Square billet deburring machine and control method
By combining three pressure rollers and multiple adjustable-height individual scraper assemblies, the problems of incomplete burr removal and complex equipment space occupation in existing billet deburring machines have been solved, achieving efficient and stable burr removal results.
Patent Information
- Application Number
- CN202411499986.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-10
AI Technical Summary
Existing billet deburring machines are prone to incomplete burr removal due to insufficient lifting force or burr residue due to scraper width not being adapted to billet deformation. In addition, the equipment has a complex structure and occupies a large space, making it difficult to achieve efficient and stable deburring operations.
The billet is positioned by a three-roller pressure roller mechanism, combined with multiple adjustable-height individual scraper assemblies. Through the horizontal movement and lifting coordination of the scraper mechanism, the deburring operation at the head and tail of the billet is achieved. The baffle arm is used to prevent the billet from retreating, ensuring the quality of deburring.
It improves deburring efficiency and quality, reduces equipment space occupation, simplifies motion control, adapts to billet surface deformation, and ensures complete burr removal.
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Figure CN119282256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of square billet deburring, in particular to a square billet deburring machine and a control method. Background Art
[0002] After the billet is cut by the flame cutting machine, burrs will be generated on its lower surface. Most of the existing billet deburring machines use a single double-edged scraper to remove the burrs. Specifically, during the transportation of the billet, the scraper rises and uses the blade on one side to remove the burrs on the head of the billet, and uses the blade on the other side to remove the burrs on the tail of the billet. For example, the patent with the authorization announcement number CN212350642U discloses a deburring machine using the above method. However, the above deburring process requires the scraper to rise and support the lower surface of the billet, which requires a vertical upward force on the billet to make the scraper close to the lower surface of the billet to complete the deburring operation. However, if the lifting force of the scraper is too large, the billet will be lifted from the transport roller and the billet will be separated from the transport roller, affecting the transportation of the billet. If the lifting force of the scraper is adjusted to a small value, the burrs will not be completely removed.
[0003] In addition, the scraper used in the existing billet deburring machine is usually an integral scraper, the width of the scraper is slightly wider than the width of the billet cross section, but the cross section of the billet will shrink and deform during the casting process, and bulges or depressions are likely to occur on the lower surface of the billet, and the blade of the integral scraper is flat. In the process of removing burrs, when scraping burrs on the raised parts, burrs on both sides may remain, and when scraping burrs on the recessed parts, burrs in the middle part may remain, resulting in incomplete burr removal.
[0004] A combined billet deburring machine is disclosed in the patent with authorization announcement number CN202207840U. The device removes burrs by combining a rotating blade and a horizontal scraper, but the rotating blade and the horizontal blade are both mounted on a swinging frame. One end of the swinging frame is the support point of the swinging shaft, and the other end is supported by a lifting cylinder and the lifting cylinder controls the cutter head to be in tight contact with the billet. If the device is not well controlled, the billet may be lifted from the transport roller.
[0005] The patent with authorization announcement number CN214108721U discloses a mechanism for removing burrs from the ends of square billets with front and rear pressure rollers. The device uses two front and rear pressure roller assemblies to press the running square billet, so that it runs smoothly and ensures that the bottom of the square billet is in close contact with the cleaning roller. However, the device uses a cleaning roller to clean the burrs under the square billet. The cleaning roller part can only realize the lifting action and cannot cooperate with the movement to complete the deburring operation. In addition, when the lower surface of the above-mentioned square billet shrinks and deforms to produce bulges or depressions, it is still easy to cause the burrs to be not removed cleanly.
[0006] The patent with authorization announcement number CN105619201B discloses a square steel and square billet deburring device and a process method thereof. The device uses a first transverse spiral roller and a second transverse spiral roller to cooperate to complete the deburring operation of the square billet, but the structure of the device is not compact enough, the installation space occupied is large, and the action control is relatively complex. Summary of the invention
[0007] The object of the present invention is to provide a billet deburring machine and a control method, which positions the billet through a three-roller pressure roller mechanism, and utilizes the movement of a scraper assembly in a scraper mechanism to cooperate with the billet transmission to complete the deburring operation of the head end and the tail end of the billet. At the same time, the scraper assembly adopts a segmented structure including multiple single scrapers to adapt to the protrusions and depressions formed on the lower surface of the billet due to shrinkage deformation, which not only improves the deburring efficiency, but also improves the deburring operation quality.
[0008] The objective of the present invention is achieved through the following technical solutions:
[0009] A square billet deburring machine comprises a frame, a pressure roller mechanism, a scraper mechanism and a stop arm, wherein the pressure roller mechanism comprises a first pressure roller assembly and a second pressure roller assembly, and the first pressure roller assembly is arranged on the input side of the frame and is provided with a swingable first pressure roller, and the second pressure roller assembly is arranged on the output side of the frame and is provided with a second pressure roller and a third pressure roller, wherein the second pressure roller is swingably arranged on a side close to the frame, and the third pressure roller is swingably arranged on a side away from the frame, the stop arm is rotatably arranged on the upper end of the frame and between the first pressure roller and the second pressure roller, and the stop arm only rotates toward the output side of the frame, the scraper mechanism is horizontally movably arranged inside the frame, and a liftable scraper assembly is arranged on the upper end of the scraper mechanism, and the scraper assembly comprises a plurality of single scrapers which are arranged in parallel and can adjust the height.
[0010] The first pressure roller assembly includes a first pressure roller driving device, a first middle arm and a first swing arm which are hingedly connected in sequence, and the first pressure roller is arranged at the end of the first swing arm, a first bracket is arranged on the input side of the upper end of the frame, the first middle arm and the first swing arm are connected by a first hinge shaft, and the first hinge shaft is installed on the first bracket.
[0011] The second pressure roller assembly includes a third swing arm and a second pressure roller driving device, a second intermediate arm and a second swing arm which are hingedly connected in sequence, and the second pressure roller is arranged at the end of the second swing arm, and a second bracket is arranged on the output side of the upper end of the frame body, the second intermediate arm and the second swing arm are connected through a second hinge shaft, and the second hinge shaft is installed on the second bracket, a driving gear is provided on the second hinge shaft, and an intermediate gear is provided on the second bracket, the third swing arm is rotatably installed on the second bracket through the third hinge shaft, and a driven gear is provided on the third hinge shaft, and the driving gear, the intermediate gear and the driven gear are meshed in sequence.
[0012] The barrier arm includes a barrier arm body and a barrier arm swivel seat. A horizontal mounting beam is provided at the upper end of the frame, and the barrier arm swivel seat is rotatably mounted on the mounting beam via a barrier arm hinge shaft. The barrier arm body is mounted on the barrier arm swivel seat, a block is provided on the mounting beam, a barrier arm limiting shaft cooperating with the block is provided at the upper end of the barrier arm body, and a barrier arm contact is provided at the lower end of the barrier arm body.
[0013] The scraper mechanism includes a movable frame, a transverse driving device and a lifting driving device, wherein the movable frame is driven to move horizontally within the frame body by the transverse driving device arranged at the lower end of the frame body, the lifting driving device is arranged on the movable frame, and the scraper assembly is driven to rise and fall by the lifting driving device.
[0014] A base is provided at the lower end of the frame, and two groups of track assemblies are provided in the base, rollers are provided on both sides of the lower end of the mobile frame, and the rollers cooperate with the track assemblies on the corresponding sides, the transverse driving device is provided between the two groups of track assemblies, and the transverse driving device is a double-output shaft structure, and the output shafts at both ends of the transverse driving device are respectively connected to the corresponding side ends of the mobile frame through connecting parts.
[0015] The track assembly includes a track frame fixedly arranged in the base at the lower end of the frame body, the track frame includes a side mounting plate, a lower mounting plate and an upper mounting plate, wherein the transverse driving device is fixedly arranged between the two side mounting plates, a lower mounting plate is provided on the upper side of the side mounting plate, and a lower track is provided on the lower mounting plate, the upper mounting plate is arranged on the upper side of the lower mounting plate, and an upper track is provided on the lower side of the upper mounting plate, and L-shaped roller brackets are provided on both sides of the lower end of the moving frame, and the rollers are arranged on the roller brackets and between the upper track and the lower track on the corresponding side.
[0016] The scraper assembly includes a scraper mounting seat, a knife rod, a spring, a guide slide assembly and a lock nut, wherein the scraper mounting seat is slidably connected to the movable frame on both sides and is driven to rise and fall by the lifting drive device, the scraper mounting seat is provided with a plurality of mounting holes, the knife rod is inserted into the corresponding mounting holes, and a guide slide assembly is provided between the outer wall of the knife rod and the inner wall of the mounting hole, the upper end of the knife rod is fixedly connected to the corresponding single scraper, a spring is provided in the lower part of the guide slide assembly, and a spring upper limit surface is provided in the middle part of the knife rod to abut against the upper end of the spring, a spring lower limit surface is provided in the lower end of the guide slide assembly to abut against the lower end of the spring, a knife rod locking shaft is provided at the lower end of the knife rod, and the knife rod locking shaft extends to the outside of the scraper mounting seat and is threadedly connected to the corresponding lock nut.
[0017] A control method of the billet deburring machine is specifically as follows: when the billet does not enter the frame, the first pressure roller, the second pressure roller and the third pressure roller in the pressure roller mechanism are all in a high position, the scraper mechanism is at the input side of the frame, and the scraper assembly is in a low position;
[0018] When the head end of the billet is transported into the frame through the conveying roller, the first pressing roller rotates downward to press the head end of the billet, the scraper assembly rises and abuts against the lower side of the head end of the billet, and then the scraper mechanism moves in the same direction as the conveying direction of the conveying roller so that the scraper assembly removes the burrs on the lower side of the head end of the billet, and the scraper mechanism moves to the output side of the frame, and then the scraper assembly descends to return to a low position, and the first pressing roller rotates upward to return to a high position;
[0019] The billet continues to be transported through the conveying roller until the tail end of the billet moves above the scraper mechanism on the output side of the frame. The second and third rollers in the roller mechanism turn down to press the billet, and the scraper assembly rises again to abut against the lower side of the tail end of the billet. The scraper mechanism then moves in the opposite direction of the conveying direction of the conveying roller to allow the scraper assembly to remove burrs on the lower side of the tail end of the billet, and the scraper mechanism returns to the input side of the frame. The scraper assembly then descends to return to a low position, and the second and third rollers turn up to return to a high position.
[0020] When the billet is transmitted in the frame through the transmission roller, the blocking arm is driven to rotate toward the output side of the frame. When the tail end of the billet is deburred, the tail end of the billet is blocked and limited by the blocking arm.
[0021] The advantages and positive effects of the present invention are:
[0022] 1. The present invention positions the square billet by a three-roller pressing mechanism, wherein when deburring is performed on the head end of the square billet, the first roller in the pressing mechanism is operated to press the square billet, and when deburring is performed on the tail end of the square billet, the second roller and the third roller in the pressing mechanism are operated to press the square billet, and considering that there is no equipment limit at the front of the billet after it is output, the third roller can press a position close to the middle of the billet, thereby cooperating with the second roller to ensure the flat state of the billet, thereby ensuring the deburring quality of the tail end of the billet.
[0023] 2. The pressing roller mechanism of the present invention is provided with a driving gear on the second hinge shaft at the connection between the second middle arm and the second swing arm, and a driven gear is provided on the third hinge shaft connecting the third swing arm and the upper end of the frame, and the driving gear drives the driven gear to rotate through the torque transmitted by the intermediate gear, so that the swinging of the second swing arm can also drive the swinging of the third swing arm, thereby achieving the purpose of using one driving device to drive the second pressing roller and the third pressing roller to move, which will not increase the number of driving devices of the entire equipment, thereby ensuring that the manufacturing cost of the equipment is controllable, and the present invention can also achieve the purpose of the second pressing roller first contacting the upper surface of the square billet for positioning, and then the third pressing roller contacting the upper surface of the square billet for flattening through the design of gear transmission ratio, the length of the second swing arm and the third swing arm.
[0024] 3. The scraper mechanism of the present invention is provided with a movable frame which can move horizontally left and right in the frame body, and the scraper assembly is driven to move by the movable frame to cooperate with the transmission of the square billet on the transmission roller to complete the deburring operation of the head end and the tail end of the square billet, which will not affect the transmission process of the square billet, and can realize the cyclic deburring operation of the head end and the tail end of each square billet, thereby improving the working efficiency. In addition, the movable frame, the transverse driving device and other components in the scraper mechanism of the present invention are all integrated in the frame body, so the overall structure of the present invention is compact and will not take up too much installation space.
[0025] 4. The lower end of the movable frame of the scraper mechanism of the present invention is provided with an L-shaped roller bracket, on which a roller is provided, and the roller is in a clamping cooperation form with the upper track and the lower track in the frame base, so that it can ensure that the movable frame moves smoothly and the scraper assembly can be lifted and lowered vertically and smoothly without deviation.
[0026] 5. The present invention provides a stop arm at the upper end of the frame, and the stop arm can only rotate toward the output side of the frame through the cooperation of the stop arm limit shaft and the stop block at the upper end. When the billet is transmitted, the stop arm will make adaptive rotation without affecting the transmission of the billet. When deburring the tail end of the billet, since the billet transmission direction is opposite to the moving direction of the scraper assembly, the scraper assembly may drive the billet (especially the small-sized and relatively light-weight billet) to retreat in the opposite direction and fail to complete the deburring operation smoothly. However, the present invention blocks the tail end of the billet from retreating by the stop arm contact at the lower end of the stop arm, thereby ensuring that the deburring operation at the tail end of the billet can be carried out smoothly.
[0027] 6. The present invention changes the single scraper in the prior art into a segmented structure including multiple single scrapers, and the width of each scraper is relatively small. In this way, when the present invention is working, each single scraper can automatically compress its own spring according to the protrusions and depressions on the lower surface of the square billet to achieve height adjustment to ensure that the burrs are removed cleanly.
[0028] 7. The present invention takes into account that the cross-section of the billet is small, and it is easy to deform in a red-hot state, and it may also deviate from the center during transportation. Therefore, the combined width of each single scraper in the scraper assembly of the present invention is greater than the width of the billet, wherein the combined width of all the single scrapers except the outermost single scrapers on both sides is close to the cross-sectional width of the billet and greater than the width of the billet, and when the billet deflects to the left or right, the outermost single scrapers on both sides will be used, so that the present invention can have the single scrapers working within the deformation range of the billet, thereby avoiding the situation where burrs are not scraped due to the narrow width of the tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 The working state of the present invention is shown in FIG. Figure 1 ,
[0030] Figure 2 The working state of the present invention is shown in FIG. Figure 2 ,
[0031] Figure 3 The working state of the present invention is shown in FIG. Figure 3 ,
[0032] Figure 4 The working state of the present invention is shown in FIG. Figure 4 ,
[0033] Figure 5 for Figure 4 Schematic diagram of the middle scraper assembly and the baffle arm when processing the tail of the billet Figure 1 ,
[0034] Figure 6 for Figure 4 Schematic diagram of the middle scraper assembly and the baffle arm when processing the tail of the billet Figure 2 ,
[0035] Figure 7 The working state of the present invention is shown in FIG. Figure 5 ,
[0036] Figure 8 The working state of the present invention is shown in FIG. Figure 6 ,
[0037] Fig. 9 for Figure 1 A-direction view in
[0038] Fig.10 for Fig. 9 Schematic diagram of the scraper assembly structure.
[0039] Among them, 1 is a frame, 101 is a first bracket, 102 is a second bracket, 103 is a base, 2 is a roller mechanism, 201 is a first roller driving device, 202 is a first intermediate arm, 203 is a first swing arm, 204 is a first roller, 205 is a second roller driving device, 206 is a second intermediate arm, 207 is a second swing arm, 208 is a second roller, 209 is a driving gear, 210 is an intermediate gear, 211 is a driven gear, 212 is a third swing arm, 213 is a third roller, 3 is a scraper mechanism, 301 is a scraper assembly, 3011 is a single scraper, 3012 is a knife bar, 30121 is a knife bar locking shaft, 30122 is a spring upper limit surface, 3013 is an upper guide sleeve, 30 14 is a lower guide sleeve, 3015 is a spring, 3016 is a lock nut, 3017 is a gasket and washer assembly, 3018 is a scraper mounting seat, 3019 is a lower limit surface of the spring, 302 is a movable frame, 3021 is a roller bracket, 303 is a transverse driving device, 304 is a roller, 305 is a lifting driving device, 306 is a track assembly, 3061 is an upper track, 3062 is a lower track, 307 is a side mounting plate, 308 is a lower mounting plate, 309 is an upper mounting plate, 310 is a connecting piece, 4 is a barrier arm, 401 is a barrier arm contact, 402 is a barrier arm body, 403 is a barrier arm hinge shaft, 404 is a barrier arm swivel seat, 405 is a block, 406 is a barrier arm limit shaft, 5 is a square billet, and 6 is a transmission roller. DETAILED DESCRIPTION
[0040] The present invention will be further described below in conjunction with the accompanying drawings.
[0041] like Figures 1 to 10 As shown, the present invention includes a frame 1, a roller mechanism 2, a scraper mechanism 3 and a stop arm 4, wherein the roller mechanism 2 includes a first roller assembly and a second roller assembly, and the first roller assembly is arranged on the billet input side of the frame 1 and is provided with a swingable first roller 204, the second roller assembly is arranged on the billet output side of the frame 1 and is provided with a second roller 208 and a third roller 213, wherein the second roller 208 is swingably arranged on a side close to the frame 1, and the third roller 213 is swingably arranged on a side away from the frame 1, the stop arm 4 is rotatably arranged on the upper end of the frame 1 and is arranged between the first roller 204 and the second roller 208, the scraper mechanism 3 is horizontally movably arranged inside the frame 1, and the upper end of the scraper mechanism 3 is provided with a liftable scraper assembly 301, as shown in FIG. Fig.10 As shown, the scraper assembly 301 includes a plurality of single scrapers 3011 which are arranged in parallel and have adjustable heights.
[0042] like Figure 1 As shown, in this embodiment, the first pressing roller assembly includes a first pressing roller driving device 201, a first intermediate arm 202 and a first swing arm 203 which are hingedly connected in sequence, and the first pressing roller 204 is arranged at the end of the first swing arm 203. Figure 1 As shown, the first bracket 101 is provided on the input side of the upper end of the frame 1, the first intermediate arm 202 and the first swing arm 203 are connected by a first hinge shaft, and the first hinge shaft is installed on the first bracket 101. In this embodiment, the first pressure roller driving device 201 can be a hydraulic cylinder or other device.
[0043] like Figure 1 As shown, in this embodiment, the second pressing roller assembly includes a third swing arm 212 and a second pressing roller driving device 205, a second intermediate arm 206 and a second swing arm 207 which are hingedly connected in sequence, and the second pressing roller 208 is arranged at the end of the second swing arm 207. Figure 1 As shown, the output side of the upper end of the frame body 1 is provided with a second bracket 102, the second intermediate arm 206 and the second swing arm 207 are connected through a second hinge shaft, and the second hinge shaft is installed on the second bracket 102. In this embodiment, a driving gear 209 is provided on the second hinge shaft, and a plurality of intermediate gears 210 are provided on the second bracket 102. The third swing arm 212 is rotatably installed on the second bracket 102 through the third hinge shaft, and a driven gear 211 is provided on the third hinge shaft. The driving gear 209, the intermediate gear 210, and the driven gear 211 are meshed in sequence, so that when the second swing arm 207 rotates, the third swing arm 212 can be driven to rotate through the above gear transmission, and the third pressure roller 213 is provided at the end of the third swing arm 212. In this embodiment, the second pressure roller driving device 205 can also adopt a hydraulic cylinder or other devices.
[0044] like Figure 1 and Figures 5-6 As shown, in this embodiment, the barrier arm 4 includes a barrier arm body 402 and a barrier arm swivel seat 404, a horizontal mounting beam is provided at the upper end of the frame body 1, and the barrier arm swivel seat 404 is rotatably mounted on the mounting beam through a barrier arm hinge shaft 403, the barrier arm body 402 is mounted on the barrier arm swivel seat 404 and driven to rotate by the barrier arm swivel seat 404, a stopper 405 is provided on the mounting beam, a barrier arm limiting shaft 406 that cooperates with the stopper 405 is provided at the upper end of the barrier arm body 402, and a barrier arm contact 401 is provided at the lower end of the barrier arm body 402, as shown in FIG. Figure 6 As shown, when the present invention removes burrs from the tail end of the square billet 5, the tail end of the square billet 5 will abut against the stop arm contact 401, and the stop arm limit shaft 406 and the stop block 405 will abut against each other to prevent the stop arm body 402 from rotating, thereby preventing the square billet 5 from moving backward.
[0045] like Figure 1 and Fig. 9As shown, in this embodiment, the scraper mechanism 3 includes a movable frame 302, a transverse driving device 303 and a lifting driving device 305, wherein the movable frame 302 is driven to move horizontally within the frame body 1 by the transverse driving device 303 arranged at the lower end of the frame body 1, the lifting driving device 305 is arranged on the movable frame 302, and the scraper assembly 301 is driven to rise and fall by the lifting driving device 305.
[0046] like Figure 1 and Fig. 9 As shown, in this embodiment, a base 103 is provided at the lower end of the frame body 1, and two groups of track assemblies 306 are provided in the base 103, rollers 304 are provided on both sides of the lower end of the mobile frame 302, and the rollers 304 cooperate with the track assemblies 306 on the corresponding sides, and the transverse driving device 303 is arranged between the two groups of track assemblies 306, and the transverse driving device 303 is a double-output shaft structure, and the output shafts at both ends are respectively connected to the corresponding side ends of the mobile frame 302 through connecting members 310 (connecting plates, connecting shafts, etc.). In this embodiment, the transverse driving device 303 adopts a double-output shaft hydraulic cylinder. When the shaft ends on both sides of the hydraulic cylinder are telescopically moved, the mobile frame 302 is driven to move horizontally left and right inside the frame body 1, and the range of left and right movement of the mobile frame 302 can be ensured. The double-output shaft hydraulic cylinder is a well-known technology in the art and is a commercially available product.
[0047] like Fig. 9 As shown, in this embodiment, the track assembly 306 includes a track frame fixedly mounted in the base 103 at the lower end of the frame body 1, and the track frame includes a side mounting plate 307, a lower mounting plate 308 and an upper mounting plate 309, wherein the transverse driving device 303 is fixedly mounted between the side mounting plates 307 of the two groups of track assemblies 306, a lower mounting plate 308 is provided on the upper side of the side mounting plate 307, and a lower track 3062 is provided on the lower mounting plate 308, the upper mounting plate 309 is arranged on the upper side of the lower mounting plate 308, and an upper track 3061 is provided on the lower side of the upper mounting plate 309, and L-shaped roller brackets 3021 are provided on both sides of the lower end of the moving frame 302, and the roller 304 is arranged on the roller bracket 3021 and between the upper track 3061 and the lower track 3062 on the corresponding side. The present invention can ensure that the moving frame 302 moves smoothly through the structure of the upper and lower track clamping rollers 304, and can also ensure that the scraper assembly 301 can be lifted and lowered vertically and smoothly without deviation.
[0048] like Figure 1 and Fig.10As shown, in this embodiment, the scraper assembly 301 includes a scraper mounting seat 3018, and each single scraper 3011 can be arranged on the scraper mounting seat 3018 with adjustable height, and the scraper mounting seat 3018 is slidably connected to the moving frame 302 on both sides and driven to rise and fall by the lifting drive device 305. In this embodiment, slide rails are provided on both sides of the moving frame 302, and sliders are provided on both sides of the scraper mounting seat 3018, and the sliders cooperate with the slide rails on the corresponding sides to realize the lifting and sliding connection between the scraper mounting seat 3018 and the moving frame 302, and the lifting drive device 305 can adopt a hydraulic cylinder or other devices.
[0049] like Fig.10 As shown, in this embodiment, the scraper assembly 301 includes a knife bar 3012, a spring 3015, a guide sleeve assembly and a lock nut 3016, wherein the scraper mounting seat 3018 is provided with a plurality of mounting holes, the knife bar 3012 is inserted into the corresponding mounting holes, and a guide sleeve assembly is provided between the outer wall of the knife bar 3012 and the inner wall of the mounting hole to ensure that the knife bar 3012 can smoothly slide vertically along the mounting hole, and the upper end of the knife bar 3012 is connected to the corresponding single scraper 3018 by bolts. 011 is fixedly connected, a spring 3015 is provided in the lower part of the guide sleeve assembly, and a spring upper limit surface 30122 is provided in the middle part of the knife bar 3012 to abut against the upper end of the spring 3015, a spring lower limit surface 3019 is provided in the lower end of the guide sleeve assembly to abut against the lower end of the spring 3015, a knife bar locking shaft 30121 is provided at the lower end of the knife bar 3012, and the knife bar locking shaft 30121 extends to the outside of the scraper mounting seat 3018 and is threadedly connected with the corresponding lock nut 3016.
[0050] like Fig.10 As shown, due to the reasons of continuous casting and roller conveying, the lower surface of the billet 5 is not flat. If the scraper is made into a single integral form, it is difficult to adapt to the uneven shape of the lower surface of the billet 5. The present invention changes the single scraper into a segmented structure including multiple single scrapers 3011, and the width of each scraper is relatively small. In this way, when the present invention is working, each single scraper 3011 can automatically compress the spring 3015 according to the protrusions and depressions on the lower surface of the billet 5 to achieve height adjustment to ensure that the burrs are removed cleanly. In this embodiment, five single scrapers 3011 are included, and the width of the three middle single scrapers 3011 combined together is similar to the cross-sectional width of the billet 5. Since the cross-section of the billet 5 is small, it is easy to deform in a red-hot state and may also deviate from the center during transportation. When the billet 5 deflects to the left, Fig.10 The leftmost single scraper 3011 will be used when the billet 5 deflects to the right. Fig.10The rightmost single scraper 3011 can be used, so that the present invention can have the single scraper 3011 work within the deformation range of the billet 5, thereby avoiding the situation where the burrs are not scraped due to the narrow width of the tool.
[0051] like Fig.10 As shown, in this embodiment, the guide sleeve assembly includes an upper guide sleeve 3013 and a lower guide sleeve 3014, wherein the lower guide sleeve 3014 is fixedly arranged at the lower portion of the corresponding mounting hole, the spring 3015 is arranged in the lower guide sleeve 3014, and the lower end of the lower guide sleeve 3014 is provided with a spring lower limit surface 3019 which abuts against the lower end of the spring 3015, and the upper guide sleeve 3013 is arranged at the upper portion of the corresponding mounting hole and is sleeved on the upper portion of the knife rod 3012.
[0052] like Fig.10 As shown, in this embodiment, a washer assembly 3017 is sleeved on the knife bar locking shaft 30121, and the washer assembly 3017 is arranged between the lock nut 3016 and the lower surface of the scraper mounting seat 3018. The washer assembly 3017 can be in the form of a combination of suitable washers, gaskets, etc. according to actual needs, which is a well-known technology in the art.
[0053] The working principle of the present invention is:
[0054] like Figures 1 to 10 As shown, the present invention transmits the billet 5 into the frame 1 of the present invention through the transmission roller 6 and completes the deburring operation. The transmission roller 6 is a well-known technology in the art.
[0055] When the present invention works, Figure 1 As shown, when the square billet 5 has not yet entered the frame 1 of the present invention, the first pressing roller 204, the second pressing roller 208 and the third pressing roller 213 in the pressing roller mechanism 2 are all in a high position, the movable frame 302 in the scraper mechanism 3 is at the input side of the frame 1, and the scraper assembly 301 on the movable frame 302 is in a low position.
[0056] like Figure 2 As shown, when the billet 5 is driven into the frame 1 of the present invention through the transmission roller 6, the first roller driving device 201 in the roller mechanism 2 starts to drive the first intermediate arm 202 to rotate, and then drives the first swing arm 203 to rotate so that the first roller 204 turns downward to press the head end of the billet 5, and the scraper assembly 301 is driven to rise through the lifting drive device 305 on the movable frame 302 to abut against the lower side of the head end of the billet 5. The first roller 204 can ensure that the lower side of the billet 5 is in full contact with the scraper assembly 301. At this time, the second roller 208 and the third roller 213 in the roller mechanism 2 are still in a high position and will not affect the movement of the billet 5.
[0057] Then the transverse driving device 303 in the scraper mechanism 3 starts to drive the moving frame 302 to move to the left, thereby driving the scraper assembly 301 to move to the left to complete the deburring operation on the lower side of the head end of the billet 5. At this time, it is necessary to ensure that the moving speed of the scraper assembly 301 is faster than the transmission speed of the transmission roller 6, so that the billet on the lower surface of the head end of the billet 5 can be scraped off instantly by the scraper assembly 301. After completing the deburring operation on the head end of the billet 5, Figure 3 As shown, the scraper mechanism 3 also moves to the output side of the frame 1, and then the scraper assembly 301 descends to restore to a low position, and the first pressure roller 204 rotates upward to restore to a high position, and then Figure 4 As shown, the billet 5 continues to move to the left until the tail end of the billet 5 moves above the scraper mechanism 3 located on the output side of the frame 1 .
[0058] like Figure 4 As shown, when the tail end of the billet 5 moves to above the scraper mechanism 3 located on the output side of the frame 1, the second roller driving device 205 in the roller mechanism 2 is started. On the one hand, the second roller driving device 205 drives the second swing arm 207 to swing through the second intermediate arm 206 so that the second roller 208 is pressed on the upper surface of the tail end of the billet 5. On the other hand, when the second swing arm 207 rotates, the driving gear 209 on the second hinge shaft rotates, and the torque is transmitted through each intermediate gear 210 to drive the driven gear 211 on the third hinge shaft to rotate, so that the third hinge shaft drives the third swing arm 212 to swing and the third roller 213 is pressed on the upper surface of the billet 5. The reason for such a design is that when the billet 5 is input, since its rear part is still in the flame cutting machine and other equipment, it generally does not warp, and the billet 5 is output After that, there is no equipment in the front part. At this time, the tail end of the billet 5 is clamped by the second pressing roller 208 and the scraper assembly 301. The billet 5 may be tilted upward, which will affect the quality of burr removal. The present invention adds a third pressing roller 213, and the third swing arm 212 is longer than the second swing arm 207, which can make the third pressing roller 213 pressed at a position close to the middle of the billet 5. In this way, the present invention can ensure the flatness of the billet 5 during deburring through the joint action of the third pressing roller 213 and the second pressing roller 208, thereby ensuring the deburring quality. In addition, the present invention can achieve the purpose of the second pressing roller 208 first contacting the upper surface of the billet 5 for positioning, and then the third pressing roller 213 contacting the upper surface of the billet 5 for flattening through the design of the gear transmission ratio, the length of the second swing arm 207 and the third swing arm 212.
[0059] When the billet 5 is pressed by the second pressing roller 208 and the third pressing roller 213 and the scraper assembly 301 abuts against the lower surface of the tail end of the billet 5, the scraper assembly 301 quickly moves to the right to complete the deburring operation of the tail end of the billet 5, specifically: Figure 5As shown, when the billet 5 has not separated from the blocking arm 4, since the upper end of the blocking arm 4 is only provided with a block 405 on one side close to the output side of the frame 1, and the other side is not provided with a block 405, the blocking arm 4 will not affect the leftward movement of the billet 5, and it can be adaptively rotated with the transmission of the billet 5. When the billet 5 separates from the blocking arm 4, the blocking arm 4 will automatically return to the vertical position, and the blocking arm 4 cannot rotate to the other side because the upper end blocking arm limit shaft 406 is against the block 405 at the upper end of the frame 1. When the tail end of the billet 5 is positioned, the transverse driving device 303 in the scraper mechanism 3 is started again to drive the movable frame 302 to move right, and then drive the scraper assembly 301 to move quickly to the right. Since the moving direction of the movable frame 302 is opposite to the transmission direction of the transmission roller 6 and the moving speed is faster, some billets 5 with relatively small size specifications are easily driven by the scraper assembly 301 to retreat to the right, and as shown in FIG. Figure 6 As shown, since the blocking arm 4 cannot rotate, the blocking arm contact 401 at the lower end of the blocking arm 4 can block the square billet 5 from retreating, thereby ensuring that the scraper assembly 301 can complete the deburring operation on the lower surface of the tail end of the square billet 5.
[0060] like Figures 7-8 As shown, after the device of the present invention completes the deburring operation of the tail end of the billet 5, the scraper mechanism 3 also returns to the input side of the frame 1, and then the scraper assembly 301 descends and returns to the low position, and the second pressure roller 208 and the third pressure roller 213 also swing up and return to the high position. After the billet 5 is completely output, the next billet 5 can continue to be input into the frame 1 and repeat the above process, so that it can cooperate with the transmission roller 6 to realize automatic continuous cycle operation.
Claims
1. A billet deburring machine, characterized in that: The invention comprises a frame (1), a pressure roller mechanism (2), a scraper mechanism (3) and a stop arm (4), wherein the pressure roller mechanism (2) comprises a first pressure roller assembly and a second pressure roller assembly, and the first pressure roller assembly is arranged on the input side of the frame (1) and is provided with a swingable first pressure roller (204), and the second pressure roller assembly is arranged on the output side of the frame (1) and is provided with a second pressure roller (208) and a third pressure roller (213), wherein the second pressure roller (208) is swingably arranged on a side close to the frame (1), and the third pressure roller (213) is swingably arranged on a side close to the frame (1), and the third pressure roller (213) is swingably arranged on a side close to the frame (1). The retaining arm (4) is rotatably arranged at a side away from the frame (1); the retaining arm (4) is rotatably arranged at the upper end of the frame (1) and arranged between the first pressure roller (204) and the second pressure roller (208); and the retaining arm (4) only rotates toward the output side of the frame (1); the scraper mechanism (3) is horizontally movably arranged inside the frame (1); and a scraper assembly (301) that can be raised and lowered is provided at the upper end of the scraper mechanism (3); and the scraper assembly (301) includes a plurality of single scrapers (3011) that are arranged in parallel and can adjust the height.
2. The billet deburring machine according to claim 1, characterized in that: The first pressure roller assembly comprises a first pressure roller driving device (201), a first intermediate arm (202) and a first swing arm (203) which are hingedly connected in sequence, and the first pressure roller (204) is arranged at the end of the first swing arm (203), and a first bracket (101) is arranged on the input side of the upper end of the frame body (1), the first intermediate arm (202) and the first swing arm (203) are connected by a first hinge shaft, and the first hinge shaft is installed on the first bracket (101).
3. The billet deburring machine according to claim 1, characterized in that: The second pressure roller assembly comprises a third swing arm (212) and a second pressure roller driving device (205), a second intermediate arm (206) and a second swing arm (207) which are hingedly connected in sequence, and the second pressure roller (208) is arranged at the end of the second swing arm (207). A second bracket (102) is arranged on the output side of the upper end of the frame body (1). The second intermediate arm (206) and the second swing arm (207) are connected through a second hinge shaft, and the second hinge shaft is installed on the second bracket (102). A driving gear (209) is arranged on the second hinge shaft, and an intermediate gear (210) is arranged on the second bracket (102). The third swing arm (212) is rotatably installed on the second bracket (102) through the third hinge shaft, and a driven gear (211) is arranged on the third hinge shaft. The driving gear (209), the intermediate gear (210) and the driven gear (211) are meshed in sequence.
4. The billet deburring machine according to claim 1, characterized in that: The barrier arm (4) comprises a barrier arm body (402) and a barrier arm swivel seat (404); a horizontal mounting beam is provided at the upper end of the frame body (1), and the barrier arm swivel seat (404) is rotatably mounted on the mounting beam via a barrier arm hinge shaft (403); the barrier arm body (402) is mounted on the barrier arm swivel seat (404), a stop block (405) is provided on the mounting beam, a barrier arm limiting shaft (406) cooperating with the stop block (405) is provided at the upper end of the barrier arm body (402), and a barrier arm contact (401) is provided at the lower end of the barrier arm body (402).
5. The billet deburring machine according to claim 1, characterized in that: The scraper mechanism (3) comprises a movable frame (302), a transverse driving device (303) and a lifting driving device (305), wherein the movable frame (302) is driven to move horizontally within the frame (1) by the transverse driving device (303) disposed at the lower end of the frame (1), the lifting driving device (305) is disposed on the movable frame (302), and the scraper assembly (301) is driven to move up and down by the lifting driving device (305).
6. The billet deburring machine according to claim 5, characterized in that: A base (103) is provided at the lower end of the frame body (1), and two groups of track assemblies (306) are provided in the base (103); rollers (304) are provided on both sides of the lower end of the movable frame (302), and the rollers (304) cooperate with the track assemblies (306) on the corresponding sides; the transverse driving device (303) is provided between the two groups of track assemblies (306), and the transverse driving device (303) is a double-output shaft structure; the output shafts at both ends of the transverse driving device (303) are respectively connected to the corresponding side ends of the movable frame (302) through connecting pieces (310).
7. The billet deburring machine according to claim 6, characterized in that: The track assembly (306) comprises a track frame fixedly mounted in a base (103) at the lower end of the frame body (1), the track frame comprising a side mounting plate (307), a lower mounting plate (308) and an upper mounting plate (309), wherein the transverse driving device (303) is fixedly mounted between the two side mounting plates (307), a lower mounting plate (308) is arranged on the upper side of the side mounting plate (307), and a lower track (3062) is arranged on the lower mounting plate (308), the upper mounting plate (309) is arranged on the upper side of the lower mounting plate (308), and an upper track (3061) is arranged on the lower side of the upper mounting plate (309), and L-shaped roller brackets (3021) are arranged on both sides of the lower end of the movable frame (302), and the roller (304) is arranged on the roller bracket (3021) and between the upper track (3061) and the lower track (3062) on the corresponding side.
8. The billet deburring machine according to claim 1, characterized in that: The scraper assembly (301) comprises a scraper mounting seat (3018), a knife rod (3012), a spring (3015), a guide sleeve assembly and a lock nut (3016), wherein the scraper mounting seat (3018) is slidably connected to the movable frame (302) on both sides and driven to rise and fall by the lifting drive device (305), the scraper mounting seat (3018) is provided with a plurality of mounting holes, the knife rod (3012) is inserted into the corresponding mounting holes, and a guide sleeve assembly is provided between the outer wall of the knife rod (3012) and the inner wall of the mounting hole, and the upper end of the knife rod (3012) is connected to the corresponding The single scraper (3011) is fixedly connected, a spring (3015) is provided in the lower part of the guide sleeve assembly, and a spring upper limit surface (30122) is provided in the middle part of the knife rod (3012) to abut against the upper end of the spring (3015), a spring lower limit surface (3019) is provided in the lower end of the guide sleeve assembly to abut against the lower end of the spring (3015), a knife rod locking shaft (30121) is provided at the lower end of the knife rod (3012), and the knife rod locking shaft (30121) extends to the outside of the scraper mounting seat (3018) and is threadedly connected to the corresponding lock nut (3016).
9. A method for controlling a billet deburring machine according to claim 1, characterized in that: When the billet (5) has not entered the frame (1), the first pressing roller (204), the second pressing roller (208) and the third pressing roller (213) in the pressing roller mechanism (2) are all in a high position, the scraper mechanism (3) is at the input side of the frame (1), and the scraper assembly (301) is in a low position; When the head end of the billet (5) is transported into the frame (1) through the transmission roller (6), the first pressing roller (204) turns downward to press the head end of the billet (5), the scraper assembly (301) rises and contacts the lower side of the head end of the billet (5), and then the scraper mechanism (3) moves in the same direction as the transmission direction of the transmission roller (6) so that the scraper assembly (301) removes the burrs on the lower side of the head end of the billet (5), and the scraper mechanism (3) moves to the output side of the frame (1), and then the scraper assembly (301) descends to return to a low position, and the first pressing roller (204) turns upward to return to a high position; The square billet (5) continues to be transported through the conveying roller (6) until the tail end of the square billet (5) moves to above the scraper mechanism (3) located on the output side of the frame (1), and then the second pressing roller (208) and the third pressing roller (213) in the pressing roller mechanism (2) turn down to press the square billet (5), and the scraper assembly (301) rises again to abut against the lower side of the tail end of the square billet (5), and then the scraper mechanism (3) moves in the opposite direction along the conveying direction of the conveying roller (6) so that the scraper assembly (301) removes the burrs on the lower side of the tail end of the square billet (5), and the scraper mechanism (3) returns to the input side of the frame (1), and then the scraper assembly (301) descends to return to the low position, and the second pressing roller (208) and the third pressing roller (213) turn up to return to the high position.
10. The control method of the billet deburring machine according to claim 9, characterized in that: When the square billet (5) is transmitted in the frame (1) via the transmission roller (6), the blocking arm (4) is driven to rotate toward the output side of the frame (1); when the tail end of the square billet (5) is deburred, the tail end of the square billet (5) is blocked and limited by the blocking arm (4).
Citation Information
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