Digital operation management platform for electrolytic aluminum enterprise
By designing a system that integrates intelligent warehousing, order management, aluminum processing and manufacturing and supply chain management, the supply and demand contradiction between aluminum smelting and aluminum processing in electrolytic aluminum enterprises is solved, the operation management efficiency is improved, and aluminum smelting and aluminum processing are realized. co-production.
Patent Information
- Application Number
- CN202411351156.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-01-14
AI Technical Summary
Electrolytic aluminum companies are facing the problem of supply and demand contradictions between 24-hour continuous production of aluminum smelting and personalized customized production of aluminum processing. The existing digital operation and management platform for manufacturing industry cannot effectively solve this problem.
A digital operation and management platform including intelligent warehousing system, order management system, aluminum processing intelligent manufacturing system and supply chain management system was designed. Through information interaction and collaborative management between the systems, aluminum smelting, aluminum processing, intelligent warehousing and supply are realized. The integrated operation of the chain ensures production material replenishment and inventory management.
It effectively resolved the contradiction between 24-hour continuous production of aluminum smelting in electrolytic aluminum enterprises and customized production of aluminum processing according to customer needs, improved operational management efficiency, and ensured the smoothness of product production and sales.
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Figure CN119313258A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of production management, and in particular to a digital operation management platform for an electrolytic aluminum enterprise. Background Art
[0002] With the continuous upgrading of terminal consumer demand for products, terminal consumers have put forward more and more personalized demands for commodities, such as: alloy grade requirements, physical size requirements, requirements for the proportion of trace elements such as Si, Fe, Mg, etc.; and these personalized demands need to be quickly transmitted to upstream electrolytic aluminum enterprises by downstream manufacturers, and the main production links of upstream electrolytic aluminum enterprises include aluminum smelting and aluminum processing (primary processing).
[0003] At present, in order to fully meet the customized needs of downstream customers, electrolytic aluminum enterprises generally use production management systems such as ERP (Enterprise Resource Planning), APS (Advanced Planning and Scheduling), and PMC (Production Planning and Progress Control). However, each system only independently manages the affairs of a certain production link, and there is a lack of information exchange between systems. Electrolytic aluminum enterprises still face many problems, such as: data is not smooth between upstream aluminum smelting and downstream aluminum processing in the manufacturing chain, business synergy is poor, supply and demand contradictions are prominent, and operational management efficiency is low.
[0004] Therefore, it is necessary to propose a digital operation and management platform for the manufacturing of electrolytic aluminum enterprises to realize the integrated collaborative manufacturing and operation management of aluminum smelting units and aluminum manufacturing units, and improve the operation and management efficiency of electrolytic aluminum enterprises.
[0005] In addition, since the outstanding feature of aluminum smelting is 24-hour continuous production (the characteristics of the production process determine that aluminum smelting must be produced 24 hours a day), and aluminum processing is produced according to orders (to meet the personalized customization needs of downstream), therefore, how to effectively solve the supply and demand contradiction between the upstream 24-hour continuous production of aluminum smelting and the downstream customized production of aluminum materials has become a long-term problem faced by electrolytic aluminum companies.
[0006] Existing digital operation and management platforms for manufacturing enterprises usually only take into account the efficiency issues of discrete manufacturing enterprises (equipment downtime in a single process of a discrete manufacturing enterprise generally only affects production capacity, and the economic loss is relatively small). The core of the system design is to solve the coordination problem between procurement, production, and sales. It fails to solve the contradiction between the 24-hour continuous production of upstream aluminum smelting and the personalized customized production of downstream aluminum processing in integrated aluminum smelting and aluminum processing enterprises.
[0007] For example, patent CN113610367A discloses a digital operation management platform for manufacturing enterprises, which uses an order management system to obtain user orders sent by an e-commerce platform, and processes the shipment of user orders when the goods in the user orders are in stock. When the goods in the user orders are out of stock, a production order is generated, and the production order is sent to an intelligent manufacturing system. When the production materials of the production order are complete, a production work order is generated according to the production order by the intelligent manufacturing system to produce the goods, and the production report information of the goods is sent to the order management system. When the production materials are not complete, a purchase request is generated, and the purchase request is sent to the supply chain management system. A purchase order is generated according to the purchase request by the supply chain management system, and the purchase order is processed for material delivery. After the production materials in the purchase order are put into storage, the material preparation information is sent to the intelligent manufacturing system, so as to realize the integrated operation management of manufacturing and supply chain and improve the operation management efficiency of manufacturing enterprises. However, the platform lacks corresponding management for customized products, and cannot solve the contradiction between the upstream 24-hour continuous production of aluminum smelting and the downstream personalized customized production of aluminum processing in an integrated enterprise of aluminum smelting and aluminum processing.
[0008] Therefore, we propose an operation management platform to improve the operation management efficiency of electrolytic aluminum enterprises. Summary of the invention
[0009] In order to overcome the deficiencies in the background technology, the present invention discloses a digital operation and management platform for electrolytic aluminum enterprises.
[0010] In order to achieve the above-mentioned invention object, the present invention adopts the following technical scheme:
[0011] A digital operation and management platform for electrolytic aluminum enterprises, including intelligent warehousing system, order management system, aluminum processing intelligent manufacturing system, aluminum smelting intelligent manufacturing system and supply chain management system;
[0012] The intelligent warehousing system is respectively communicated with the order management system, the aluminum processing intelligent manufacturing system and the supply chain management system, and the intelligent warehousing system is respectively transported and connected with the aluminum processing intelligent manufacturing system, the aluminum smelting intelligent manufacturing system and the supply chain management system; the aluminum processing intelligent manufacturing system is respectively communicated with the order management system and the aluminum smelting intelligent manufacturing system.
[0013] Furthermore, the order management system is used to exchange information with an external e-commerce platform, obtain sales orders, and send order information in the sales orders to the intelligent warehousing system;
[0014] The intelligent warehousing system is used to determine whether the inventory of products or production materials is sufficient according to the order information, and when the product inventory is sufficient, lock the current product and gradually carry out the outbound operation; when the product inventory is insufficient, lock the existing product and send the preparation production instruction to the aluminum processing intelligent manufacturing system;
[0015] When the inventory of production materials is sufficient, the current production materials are locked and production instructions are sent to the aluminum processing intelligent manufacturing system. When the inventory of production materials is insufficient, the existing production materials are locked, and production instructions are sent to the aluminum processing intelligent manufacturing system for the existing production materials, and purchase instructions are sent to the supply chain management system for the insufficient production materials;
[0016] The aluminum processing intelligent manufacturing system is used to produce products according to production instructions and cooperate with the aluminum smelting intelligent manufacturing system, and send production material inventory judgment instructions to the intelligent warehousing system during the manufacturing process, and then send the products obtained from the production to the intelligent warehousing system for warehousing and outbound operations.
[0017] The supply chain management system is used to purchase according to the purchase instructions, and send the purchased production materials to the intelligent warehousing system for warehousing operations.
[0018] Furthermore, the order management system includes a customer management subsystem, an order management subsystem and a data analysis subsystem;
[0019] The customer management subsystem is used to manage the customer information in the sales order;
[0020] The order management subsystem is used to send sales orders to the intelligent warehousing system;
[0021] The data analysis subsystem is used to obtain sales orders sent by external e-commerce platforms.
[0022] Furthermore, the intelligent warehousing system includes a product entry management subsystem, a purchase entry management subsystem, a material picking and delivery management subsystem, a product delivery management subsystem and an inventory management subsystem;
[0023] The product warehousing management subsystem is used to warehouse the products produced by the aluminum processing intelligent manufacturing system and manage the corresponding warehousing information;
[0024] The purchasing and warehousing management subsystem is used to warehouse the production materials purchased and warehoused by the supply chain management system and manage the corresponding warehousing information;
[0025] The material picking and delivery management subsystem is used to deliver the production materials stored in the supply chain management system and manage delivery information;
[0026] The product delivery management subsystem is used to deliver the products produced by the aluminum processing intelligent manufacturing system and manage the delivery information;
[0027] The inventory management subsystem is used to perform real-time inventory of production materials and products in stock and process the inventory results.
[0028] Furthermore, the aluminum processing intelligent manufacturing system includes a production order management subsystem, a production scheduling subsystem, a production management subsystem, a quality inspection management subsystem, a measurement management subsystem, a packaging management subsystem, a product specification subsystem and a manufacturing specification subsystem;
[0029] The production order management subsystem extracts product parameter information and product manufacturing specification information from the sales order to generate a production order;
[0030] The production scheduling subsystem, when there is sufficient production material in the intelligent storage system, performs production scheduling according to the manufacturing specification information of each product in the production order, and generates an aluminum liquid application form to be sent to the aluminum smelting intelligent manufacturing system;
[0031] The production management subsystem is used to obtain aluminum liquid produced by the aluminum smelting intelligent manufacturing system, produce aluminum products, and manage product parameter information during the production process of the products;
[0032] The quality inspection management subsystem is used to perform quality inspection on the product and manage the quality inspection information of the product;
[0033] The metering management subsystem is used to measure the product and manage the metering information of the product;
[0034] The packaging management subsystem is used to package the product and manage the packaging information of the product;
[0035] The product specification subsystem is used to manage the manufacturer's product specification information;
[0036] The manufacturing specification subsystem is used to manage the manufacturer's product manufacturing specification information.
[0037] Furthermore, the aluminum smelting intelligent manufacturing system includes a process management subsystem, an aluminum output management subsystem, an aluminum and package management subsystem, and an aluminum liquid distribution management subsystem;
[0038] The process management subsystem is used to manage the process operation steps of the electrolytic cell until molten aluminum is smelted, and manage the working status information of each electrolytic cell;
[0039] The aluminum output management subsystem is used to manage the aluminum output plan of each electrolytic cell, including the output amount and time of aluminum liquid;
[0040] The aluminum package management subsystem is used to combine the electrolytic cells according to the aluminum package capacity, aluminum liquid composition of each electrolytic cell and aluminum liquid output time, generate aluminum package list, and manage aluminum package information;
[0041] The aluminum liquid distribution management subsystem is used to distribute aluminum liquid according to the aluminum package list and manage aluminum liquid distribution information.
[0042] Furthermore, the supply chain management system includes a production material management subsystem, a supplier management subsystem, a procurement management subsystem and a logistics management subsystem;
[0043] The production material management subsystem is used to manage the production material information in the purchase order;
[0044] The purchasing management subsystem generates the purchase order according to the purchasing instruction and sends the purchase order to the corresponding supplier for delivery processing;
[0045] The supplier management subsystem is used to manage the supplier information in the purchase order;
[0046] The logistics management subsystem is used to manage the logistics information of the production materials in the purchase order.
[0047] Due to the adoption of the above-mentioned technical solution, the present invention has the following beneficial effects:
[0048] The present invention discloses a digital operation and management platform for electrolytic aluminum enterprises. The platform can control the orderly operation of various systems and replenish production materials through the supply chain management system to meet the production of aluminum products, realize the integrated operation of aluminum smelting, aluminum processing, intelligent warehousing, supply chain and aluminum sales, effectively solve the prominent contradiction between 24-hour continuous production of aluminum smelting and customized production of aluminum processing according to customer needs of electrolytic aluminum enterprises, and improve the operation and management efficiency of the enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 A structural schematic diagram of the present invention;
[0050] Figure 2 This is a schematic diagram of the operation process of the operation management platform;
[0051] Figure 3 It is a structural diagram of the order management system;
[0052] Figure 4 It is a structural diagram of the intelligent warehousing system;
[0053] Figure 5 This is a structural diagram of the aluminum processing intelligent manufacturing system;
[0054] Figure 6 This is a schematic diagram of the structure of the intelligent manufacturing system for aluminum smelting;
[0055] Figure 7 This is a schematic diagram of the structure of the supply chain management system.
[0056] In the figure: 1. Intelligent warehousing system; 2. Order management system; 3. Intelligent manufacturing system for aluminum processing; 4. Intelligent manufacturing system for aluminum smelting; 5. Supply chain management system. DETAILED DESCRIPTION
[0057] The technical solution of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. In the description, it should be understood that if there are terms such as "upper", "lower", "front", "back", "left", "right" and the like indicating directions or positional relationships, they are only corresponding to the drawings of the present invention, for the convenience of describing the present invention, and do not indicate or imply that the devices or components referred to must have a specific direction:
[0058] Embodiment 1 is:
[0059] Combined with Figure 1-2 The digital operation management platform for an electrolytic aluminum enterprise comprises an intelligent warehousing system 1, an order management system 2, an aluminum processing intelligent manufacturing system 3, an aluminum smelting intelligent manufacturing system 4 and a supply chain management system 5;
[0060] The intelligent warehousing system 1 is respectively connected to the order management system 2, the aluminum processing intelligent manufacturing system 3 and the supply chain management system 5 for communication, and the intelligent warehousing system 1 is respectively connected to the aluminum processing intelligent manufacturing system 3, the aluminum smelting intelligent manufacturing system 4 and the supply chain management system 5 for transportation; the aluminum processing intelligent manufacturing system 3 is respectively connected to the order management system 2 and the aluminum smelting intelligent manufacturing system 4 for communication;
[0061] The communication content between the intelligent warehousing system 1 and the order management system 2 is mainly the sales order received by the order management system 2; the communication content between the intelligent warehousing system 1 and the aluminum processing intelligent manufacturing system 3 is mainly the judgment of the inventory of products and production materials; the communication content between the intelligent warehousing system 1 and the supply chain management system 3 is mainly the purchase order of production materials;
[0062] The transportation connection relationship between the intelligent warehousing system 1 and the aluminum smelting intelligent manufacturing system 4 is mainly as follows: the production materials in the intelligent warehousing system 1 are transported to the aluminum smelting intelligent manufacturing system 4 to ensure that the aluminum smelting intelligent manufacturing system 4 can produce aluminum liquid continuously for 24 hours; the transportation connection relationship between the intelligent warehousing system 1 and the aluminum processing intelligent manufacturing system 3 is mainly as follows: the products manufactured in the aluminum processing intelligent manufacturing system 3 are transported to the intelligent warehousing system 1 for storage, and the production materials in the intelligent warehousing system 1 are transported to the aluminum processing intelligent manufacturing system; the transportation connection relationship between the intelligent warehousing system 1 and the supply chain management system 5 is as follows: the production materials purchased by the supply chain management system 5 are transported to the intelligent warehousing system 1 for storage;
[0063] The communication content between the aluminum processing intelligent manufacturing system 3 and the order management system 2 is mainly: judging whether the aluminum processing intelligent manufacturing system 3 can complete the current sales order according to the product specifications and manufacturing specifications of the aluminum processing intelligent manufacturing system 3;
[0064] The communication content between the aluminum processing intelligent manufacturing system 3 and the aluminum smelting intelligent manufacturing system mainly includes the aluminum liquid delivery quantity, aluminum liquid delivery time and aluminum liquid composition.
[0065] Embodiment 2 is:
[0066] Based on Example 1, Figure 2 , further limiting the functions of each system in the operation management platform, the order management system 2 is used to exchange information with the external e-commerce platform, obtain sales orders, and send order information in the sales orders to the intelligent warehousing system 1;
[0067] The intelligent warehousing system 1 is used to determine whether the inventory of products or production materials is sufficient according to the order information, and when the product inventory is sufficient, lock the current product and gradually perform the outbound operation; when the product inventory is insufficient, lock the existing product and send a production preparation instruction to the aluminum processing intelligent manufacturing system 3;
[0068] When the inventory of production materials is sufficient, the current production materials are locked and a production instruction is sent to the aluminum processing intelligent manufacturing system 3; when the inventory of production materials is insufficient, the existing production materials are locked, and a production instruction is sent to the aluminum processing intelligent manufacturing system 3 for the existing production materials, and a purchase instruction is sent to the supply chain management system 5 for the insufficient production materials;
[0069] The aluminum processing intelligent manufacturing system 3 is used to produce products according to production instructions in cooperation with the aluminum smelting intelligent manufacturing system 4, and send production material inventory judgment instructions to the intelligent warehousing system 1 during the manufacturing process, and then send the products obtained from the production to the intelligent warehousing system 1 for warehousing and delivery operations.
[0070] The supply chain management system 5 is used to purchase according to the purchase instructions, and send the purchased production materials to the intelligent warehousing system 1 for warehousing operation;
[0071] The sales orders sent by the e-commerce platform are collected by the order management system 2, and the sales orders are sent to the intelligent warehousing system 1 for product inventory query. When the inventory quantity of the products in the sales order is sufficient, the products in the warehouse will be locked first, and then the locked products will be shipped step by step;
[0072] When the inventory quantity of the product in the sales order is insufficient, the existing products in the warehouse will be locked first, and then the aluminum processing intelligent manufacturing system 3 will generate a production order for the insufficient products. The aluminum processing intelligent manufacturing system 3 will generate a processing work order based on the production order. The aluminum processing intelligent manufacturing system 3 will generate a production material demand list based on the processing work order and manufacturing specifications, and send it to the intelligent warehousing system 1 to determine whether the production materials are sufficient. When the production materials are sufficient, the part of the production materials will be locked in time, and the intelligent warehousing system 1 will send a signal to the aluminum processing intelligent manufacturing system 3. The aluminum processing intelligent manufacturing system 3 will generate an aluminum liquid demand list and send it to the aluminum smelting intelligent manufacturing system 4. The aluminum smelting intelligent manufacturing system 4 will intelligently allocate aluminum and pack according to the aluminum trough aluminum discharge plan, the aluminum liquid demand list and the aluminum bag capacity, generate an aluminum liquid distribution plan, and distribute aluminum liquid to the aluminum processing intelligent manufacturing system 3 on time;
[0073] It should be noted that the aluminum output plan for each electrolytic cell refers to the planned aluminum output volume and time for each electrolytic cell. Based on the planned aluminum output volume, time, aluminum output demand list and aluminum package capacity, the overall distribution plan for aluminum output can be compiled.
[0074] In addition, when the production materials required for production are insufficient, the intelligent warehousing system 1 will lock the existing production materials, and then the intelligent warehousing system 1 will generate a purchase application for the insufficient production materials and send it to the supply chain management system 5 for purchasing the missing production materials. After the purchased production materials arrive, they will be stored in the intelligent warehousing system 1 and locked to meet the replenishment of production materials in the intelligent warehousing system 1, realizing the integrated operation of aluminum smelting, aluminum processing, intelligent warehousing, supply chain and aluminum sales, effectively solving the outstanding contradiction between the 24-hour continuous production of aluminum smelting of electrolytic aluminum enterprises and the customized production of aluminum processing according to customer needs, and improving the efficiency of enterprise operation and management;
[0075] Among them, the above process is the production and sales process of a single sales order, while the actual operation of this platform requires the continuous processing of multiple sales orders. Therefore, the locking step in the above process steps is to prevent other sales orders from preempting the products or production materials of this sales order, resulting in the sales order requirements not being met after production and procurement, leading to management chaos. That is, under the control of this management platform, the production and sales efficiency of aluminum products will be greatly increased, and accurate procurement of production materials will be achieved, thereby maximizing the control of inventory capital occupation.
[0076] Embodiment 3 is:
[0077] Based on Example 2, Figure 3 , further defining the order management system 2, that is, the order management system 2 includes a customer management subsystem, an order management subsystem and a data analysis subsystem;
[0078] The customer management subsystem is used to manage the customer information in the sales order. Since there are a large number of sales orders and the order contents corresponding to different customers are also different, the customer information of all sales orders can be managed and recorded through this subsystem to facilitate the subsequent logistics delivery;
[0079] The order management subsystem is used to send the order content of the sales order to the intelligent warehousing system 1, and the intelligent warehousing system 1 makes subsequent product production or product delivery judgment;
[0080] The data analysis subsystem is used to obtain sales orders sent by external e-commerce platforms;
[0081] It should be noted that when the order management system 2 is applied, each subsystem is independent.
[0082] Embodiment 4 is:
[0083] Based on Example 2, Figure 4 , further defining the intelligent warehousing system 1, that is, the intelligent warehousing system 1 includes a product warehousing management subsystem, a purchase warehousing management subsystem, a material picking and delivery management subsystem, a product delivery management subsystem and an inventory management subsystem;
[0084] The product warehousing management subsystem is used to warehouse the products produced by the aluminum processing intelligent manufacturing system 3 and manage the corresponding warehousing information;
[0085] The purchasing and warehousing management subsystem is used to warehouse the production materials purchased and warehoused by the supply chain management system 5 and manage the corresponding warehousing information;
[0086] The material picking and delivery management subsystem is used to deliver the production materials stored in the supply chain management system 5 and manage the delivery information;
[0087] The product delivery management subsystem is used to deliver the products produced by the aluminum processing intelligent manufacturing system 3 and manage the delivery information;
[0088] The inventory management subsystem is used to conduct real-time inventory of production materials and products in stock and process the inventory results, wherein the processing process includes determining whether the inventory quantity of the required products in the sales order is sufficient; and determining whether the production materials required in the processing order are sufficient.
[0089] Embodiment 5 is:
[0090] Based on Example 2, Figure 5 , further defining the aluminum processing intelligent manufacturing system 3, that is, the aluminum processing intelligent manufacturing system 3 includes a production order management subsystem, a production scheduling subsystem, a production management subsystem, a quality inspection management subsystem, a measurement management subsystem, a packaging management subsystem, a product specification subsystem and a manufacturing specification subsystem;
[0091] The production order management subsystem extracts product parameter information and product manufacturing specification information from the sales order to generate a production order;
[0092] The production scheduling subsystem, when there is sufficient production material in the intelligent storage system 1, performs production scheduling according to the manufacturing specification information of each product in the production order, and generates an aluminum liquid application form to be sent to the aluminum smelting intelligent manufacturing system 4;
[0093] The production management subsystem is used to obtain the aluminum liquid produced by the aluminum smelting intelligent manufacturing system 4, to produce aluminum products, and to manage product parameter information during the production process of the products;
[0094] The quality inspection management subsystem is used to perform quality inspection on the product and manage the quality inspection information of the product;
[0095] The metering management subsystem is used to measure the product and manage the metering information of the product;
[0096] The packaging management subsystem is used to package the product and manage the packaging information of the product;
[0097] The product specification subsystem is used to manage the manufacturer's product specification information;
[0098] The manufacturing specification subsystem is used to manage the manufacturer's product manufacturing specification information.
[0099] Embodiment 6 is:
[0100] Based on Example 2, Figure 6 , further defining the aluminum smelting intelligent manufacturing system 4, that is, the aluminum smelting intelligent manufacturing system 4 includes a process management subsystem, an aluminum output management subsystem, an aluminum and package distribution management subsystem, and an aluminum liquid distribution management subsystem;
[0101] The process management subsystem is used to manage the process operation steps of the electrolytic cell until molten aluminum is smelted, and manage the working status information of each electrolytic cell;
[0102] The aluminum output management subsystem is used to manage the aluminum output plan of each electrolytic cell, including the output amount and time of aluminum liquid;
[0103] The aluminum package management subsystem is used to combine the electrolytic cells according to the aluminum package capacity, aluminum liquid composition of each electrolytic cell and aluminum liquid output time, generate aluminum package list, and manage aluminum package information;
[0104] The aluminum liquid distribution management subsystem is used to distribute aluminum liquid according to the aluminum package list and manage aluminum liquid distribution information.
[0105] Embodiment 7 is:
[0106] Based on Example 2, Figure 7 , further defining the supply chain management system 5, that is, the supply chain management system 5 includes a production material management subsystem, a supplier management subsystem, a procurement management subsystem and a logistics management subsystem;
[0107] The production material management subsystem is used to manage the production material information in the purchase order;
[0108] The purchasing management subsystem generates the purchase order according to the purchasing instruction and sends the purchase order to the corresponding supplier for delivery processing;
[0109] The supplier management subsystem is used to manage the supplier information in the purchase order;
[0110] The logistics management subsystem is used to manage the logistics information of the production materials in the purchase order.
[0111] When implementing the digital operation management platform for electrolytic aluminum enterprises described in the present invention, as an example, the customer submits an order through an external e-commerce platform, and after paying online through a financial platform, the e-commerce platform generates a final sales order, and sends the sales order to the order management system 2 via the data interface between the e-commerce platform and the operation management platform.
[0112] The order management system 2 receives the sales order sent by the e-commerce platform, and sends it to the intelligent warehousing system 1 after reviewing the sales order;
[0113] The intelligent warehousing system 1 receives the sales order and determines whether the product inventory in the sales order is sufficient. If the product inventory in the sales order is sufficient, the product in the warehouse is locked first, and then the sales order product is shipped and shipped out of the warehouse; if the product inventory in the sales order is insufficient, the existing products in the warehouse are locked first, and then a production order is generated for the insufficient part of the product;
[0114] The aluminum processing intelligent manufacturing system 3 receives the production order sent by the intelligent warehousing system 1, schedules the production order according to the manufacturing specification, generates a production work order, and then generates a production material demand order and sends it to the intelligent warehousing system 1;
[0115] The intelligent warehousing system 1 queries the inventory quantity of production materials in the production material demand list. If the inventory quantity of production materials is sufficient, the part of production materials is locked in time, and the material preparation information is sent to the aluminum processing intelligent manufacturing system 3. The aluminum processing intelligent manufacturing system 3 generates an aluminum liquid application form according to the material preparation information, and sends it to the aluminum smelting intelligent manufacturing system 4. The aluminum smelting intelligent manufacturing system 4 allocates production materials according to the process parameters of each electrolytic cell, completes aluminum liquid smelting, generates an aluminum production plan, and completes aluminum distribution and packaging according to the aluminum production plan of the electrolytic cell, the aluminum liquid demand list and the capacity of the aluminum package, and generates an aluminum liquid distribution plan;
[0116] The aluminum processing intelligent manufacturing system 3 completes product production, quality inspection, measurement, and packaging according to the production schedule, production work order, and received aluminum liquid, and sends the product and production information to the intelligent storage system 1 for warehousing;
[0117] Then the intelligent warehousing system 1 will ship and ship out according to the sales order;
[0118] If the inventory quantity of production materials is insufficient, the existing production materials are locked first, and then a purchase application form is generated and sent to the supply chain management system 5. The supply chain management system 5 generates a purchase order based on the purchase application and processes the purchase order for delivery. When the purchased production materials arrive, they are stored in the intelligent warehousing system 1, and then the arrived production materials are locked, and the material preparation information is sent to the aluminum processing intelligent manufacturing system 3. The aluminum processing intelligent manufacturing system 3 generates an aluminum liquid application form based on the material preparation information and sends it to the aluminum smelting intelligent manufacturing system 4. The aluminum smelting intelligent manufacturing system 4 allocates production materials according to the process parameters of each electrolytic cell, completes aluminum liquid smelting, generates an aluminum production plan, and completes aluminum distribution and packaging according to the electrolytic cell aluminum production plan, the aluminum liquid demand form and the aluminum package capacity, and generates an aluminum liquid distribution plan;
[0119] The production materials purchased and put into storage according to the aluminum smelting production material demand plan will be transported to the aluminum smelting intelligent manufacturing system 4 for smelting production;
[0120] The aluminum liquid output of the aluminum output plan generated by the aluminum smelting intelligent manufacturing system 4 is greater than the aluminum liquid application form generated by the aluminum processing intelligent manufacturing system 3, and the part of the aluminum liquid that exceeds the aluminum liquid application form generated by the aluminum processing intelligent manufacturing system 3 is automatically transported to the ingot production line of the aluminum processing intelligent manufacturing system 3 for the production of aluminum ingots for remelting, and supplied to downstream aluminum processing enterprises.
[0121] This not only meets the goal of 24-hour continuous production of electrolytic aluminum enterprises, but also enables each sales order to be shipped in a timely manner, complete sales, and improve order completion efficiency.
[0122] In addition, an electronic device includes a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the computer program, the above-mentioned digital operation management platform is implemented.
[0123] In particular, according to an embodiment of the present disclosure, the process described above with reference to the flowchart can be implemented as a computer software program. For example, a computer-readable storage medium stores a computer program, and the processor implements the above-mentioned digital operation management platform when executing the computer program. When the computer program is executed by the processor, the above-mentioned functions defined in the method of the embodiment of the present disclosure are performed.
[0124] It should be noted that the computer-readable medium disclosed above may be a computer-readable signal medium or a computer-readable storage medium or any combination of the above two. The computer-readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, device or device, or any combination of the above. More specific examples of computer-readable storage media may include, but are not limited to: an electrical connection with one or more wires, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the above. In the present disclosure, a computer-readable storage medium may be any tangible medium containing or storing a program, which may be used by or in combination with an instruction execution system, device or device.
[0125] In the present disclosure, a computer-readable signal medium may include a data signal propagated in a baseband or as part of a carrier wave, which carries a computer-readable program code. Such propagated data signals may take a variety of forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination of the above. A computer-readable signal medium may also be any computer-readable medium other than a computer-readable storage medium, which may send, propagate, or transmit a program for use by or in conjunction with an instruction execution system, apparatus, or device.
[0126] The program code embodied on the computer readable medium may be transmitted using any appropriate medium, including but not limited to: wire, optical cable, RF (radio frequency), etc., or any suitable combination of the foregoing.
[0127] The computer-readable medium may be included in the electronic device, or may exist independently without being incorporated into the electronic device.
[0128] The parts of the present invention that are not described in detail are prior art. It is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.
Claims
1. A digital operation management platform for electrolytic aluminum enterprises, characterized by: It includes intelligent warehousing system (1), order management system (2), aluminum processing intelligent manufacturing system (3), aluminum smelting intelligent manufacturing system (4) and supply chain management system (5); The intelligent warehousing system (1) is respectively connected to the order management system (2), the aluminum processing intelligent manufacturing system (3) and the supply chain management system (5), and the intelligent warehousing system (1) is respectively connected to the aluminum processing intelligent manufacturing system (3), the aluminum smelting intelligent manufacturing system (4) and the supply chain management system (5); the aluminum processing intelligent manufacturing system (3) is respectively connected to the order management system (2) and the aluminum smelting intelligent manufacturing system (4).
2. The digital operation and management platform for electrolytic aluminum enterprises according to claim 1 is characterized by: The order management system (2) is used to exchange information with an external e-commerce platform, obtain sales orders, and send order information in the sales orders to the intelligent warehousing system (1); The intelligent warehousing system (1) is used to determine whether the inventory of the product is sufficient based on the order information, and when the inventory of the product is sufficient, lock the current product and gradually perform the outbound operation, and when the inventory of the product is insufficient, lock the existing product and send a production preparation instruction to the aluminum processing intelligent manufacturing system (3); The aluminum processing intelligent manufacturing system (3) is used to produce products in cooperation with the aluminum smelting intelligent manufacturing system (4) according to the preparation production instructions, and to send production material inventory judgment instructions to the intelligent warehousing system (1) during the manufacturing process; When the inventory of production materials is sufficient, the current production materials are locked and a production instruction is sent to the aluminum processing intelligent manufacturing system (3); when the inventory of production materials is insufficient, the existing production materials are locked, and a production instruction is sent to the aluminum processing intelligent manufacturing system (3) for the existing production materials, and a purchase instruction is sent to the supply chain management system (5) for the insufficient production materials; The produced products are then sent to the intelligent warehousing system (1) for warehousing and outbound operations. The supply chain management system (5) is used to carry out procurement according to procurement instructions, and send the purchased production materials to the intelligent warehousing system (1) for warehousing operations.
3. The digital operation and management platform for electrolytic aluminum enterprises according to claim 2 is characterized by: The order management system (2) comprises a customer management subsystem, an order management subsystem and a data analysis subsystem; The customer management subsystem is used to manage the customer information in the sales order; The order management subsystem is used to send the sales order to the intelligent warehousing system (1); The data analysis subsystem is used to obtain sales orders sent by external e-commerce platforms.
4. The digital operation and management platform for electrolytic aluminum enterprises according to claim 2 is characterized by: The intelligent warehousing system (1) comprises a product entry management subsystem, a purchase entry management subsystem, a material picking and delivery management subsystem, a product delivery management subsystem and an inventory management subsystem; The product warehousing management subsystem is used to warehouse the products produced by the aluminum processing intelligent manufacturing system (3) and manage the corresponding warehousing information; The purchase and warehousing management subsystem is used to warehouse the production materials purchased and warehoused by the supply chain management system (5) and manage the corresponding warehousing information; The material picking and delivery management subsystem is used to deliver the production materials stored in the supply chain management system (5) and manage the delivery information; The product delivery management subsystem is used to deliver the products produced by the aluminum processing intelligent manufacturing system (3) and manage the delivery information; The inventory management subsystem is used to perform real-time inventory of production materials and products in stock and process the inventory results.
5. The digital operation and management platform for electrolytic aluminum enterprises according to claim 2 is characterized by: The aluminum processing intelligent manufacturing system (3) comprises a production order management subsystem, a production scheduling subsystem, a production management subsystem, a quality inspection management subsystem, a measurement management subsystem, a packaging management subsystem, a product specification subsystem and a manufacturing specification subsystem; The production order management subsystem extracts product parameter information and product manufacturing specification information from the sales order to generate a production order; The production scheduling subsystem performs production scheduling according to the manufacturing specification information of each product in the production order when there is sufficient production material in the intelligent storage system (1), and generates an aluminum liquid application form to be sent to the aluminum smelting intelligent manufacturing system (4); The production management subsystem is used to obtain the aluminum liquid produced by the aluminum smelting intelligent manufacturing system (4), to produce aluminum products, and to manage product parameter information during the production process of the products; The quality inspection management subsystem is used to perform quality inspection on the product and manage the quality inspection information of the product; The metering management subsystem is used to measure the product and manage the metering information of the product; The packaging management subsystem is used to package the product and manage the packaging information of the product; The product specification subsystem is used to manage the manufacturer's product specification information; The manufacturing specification subsystem is used to manage the manufacturer's product manufacturing specification information.
6. The digital operation and management platform for electrolytic aluminum enterprises according to claim 2 is characterized by: The aluminum smelting intelligent manufacturing system (4) comprises a process management subsystem, an aluminum output management subsystem, an aluminum batching and packaging management subsystem, and an aluminum liquid distribution management subsystem; The process management subsystem is used to manage the process operation steps of the electrolytic cell until molten aluminum is smelted, and manage the working status information of each electrolytic cell; The aluminum output management subsystem is used to manage the aluminum output plan of each electrolytic cell, including the output amount and time of aluminum liquid; The aluminum package management subsystem is used to combine the electrolytic cells according to the aluminum package capacity, aluminum liquid composition of each electrolytic cell and aluminum liquid output time, generate aluminum package list, and manage aluminum package information; The aluminum liquid distribution management subsystem is used to distribute aluminum liquid according to the aluminum package list and manage aluminum liquid distribution information.
7. The digital operation and management platform for electrolytic aluminum enterprises according to claim 2 is characterized by: The supply chain management system (5) comprises a production material management subsystem, a supplier management subsystem, a procurement management subsystem and a logistics management subsystem; The production material management subsystem is used to manage the production material information in the purchase order; The purchasing management subsystem generates the purchase order according to the purchasing instruction and sends the purchase order to the corresponding supplier for delivery processing; The supplier management subsystem is used to manage the supplier information in the purchase order; The logistics management subsystem is used to manage the logistics information of the production materials in the purchase order.
Citation Information
Patent Citations
Digital operation management platform for manufacturing enterprise
CN113610367A
Cited By
Electrolytic aluminum process intelligent management platform based on artificial intelligence large model
CN120821950A