[0036] In this embodiment, the protective layer construction process of the glass substrate includes the following steps: The cutting blade surface of the glass substrate is cleaned.

[0037] Place the cleaned glass substrate and adjust the cutting blade surface to be level.

[0038] The protective layer is covered on the horizontal cutting blade surface, where the protective layer completely covers the cutting blade surface.

[0039] In this embodiment, the cutting process of the glass substrate includes the following steps: The gantry three-coordinate system 1 and the cutting mechanism 2 cooperate to drive the cutter wheel 22 to cut on the glass substrate according to preset product parameters.

[0040] The cutter wheel 22 cuts the protective layer and the glass substrate according to preset product parameters and in accordance with the product's outer shape edge.

[0041] The cutting surface of the cut product is completely covered by the protective layer.

[0042] In this embodiment, the cutting mechanism 2 includes a lifting module 21, and the bottom output end of the lifting module 21 is movably connected to a cutter wheel 22, the sawtooth angle of the cutter wheel 22 is between 100°-120°, and the number of teeth of the cutter wheel 22 is between 460-520.

[0043] The redesigned cutter wheel 22 is adjusted in sawtooth angle and number of teeth, bringing a new process technology for peelable adhesive cutting and forming, meeting the needs of simultaneous cutting of peelable adhesive and glass substrate on blank substrate, and can effectively solve customer complaints such as difficulty in tearing film, dirt, fingerprints, residue, abnormal imprints, etc., increase product strength, and save costs such as silk screen screen design and production.

[0044] The peelable adhesive covers the entire surface of the glass substrate, reducing processing traces such as dirt on the glass substrate. The edge of the peelable adhesive in the cut product is close to the edge of the glass substrate, which is convenient for users to carry out subsequent peelable adhesive removal operations. Compared with existing products with reserved blank exposed areas, users do not need to use tools to scrape the surface of the glass substrate to remove the peelable adhesive, thereby improving the product yield of the glass substrate after cutting.

[0045] The above-described embodiments only express a certain implementation mode of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the patent scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A new touch screen protective adhesive cutting process, characterized in that: The steps include: The protective layer covers the glass substrate, and the protective layer is dried to form a blank substrate; The blank substrate is fixed on the workbench (4), and the linear module (3) moves the workbench (4) to the bottom of the gantry three-coordinate system (1); The gantry three-coordinate machine (1) moves the cutting mechanism (2) to move the cutter wheel (22) above the blank substrate, and the cutting mechanism (2) changes the pressure of the cutter wheel (22) on the blank substrate through the preset lifting module (21); The cutter wheel (22) is used to cut the blank substrate according to different preset product specifications.

2. The novel touch screen protective adhesive cutting process according to claim 1 is characterized in that: The top of the glass substrate is divided into a cutting surface, and the entire cutting surface is covered with a protective layer, and the protective layer is a peelable adhesive.

3. The novel touch screen protective adhesive cutting process according to claim 2 is characterized in that: The protective layer construction process of the glass substrate comprises the following steps: Cleaning the cutting blade surface of the glass substrate; Place the cleaned glass substrate and adjust the cutting blade surface to be horizontal; The protective layer is covered on the horizontal cutting blade surface, where the protective layer completely covers the cutting blade surface.

4. The novel touch screen protective adhesive cutting process according to claim 2 is characterized in that: The glass substrate cutting process comprises the following steps: The gantry three-coordinate machine (1) and the cutting mechanism (2) cooperate to drive the cutter wheel (22) to cut on the glass substrate according to preset product parameters; The cutter wheel (22) cuts the protective layer and the glass substrate in accordance with preset product parameters and in accordance with the edge of the product shape; The cutting surface of the cut product is completely covered by the protective layer.

5. The novel touch screen protective adhesive cutting process according to claim 1 is characterized in that: The cutting mechanism (2) comprises a lifting module (21), the bottom output end of the lifting module (21) being movably connected to a cutter wheel (22), the sawtooth angle of the cutter wheel (22) being between 100° and 120°, and the number of teeth of the cutter wheel (22) being between 460 and 520.

Citation Information

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