Vibrating type direct-filling hair falling hopper

By adopting the design of a vibrating direct-charging lint-dropping hopper in the flocking machine, and using a pneumatic vibrator and a power grid to change the direction of the wool so that the wool falls vertically, the problems of friction and accumulation of lint and uneven lint-dropping in the existing technology are solved. Efficient and uniform flocking effect is achieved.

CN119346393APending Publication Date: 2025-01-24DONGGUAN SIBEIXIU FLOCKING PROD CO LTD
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Patent Information

Application Number
CN202310909712.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-24
Publication Date
2025-01-24

AI Technical Summary

Technical Problem

The existing flocking machine hair loss device causes friction and accumulation of fluff due to the motor-driven brush roller, which affects the uprightness and conductivity, and the hair loss is uneven, resulting in low fluff utilization, poor aesthetics and effect.

Method used

It uses a vibrating direct-charging lint-dropping hopper. Through the combination of the base, lint-holding hopper, filter assembly and power grid, the pneumatic vibrator and power grid are used to change the direction of the wool, causing the wool to fall vertically and improve the flocking efficiency.

Benefits of technology

It achieves the uniformity and controllability of the length of the shedding, improves the efficiency and aesthetics of flocking, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the field of flocking, and provides a vibration type direct-filling hair falling hopper which comprises a base and further comprises a hair containing hopper arranged on the base; the filtering assembly is used for filtering and scattering the wool added into the wool containing hopper; and the power grid is arranged between the filter screen and the shell, is connected with the base and is used for screening the fluff and changing the direction of the scattered fluff, so that one end of the fluff is vertically pricked into an object to be flocked after the fluff is scattered and falls down. And the woolen materials vertically downwards fall onto a to-be-flocked object which is prepared in advance in a vertical line, so that one end of the woolen materials is pricked into the to-be-flocked object, and the other end of the woolen materials is outward for use, and the flocking efficiency is effectively improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of flocking, and in particular relates to a vibrating direct-filling flock removal bucket. Background Art

[0002] For the sake of aesthetics and to provide the product with some functional effects such as noise reduction, shock absorption, and collision prevention, a layer of fluff is usually planted on the product.

[0003] The existing flocking machine's hair removal device uses a brush roller to remove hair, and the brush roller needs to be driven by a motor. The motor is large in size, and the speed of the brush roller connected to the motor will increase the friction between the hairs, which will affect the uprightness of the hairs and the surface conductivity. It is easy for the hairs to rub and gather into balls, which will block the mesh of the filter, resulting in uneven hair removal and low hair utilization rate. When the hairs are adsorbed to the surface of the flocked object through static electricity, it is easy to cause hair inversion and white spots, which will greatly reduce the beauty and effect of flocking. Summary of the invention

[0004] The purpose of the embodiment of the present invention is to provide a vibrating direct-filling hair removal bucket, aiming to solve the problems existing in the prior art identified in the background technology.

[0005] The embodiment of the present invention is implemented as follows: a vibrating direct-filling hair removal bucket includes a base, including:

[0006] A hair collecting bucket is arranged on the base;

[0007] The filtering component is used to filter and disperse the wool added into the wool hopper;

[0008] The electric grid is arranged between the filter screen and the shell and connected to the base, and is used for screening the fluff and changing the direction of the scattered wool so that one end of the scattered wool vertically penetrates into the object to be flocked.

[0009] Preferably, the filter assembly comprises:

[0010] The filter screen is arranged in the hair collecting bucket; the filter screen is driven by a pneumatic vibrator.

[0011] Preferably, there is at least one pneumatic vibrator, which is used to vibrate the raw material when it passes through the electric grid.

[0012] An adjustable fixing frame is installed on the base, a pressure regulating valve is installed on the adjustable fixing frame, and the pressure regulating valve is connected to the pneumatic vibrator.

[0013] Preferably, an adjustment plate is slidably provided on the hair collecting bucket, and the adjustment plate is used to adjust the length of the fallen hair on the filter screen.

[0014] Preferably, insulating plates are provided around the power grid.

[0015] The insulating plate is made of Teflon material, and the insulating plate has the effects of preventing high voltage breakdown, short circuit and power failure.

[0016] Preferably, the adjustment plates are symmetrically arranged, and when the adjustment plates are folded, the hair leakage opening is reduced and the hair falling length is shortened, and when the adjustment plates are spread out, the hair leakage opening is expanded and the hair falling length is lengthened.

[0017] The embodiment of the present invention provides a vibrating direct-charging hair removal hopper, in which hair is placed in a top hair collecting hopper, and a filtering component performs preliminary filtering and breaking up of the hair added to the hair collecting hopper. An electric grid is arranged between the filtering net and the outer shell and connected to the base, so as to change the direction of the broken hair, so that hair falls vertically downward in a vertical line onto a pre-prepared object to be flocked. Only by moving vertically downward can it be ensured that one end of the hair is inserted into the object to be flocked and the other end is outward for use, thereby improving the flocking efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional structural diagram of a vibrating direct-filling hair removal bucket provided in an embodiment of the present invention;

[0019] Figure 2 A main structural diagram of a vibrating direct-filling hair removal bucket provided in an embodiment of the present invention;

[0020] Figure 3 A top view of the structure of a vibrating direct-charging hair removal bucket provided in an embodiment of the present invention;

[0021] Figure 4 A schematic diagram of a top view of a power grid provided in an embodiment of the present invention;

[0022] Figure 5 A schematic diagram of the structure of wool material entering an object to be flocked provided by an embodiment of the present invention;

[0023] Figure 6 The embodiment of the present invention provides Figure 5 AA view of the object to be flocked.

[0024] In the attached drawings: 1-base; 2-adjusting plate; 3-hair collecting bucket; 4-insulating plate; 5-filter screen; 6-pneumatic vibrator; 7-electric grid; 8-housing; 9-adjustable fixing bracket; 10-pressure regulating valve. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0027] like Figure 1-6 As shown, it is a structural diagram of a vibrating direct-charging hair removal bucket provided by an embodiment of the present invention, wherein the hair removal bucket comprises a base 1, a shell 8 is provided at the bottom of the base 1, and further comprises:

[0028] The hair bucket 3 is arranged on the base 1. The base 1 may have a fixed support at the bottom to play a stable supporting role. The base 1 and the hair bucket 3 may be made of glass fiber board;

[0029] The filtering component is used to filter and break up the wool added into the wool hopper 3 to ensure the purity of the falling wool;

[0030] The electric grid 7 is arranged between the filter screen 5 and the housing 8 and connected to the base, and is used for screening the fluff and changing the direction of the scattered wool so that one end of the scattered wool can vertically penetrate into the object to be flocked.

[0031] In actual application of this embodiment, the wool is placed in the top wool collecting bucket, and the filter component performs preliminary filtering and breaking up of the wool added to the wool collecting bucket 3. The electric grid 7 is arranged between the filter screen 5 and the outer shell 8 and is connected to the base 1, so as to change the direction of the wool after breaking up, so that the wool can be broken up and one end thereof can vertically penetrate into the object to be flocked, thereby improving the flocking efficiency. When used in actual application, the flocked products include but are not limited to the rubber-coated casing.

[0032] like Figure 1 As shown, as a preferred embodiment of the present invention, the filter assembly includes:

[0033] A filter screen 5 is disposed in the hair collecting bucket 3, and the filter screen 5 is elastically connected to the hair collecting bucket 3;

[0034] The pneumatic vibrator 6 is used to apply vibration to the filter screen 5 .

[0035] In actual application of this embodiment, the pneumatic vibrator 6 and the filter screen 5 are used to preliminarily filter and break up the wool added into the wool hopper.

[0036] like Figure 1-5 As shown, as another preferred embodiment of the present invention, the power grid is arranged between the filter screen and the housing 8 and connected to the base, and includes:

[0037] The electric grid 7 is arranged between the filter screen 5 and the housing 8 and connected to the base 1;

[0038] A pneumatic vibrator 6, at least one of which is provided, and is used to vibrate the raw material when it passes through the electric grid 7;

[0039] The adjustable fixing frame 9 is installed on the base 1. The adjustable fixing frame 9 is installed with a pressure regulating valve 10. The pressure regulating valve 10 is connected to the pneumatic vibrator 6. The pressure regulating valve 10 is used to control the pneumatic vibrator 6 to control the hair falling speed. The adjustable fixing frame 9 is used to maintain the stability of the equipment during vibration. At the same time, the height of the adjustable fixing frame 9 is adjustable. The adjustable fixing frame 9 can be adjusted by a telescopic frame, which will not be described here. Under the action of the pneumatic vibrator 6, the filter 5, the power grid 7 and the base 1 all vibrate.

[0040] It is understandable that the size of the power grid 7 can be adjusted according to the product, suitable for different flocking products, and improve the practicality of the equipment.

[0041] The material of the base 1 is a glass fiber board, which has the properties of high hardness and high strength;

[0042] In actual application of this embodiment, the electric grid 7 can be a metal mesh. After starting the machine, the wool is shaken through the electric grid 7 by vibration and broken up. The pneumatic vibrator 6 is connected to a pneumatic valve group, and the pneumatic vibrator 6 is controlled by the pneumatic valve group to control the speed of the electric grid shedding. The electric grid 7 is charged. The wool is fine fiber. When the wool passes through the electric grid 7, because the electric grid 7 has electromagnetic, the fine needle-shaped wool, which is fiber itself, will change its falling mode. After passing through the electric grid, the direction of the fall will be adjusted to form a vertical downward fall onto the pre-prepared object to be flocked in a vertical line. Only by vertically downward can it be ensured that one end of the wool is inserted into the object to be flocked, and the other end is outward for use. The object to be flocked is a product with a layer of glue attached to the surface. When the wool falls on it, the wool will be solidified on the surface under the action of the drying glue and will not fall off. When it is completely solidified, it is a flocking product.

[0043] like Figure 1-2 As shown, as another preferred embodiment of the present invention, an adjusting plate 2 is slidably provided on the hair collecting bucket 3 , and the adjusting plate 2 is used to adjust the hair dropping length of the filter screen 5 .

[0044] like Figure 1-2 As shown, as another preferred embodiment of the present invention, the adjusting plates 2 are symmetrically arranged. When the adjusting plates 2 are folded, the hair leakage opening is reduced and the hair falling length is shortened. When the adjusting plates 2 are spread out, the hair leakage opening is expanded and the hair falling length is lengthened.

[0045] In actual application of this embodiment, the adjustment plate 2 is used to adjust the amount and position of the wool material falling, and is located on both sides of the wool collecting bucket. When the adjustment plate 2 is retracted, the wool leakage opening is reduced, and the wool material will only fall near the middle of the filter screen 5, and the length of the wool will be shortened. When the adjustment plate 2 is opened, the wool leakage opening is expanded, and the length of the wool material will be lengthened.

[0046] like Figure 1-2As shown, as another preferred embodiment of the present invention, insulating plates 4 are provided around the power grid, and the insulating plates 4 are preferably made of Teflon material. The reason for selecting Teflon material is that Teflon material has the characteristics of resistance to high voltage breakdown, short circuit and power failure, so the insulating plates 4 can achieve the effects of resistance to high voltage breakdown, short circuit and power failure.

[0047] like Figure 1-6 As shown, as another preferred embodiment of the present invention, a copper-clad laminate is connected to the power grid 7, and the copper-clad laminate is used to contact the power supply to supply power to the power grid 7. The voltage used in practice is between 10,000 volts and 100,000 volts. The electrostatic input method is direct charging. The copper-clad laminate is used to contact the power supply to conduct electricity to the power grid 7, thereby improving the conductivity. Direct charging of the power grid is also possible, with the same effect.

[0048] A vibrating direct-charging hair removal bucket is provided in the above-mentioned embodiment of the present invention, which has the following advantages: the vibrating direct-charging hair removal bucket has the advantages of good flocking effect, clean flocking production environment, diversified specifications, simple installation, safe and flexible operation, short production cycle, and low cost; it abandons the shortcomings of traditional direct-charging hair removal buckets such as large size, high cost, high installation requirements, and inconvenient use, and the hair removal is uniform, the hair removal length is controllable, the electric field is stable and uniform, it is safe and easy to use, the vibration is stable, and the frequency is low.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A vibrating direct-filling hair removal bucket, comprising a base, characterized in that: Also includes: A hair collecting bucket is arranged on the base; The filtering component is used to filter and disperse the wool added into the wool hopper; the filtering component comprises: A filter screen is arranged in the hair collecting bucket; The filter screen is driven by a pneumatic vibrator, and the vibration frequency of the pneumatic vibrator is used to make the fluff fall evenly with high frequency and low amplitude and control the amount of fluff falling; The electric grid is arranged between the filter screen and the shell and connected to the base, and is used for screening the fluff and forming an electric field by energizing the fluff to polarize the fluff, so that the fluff material is broken up and falls, and one end of the fluff material vertically penetrates into the object to be flocked.

2. The vibrating direct-filling hair removal bucket according to claim 1 is characterized in that: Under the action of the pneumatic vibrator, the raw material vibrates and falls after passing through the electric grid; An adjustable fixing frame is installed on the base, a pressure regulating valve is installed on the adjustable fixing frame, and the pressure regulating valve is connected to the pneumatic vibrator.

3. The vibrating direct-filling hair removal bucket according to claim 1 is characterized in that: An adjusting plate is slidably provided on the hair collecting bucket, and the adjusting plate is used to adjust the length of the fallen hair on the filter screen.

4. The vibrating direct-filling hair removal bucket according to claim 2 or 3, characterized in that: Insulation plates are arranged around the power grid.

5. The vibrating direct-filling hair removal bucket according to claim 4 is characterized in that: The insulating plate is made of Teflon material, and the vibrating hair collecting bucket and the insulating plate are connected by non-metallic screws.

6. The vibrating direct-filling hair removal bucket according to claim 3 is characterized in that: The adjusting plates are symmetrically arranged. When the adjusting plates are folded, the hair leakage opening is reduced and the hair dropping length is shortened. When the adjusting plates are spread out, the hair leakage opening is expanded and the hair dropping length is lengthened.