Intelligent three-dimensional sorting device

Abstract

The invention provides an intelligent three-dimensional sorting device, belongs to the technical field of parcel sorting, mainly aims at solving the problem that an existing intelligent shelf device always carries out sorting operation mainly through manpower, and comprises two parcel supply assemblies, two cache section assemblies, a rail assembly, four shuttle vehicles and four lattice opening assemblies. The two workpiece supply assemblies are arranged in the middles of the two sides of the rail assembly correspondingly, the two temporary storage section assemblies are arranged between the two workpiece supply assemblies and the rail assembly correspondingly, the two temporary storage section assemblies are arranged on one sides of the two workpiece supply assemblies correspondingly, one ends of the two temporary storage section assemblies are fixed to the two workpiece supply assemblies correspondingly, and the other ends of the two temporary storage section assemblies are fixed to the rail assembly correspondingly. The bottoms of the four sets of shuttle vehicles make contact with the rail assembly, two sets of shuttle vehicles are arranged on the upper layer rail, the other two sets of shuttle vehicles are arranged on the lower layer rail, and the four sets of lattice opening assemblies are arranged on the two sides of the rail assembly correspondingly. By means of the device, the packages can be automatically sorted, and the sorting efficiency is improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of parcel sorting, and more specifically, particularly relates to an intelligent three-dimensional sorting device. Background Art

[0002] With the rapid development of e-commerce and express delivery industries, sending and receiving items has become an indispensable part of life. As people's requirements for the timeliness, security and integrity of mail delivery increase year by year, it is necessary not only to improve the sorting efficiency and delivery efficiency of mail, but also to improve the accuracy of mail sorting, while reducing the damage rate of mail, especially for special security mail and special mail (such as: ID cards, license plates, government affairs, sports lottery, digital products, medicines, etc.), which have higher requirements for security and timeliness. There are various types of sorting devices on the market, but there is no suitable sorting device for special security mail and special mail. Traditional sorting devices are often mainly sorted by manual operations, which is time-consuming and labor-intensive, and traditional sorting devices are less efficient. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides an intelligent three-dimensional sorting device to solve the technical problems in the prior art that traditional sorting devices are often mainly operated by manual sorting, which is time-consuming and labor-intensive, and the efficiency of traditional sorting devices is low.

[0004] The purpose and effect of the intelligent three-dimensional sorting device of the present invention are achieved by the following specific technical means:

[0005] An intelligent three-dimensional sorting device comprises two groups of supply components, two groups of buffer segment components, a track component, four groups of shuttle vehicles and four groups of grid components, wherein the two groups of supply components are respectively arranged in the middle of both sides of the track component, the two groups of buffer segment components are respectively arranged between the two groups of supply components and the track component, one end of the two groups of buffer segment components are respectively fixed to the two groups of supply components, and the other end is respectively fixed to the track component, the bottoms of the four groups of shuttle vehicles are all in contact with the track component, and the four groups of shuttle vehicles can reciprocate on the track component, the track component is divided into an upper track and a lower track, wherein the two groups of shuttle vehicles are both arranged on the upper track, and the other two groups of shuttle vehicles are both arranged on the lower track, the four groups of grid components are respectively arranged on both sides of the track component, and an electric control box is arranged at one end of the track component.

[0006] As a further solution of the present invention, the supply assembly includes an operating table, two groups of elevators, a dispenser and a top code scanning camera. The two groups of elevators are symmetrically installed at the two ends of the conveyor belt of the dispenser, the operating table is arranged on one side of the dispenser, and the top code scanning camera is arranged at the top of the central axis between the two groups of elevators. The top code scanning camera is connected to the two groups of elevators through a profile, and the top code scanning camera is arranged directly above the dispenser.

[0007] As a further solution of the present invention, the elevator includes an elevator frame, a power mounting plate, an elevator electronic control box, a lifting and reducing motor, a synchronous pulley assembly, an elevator tensioning wheel and a transmission synchronous belt. The elevator electronic control box is installed at the bottom of the elevator frame, the power mounting plate is installed in the middle of the elevator frame, the lifting and reducing motor and the synchronous pulley assembly are both arranged on the power mounting plate, the elevator tensioning wheel is arranged at the top of the elevator frame, the lifting and reducing motor is connected to the synchronous pulley assembly through the transmission synchronous belt, and the elevator also includes a lifting synchronous belt, an elevator tray mounting frame, multiple sets of guide wheels, an elevator tray, multiple sets of position detection photoelectrics, multiple sets of limit mechanisms, elevator entrance detection photoelectrics and lift The elevator exit detection photoelectric, the synchronous belt pulley assembly is connected to the elevator tensioning wheel through the lifting synchronous belt, and multiple groups of guide wheels are respectively installed on the four corners of the elevator tray mounting frame, the elevator tray mounting frame is arranged on the elevator frame, the elevator tray mounting frame cooperates with the elevator frame through multiple groups of guide wheels, the elevator tray mounting frame is connected to the lifting synchronous belt, the elevator pallet is installed on the elevator tray mounting frame, multiple groups of position detection photoelectrics are respectively arranged above and below the elevator frame, multiple groups of limit mechanisms are respectively arranged above and below the elevator frame, the elevator entrance detection photoelectric and the elevator exit detection photoelectric are both arranged at the top of the elevator frame.

[0008] As a further solution of the present invention, the dispensing machine includes a dispensing machine mounting frame, a dispensing machine tray and multiple sets of dispensing machine detection photoelectrics. The dispensing machine tray is installed on the dispensing machine mounting frame, and multiple sets of the dispensing machine detection photoelectrics are arranged in sequence on the dispensing machine tray along the horizontal direction. A handheld barcode scanner is arranged on the operating table, and a terminal display is arranged above the handheld barcode scanner, and one side of the terminal display is connected to the operating table.

[0009] As a further scheme of the present invention, the track assembly includes track legs, four groups of guide rails, busbars, grid photoelectric trigger plates, travel switches and zero-position photoelectric trigger plates. The four groups of guide rails are divided into upper guide rails and lower guide rails. The shuttle car includes a shuttle car chassis, two groups of sorting trays, tray baffles and sealing plates. The grid opening assembly includes a grid opening bracket, a grid opening slide, an upper grid opening door panel, a door lock, an anti-floating plate, an upper grid opening slope plate, a lower grid opening slope plate, a lower grid opening bag support frame, an upper grid opening bag support frame, an upper grid opening full grid photoelectric system, a lower grid opening full grid photoelectric system, an upper grid opening observation window, an anti-collision pad and a grid opening jam photoelectric system.

[0010] As a further solution of the present invention, two groups of the sorting trays are arranged on the top of the shuttle chassis, the tray baffles are installed on both sides of the two groups of the sorting trays, and the sealing plate is installed on the peripheral side of the shuttle chassis.

[0011] As a further solution of the present invention, the four groups of guide rails are all installed on the track legs, the busbars are installed on the sides of the upper guide rails and the lower guide rails, and the grid photoelectric trigger board and the zero position photoelectric trigger board are respectively installed on the lower sides of the upper guide rails and the lower guide rails.

[0012] As a further solution of the present invention, the grid slot slide is arranged on the grid slot bracket, the upper grid slot door panel is arranged below the exit of the grid slot slide, the door lock is arranged above the exit of the grid slot slide, the upper grid slot observation window is installed on the grid slot slide, the upper grid slot observation window is arranged on one side of the door lock, the anti-floating plate is arranged on both sides of the exit of the grid slot slide, the upper grid full grid photoelectric device and the lower grid full grid photoelectric device are installed on the grid slot bracket, and the The upper grid full grid photoelectric and the lower grid full grid photoelectric correspond to the lower grid bag support rack and the upper grid bag support frame, the anti-collision pad is arranged on the grid support, the lower grid bag support rack is arranged on the grid support, the lower grid bag support rack is arranged below the grid slide, the upper grid ramp is arranged on both sides of the upper track, the lower grid ramp is arranged on both sides of the lower track, and the upper grid bag support frame is arranged below the exit of the grid slide.

[0013] As a further solution of the present invention, the shuttle chassis includes a chassis body, a travel motor, a travel transmission synchronous belt, a travel wheel group, a passive wheel group, a motor driver, a current collector, a shuttle controller, a communication module, a sorting tray driver and a sorting tray mounting frame, wherein the travel motor, the travel wheel group, the passive wheel group, the motor driver, the current collector, the shuttle controller, the communication module, the sorting tray driver and the sorting tray mounting frame are all installed on the chassis body, the two groups of sorting trays are connected to the shuttle chassis through the sorting tray mounting frame, the travel motor is connected to the travel wheel group through the travel transmission synchronous belt, two groups of travel wheels are installed on the travel wheel group and the passive wheel group, the four groups of travel wheels are respectively in contact with the two groups and the guide rails, and the current collector is engaged with the busbar.

[0014] As a further solution of the present invention, the cache segment assembly includes a cache segment rack, multiple groups of cache trays and cache segment exit detection photoelectric devices. The cache trays are arranged on the cache segment rack, each group of cache segments includes four groups of cache trays, and are divided into two layers, each layer includes two groups of cache trays, and the cache segment exit detection photoelectric devices are arranged on the cache segment rack, and the cache segment exit detection photoelectric devices are located at the exit of the cache trays on the upper layer.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. The device can directly build packages without transfer through the coordination of parts supply components, buffer segment components, track components, shuttle vehicles, grid components and electric control boxes. It is specially used for the three-dimensional sorting of special safety parts, flat parts, light and small parts and special-shaped packages, which significantly improves the sorting and processing capabilities for such packages, improves the level of automated processing, and reduces manpower input.

[0017] 2. The device has a relatively simple structure, reliable operation, small footprint, flexible layout, and modular design, which can be flexibly matched according to different usage environments. When the user needs to install the device, the installation is relatively simple and the maintenance is also relatively simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an intelligent three-dimensional sorting device of the present invention;

[0019] Figure 2 It is a partial schematic diagram of an intelligent three-dimensional sorting device of the present invention;

[0020] Figure 3 It is a top view of an intelligent three-dimensional sorting device of the present invention;

[0021] Figure 4It is a front view of an intelligent three-dimensional sorting device of the present invention;

[0022] Figure 5 yes Figure 3 Sectional view of AA in the middle;

[0023] Figure 6 yes Figure 4 A partial schematic diagram of

[0024] Figure 7 It is a structural schematic diagram of a grid assembly in an intelligent three-dimensional sorting device of the present invention;

[0025] Figure 8 It is a structural schematic diagram of an electric control box in an intelligent three-dimensional sorting device of the present invention;

[0026] Fig. 9 yes Figure 2 A partial schematic diagram of

[0027] Fig.10 It is a structural schematic diagram of a feeding component in an intelligent three-dimensional sorting device of the present invention;

[0028] Fig.11 It is a structural schematic diagram of an elevator in an intelligent three-dimensional sorting device of the present invention;

[0029] Fig.12 yes Fig.10 A partial schematic diagram of

[0030] Fig.13 It is a structural schematic diagram of a distributor in an intelligent three-dimensional sorting device of the present invention;

[0031] Fig.14 It is a structural schematic diagram of a shuttle vehicle in an intelligent three-dimensional sorting device of the present invention;

[0032] Fig.15 It is a structural schematic diagram of a shuttle chassis in an intelligent three-dimensional sorting device of the present invention;

[0033] Fig.16 It is a structural schematic diagram of a cache segment component in an intelligent three-dimensional sorting device of the present invention.

[0034] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0035] 11. Parts feeding assembly; 12. Buffer segment assembly; 13. Track assembly; 14. Shuttle; 15. Grid assembly; 16. Lower grid bag support frame; 17. Upper grid bag support frame; 18. Electric control box; 19. Grid bracket; 20. Upper grid full grid photoelectric; 21. Lower grid full grid photoelectric; 22. Upper grid observation window; 23. Upper grid door panel; 24. Door lock; 25. Grid slide; 26. Anti-floating board; 27. Anti-collision pad; 28. Upper grid slope board; 29. ​​Lower grid 1. Slope plate; 30. Grid jam photoelectric; 31. Track leg; 32. Guide rail; 33. Busbar; 34. Grid photoelectric trigger board; 35. Travel switch; 36. Zero position photoelectric trigger board; 101. Operation table; 102. Dispenser; 103. Elevator; 105. Handheld barcode scanner; 106. Terminal display; 107. Top barcode scanner camera; 108. Dispenser detection photoelectric; 109. Elevator entrance detection photoelectric; 110. Elevator exit detection photoelectric; 111. Elevator Frame; 112, elevator electric control box; 113, elevator reduction motor; 114, transmission synchronous belt; 115, synchronous pulley assembly; 116, elevator synchronous belt; 117, elevator tensioning wheel; 118, elevator tray mounting frame; 119, guide wheel; 120, elevator tray; 121, position detection photoelectric; 122, limit mechanism; 123, power mounting plate; 124, distribution machine mounting frame; 125, distribution machine tray; 201, shuttle chassis; 202, sorting tray ; 203, tray baffle; 205, sealing plate; 206, chassis body; 207, travel motor; 208, travel transmission synchronous belt; 209, travel wheel group; 210, passive wheel group; 211, motor driver; 212, collector; 213, shuttle car controller; 214, communication module; 215, sorting tray driver; 216, sorting tray mounting frame; 217, travel wheel; 301, cache section rack; 302, cache tray; 303, cache section exit detection photoelectric. DETAILED DESCRIPTION

[0036] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the technical solutions of the present invention, but cannot be used to limit the scope of protection of the present invention.

[0037] Example:

[0038] As attached Figures 1 to 16 As shown:

[0039] The present invention provides an intelligent three-dimensional sorting device, which can directly build packages without transfer, and is a three-dimensional sorting solution specifically used for special-security items, flat items, light and small items, and special-shaped packages. It significantly improves the sorting and processing capabilities for such packages, improves the level of automated processing, and reduces manpower input. The device includes a supply component 11, a cache segment component 12, a track component 13, a shuttle 14 that reciprocates on the track component 13, a grid component 15 on both sides of the track component 13, an electric control box 18, etc.; the supply component 11 includes an operating table 101, a dispenser 102, and an elevator 103. Each set of the supply component 11 includes two elevators 103, which are distributed on both sides of the dispenser 102; the cache segment component 12 includes a cache segment rack 301 and a cache tray 302. Each set of the cache segment component 12 includes four cache trays 302, which correspond to the upper and lower working positions of the two elevators 103 respectively; the track component 13 includes a track leg 31, a guide rail 32, a busbar 33, a grid photoelectric trigger plate 34, a shuttle 15, and a control box 18. The shuttle 14 has a zero position detection point, a travel switch 35, etc. The track assembly 13 is divided into an upper and lower layer. Each layer of the track assembly 13 includes two guide rails 32 for the shuttle 14 to travel and guide, and each layer of the track assembly 13 is provided with a busbar 33 to provide power for the shuttle 14; the shuttle 14 includes a walking chassis and a sorting tray 202, and two sorting trays 202 are arranged on each shuttle 14; the grid assembly 15 includes an upper and lower grid; the supply assembly 11 is arranged on both sides of the middle position of the track assembly 13, and the buffer segment assembly 12 is between the supply assembly 11 and the track assembly 13. The shuttle 14 reciprocates on the guide rails 32 of the track assembly 13, and the grid assembly 15 is distributed on both sides of the track assembly 13.

[0040] Among them, see Figures 1 to 5 As shown, the track assembly 13 is divided into two layers, the upper and lower layers have the same structure and are independent of each other; two sets of supply assemblies 11 are respectively located in the middle of both sides of the track assembly 13; two groups of cache segment assemblies 12 are respectively located between the supply assembly 11 and the track assembly 13, one end of the cache segment assembly 12 is fixed on the supply assembly 11, and the other end is fixed on the track assembly 13; the running wheel 217 of the shuttle 14 is in contact with the guide rail 32 of the track assembly 13, the collector 212 on the shuttle 14 is engaged with the busbar 33 on the track assembly 13, the shuttle 14 reciprocates on the guide rail 32 of the track assembly 13, and two shuttles 14 are placed on each layer of the track; the grid assemblies 15 are distributed on both sides of the track assembly 13; the upper grid ramp 28 and the upper grid ramp 28 are installed between the track assembly 13 and the grid assembly 15, and the electric control box 18 is placed at one end of the track assembly 13.

[0041] Among them, see Figures 9 to 12As shown, the supply component 11 consists of an operating table 101, two sets of elevators 103, a dispenser 102 and a top code scanning camera 107. The two sets of elevators 103 are symmetrical in structure. The two sets of elevators 103 are installed face to face at both ends of the dispenser tray 125. The operating table 101 is placed on the side of the dispenser 102. The top code scanning camera 107 is installed on the top of the two elevators 103 through profiles. The top code scanning camera 107 is suspended directly above the dispenser 102.

[0042] Among them, see Fig.10 and Fig.11 As shown, the elevator 103 consists of an elevator frame 111, an elevator electric control box 112, a power mounting plate 123, a lifting and reducing motor 113, a transmission synchronous belt 114, a synchronous pulley assembly 115, a lifting and reducing synchronous belt 116, an elevator tensioning wheel 117, an elevator tray mounting frame 118, a guide wheel 119, an elevator tray 120, a position detection photoelectric 121, a limit mechanism 122, an elevator entrance detection photoelectric 109, and an elevator exit detection photoelectric 110. The elevator electric control box 112 is installed at the bottom of the elevator frame 111, the power mounting plate 123 is installed in the middle position of the elevator frame 111, the lifting and reducing motor 113 and the synchronous pulley assembly 115 are installed on the power mounting plate 123, the elevator tensioning wheel 117 is installed at the top of the elevator frame 111, and the lifting and reducing motor 113 is connected to the lifting and reducing motor 113. The power is transmitted to the synchronous pulley assembly 115 through the transmission synchronous belt 114, and then transmitted to the elevator tensioning wheel 117 through the lifting synchronous belt 116; the guide wheel 119 is installed at the four corners of the elevator tray mounting frame 118, and the elevator tray mounting frame 118 cooperates with the elevator frame 111 through the guide wheel 119. At the same time, the elevator tray mounting frame 118 is connected to the lifting synchronous belt 116 and moves with the lifting synchronous belt 116. The elevator tray 120 is installed on the elevator tray mounting frame 118, and the position detection photoelectric 121 is installed at two positions above and below the elevator frame 111. The limit mechanism 122 is also installed at two positions above and below the elevator frame 111. The elevator entrance detection photoelectric 109 and the elevator exit detection photoelectric 110 are installed on the top of the elevator frame 111.

[0043] Please refer to Fig.12 As shown, the dispensing machine 102 consists of a dispensing machine mounting frame 124, a dispensing machine tray 125 and a dispensing machine detection photoelectric 108. The dispensing machine tray 125 is mounted on the dispensing machine mounting frame 124 and fixed by screws. The dispensing machine detection photoelectric 108 is mounted on both sides of the dispensing machine tray 125 to detect whether there are mails on the dispensing machine tray 125.

[0044] Please refer to Fig. 9 As shown, a handheld barcode scanner 105 and a terminal display 106 are installed on the operating console 101.

[0045] Please refer to Figures 5 to 8 As shown, the track assembly 13 includes a track leg 31, a guide rail 32, a busbar 33, a grid photoelectric trigger board 34, a travel switch 35 and a zero-position photoelectric trigger board 36. The guide rail 32 is a two-layer structure installed on the track leg 31. The busbar 33 is installed on the sides of the guide rail 32 of the upper and lower layers, respectively. The grid photoelectric trigger board 34 and the zero-position photoelectric trigger board 36 are installed on the lower sides of the guide rail 32 of the upper and lower layers, respectively. The zero-position photoelectric trigger board 36 is used to position the shuttle 14 so as to receive mail imported from the cache tray 302. The grid photoelectric trigger boards 34 correspond to each grid, respectively, and a grid photoelectric trigger board 34 is installed at each grid.

[0046] Please refer to Figures 1 to 7 As shown, the grid assembly 15 includes a grid bracket 19, a grid slide 25, an upper grid door panel 23, a door lock 24, an anti-floating plate 26, an upper grid slope plate 28, a lower grid slope plate 29, a lower grid bag support frame 16, an upper grid bag support frame 17, an upper grid full grid photoelectric 20, a lower grid full grid photoelectric 21, an upper grid observation window 22, an anti-collision pad 27, and a grid jam photoelectric 30. The grid slide 25 is installed on the grid bracket 19, the upper grid door panel 23 is installed below the exit of the grid slide 25, the door lock 24 is installed above the exit of the grid slide 25, and the upper grid observation window 22 is made of transparent material and is installed above the grid slide 25. (next to the door lock 24), anti-floating plates 26 are installed on both sides of the exit of the grid slide 25, the upper grid full grid photoelectric 20 and the lower grid full grid photoelectric 21 are installed on the grid bracket 19, corresponding to the upper and lower bag-supporting racks, anti-collision pads 27 are installed on the grid bracket 19 (the position where the upper grid door panel 23 contacts the grid bracket 19 after opening), the lower grid bag-supporting rack 16 is installed on the grid bracket 19, and the lower grid bag-supporting rack 16 is located below the grid slide 25, the upper grid slope plate 28 is installed on both sides of the upper guide rail, the lower grid slope plate 29 is installed on both sides of the lower guide rail, and the upper grid bag-supporting frame 17 is placed below the exit of the grid slide 25.

[0047] The shuttle vehicle 14 includes a shuttle vehicle chassis 201, a sorting tray 202, two sets of tray baffles 203 and a sealing plate 205. The sorting tray 202 is installed above the shuttle vehicle chassis 201 and is connected through a sorting tray mounting frame 216. Two sorting trays 202 are installed on each shuttle vehicle chassis 201, two sets of tray baffles 203 are installed on both sides of the sorting tray 202 belt, and the sealing plate 205 is installed around the shuttle vehicle chassis 201.

[0048] Please refer to Fig.13 and Fig.14As shown, the shuttle chassis 201 includes a chassis body 206, a travel motor 207, a travel transmission synchronous belt 208, a travel wheel group 209, a passive wheel group 210, a motor driver 211, a current collector 212, a shuttle controller 213, a communication module 214, a sorting tray driver 215 and a sorting tray mounting frame 216, wherein the travel motor 207, the travel wheel group 209, the passive wheel group 210, the motor driver 211, the current collector 212, the shuttle controller 213, the communication module 214, the sorting tray driver 215 and the sorting tray mounting frame 216 are all installed on the chassis body 206, the travel motor 207 transmits power to the travel wheel group 209 through the travel transmission synchronous belt 208, and two travel wheels 217 are respectively installed on the travel wheel group 209 and the passive wheel group 210.

[0049] Please refer to Fig.15 As shown, the cache segment assembly 12 includes a cache segment rack 301, a cache tray 302, and a cache segment exit detection optoelectronic device 303. The cache tray 302 is installed on the cache segment rack 301. Each group of cache segment assemblies 12 includes four cache trays 302, which are divided into two layers, two on each layer. The cache segment exit detection optoelectronic device 303 is installed on the cache segment rack 301 and is located at the exit of the upper cache tray 302.

[0050] The elevator tray 120 on the elevator 103 has two working positions, the upper and lower levels. A position detection photoelectric device 121 is installed at each working position for positioning the working position. A limiting mechanism 122 is installed above the upper working position and below the lower working position to protect the moving mechanism of the elevator 103. The elevator entrance detection photoelectric device 109 is used to detect whether there is mail entering the elevator tray 120, and the elevator exit detection photoelectric device 110 is used to detect whether there is mail output from the elevator tray 120.

[0051] The operator stands beside the operating table 101 and places the mail on the dispensing machine tray 125 with the face sheet on the mail facing upwards. The face sheet information is scanned and read by the top barcode scanning camera 107. The system automatically distributes the mail and transports it to the elevator tray 120 on the elevator 103. The elevator 103 transports the mail to the upper (or lower) cache tray 302 of the cache segment assembly 12. The mail passes through the upper (or lower) cache tray 302 of the cache segment assembly 12 and is transported to the sorting tray 202 of the shuttle 14 on the upper track (or lower track). The shuttle 14 transports the mail to the corresponding grid opening, detects and confirms the grid opening position through the grid opening photoelectric trigger plate 34, and the sorting tray 202 pushes the mail into the corresponding grid opening. The shuttle 14 then returns to the parts position, confirms the zero position through the zero position photoelectric trigger plate 36, and waits to receive mail at the zero position, and the cycle continues. When the delivery note information on the mail is unclear or wrinkled, and the top barcode scanning camera 107 cannot read the information, the handheld barcode scanning gun 105 on the operating console 101 can be used to read the information at close range. If it still cannot be read successfully, the delivery note information can be entered on the terminal display 106.

[0052] The grid opening is divided into two layers, the lower grid opening is a pull-out frame structure, and the lower grid opening bag support frame 16, the mail bag is hung on the frame, the upper grid opening includes a grid opening slide 25 and an upper grid opening bag support frame 17, the upper grid opening bag support frame 17 is a movable independent basket structure, and the mail bag is hung in the basket. When mail falls into the grid, the mail in the lower grid directly falls into the mail bag. The upper grid can have two sorting modes to choose from according to actual sorting needs. Sorting mode 1 is to open the upper grid door panel 23, and the mail directly falls into the mail bag in the upper grid bag support frame 17; sorting mode 2 is to close the upper grid door panel 23, lock the upper grid door panel 23 through the door lock 24, and the mail falls into the grid chute 25. The number of mails in the chute is observed through the upper grid observation window 22. When there are more mails, open the door lock 24, and open the upper grid door panel 23 to make the mail fall into the mail bag in the upper grid bag support frame 17. When sorting mode 1 is adopted and the lower compartment is full, the photoelectric switch 21 is triggered, that is, when the lower compartment is full, first close the upper compartment door panel 23, and move the upper compartment bag support frame 17, then pull out the lower compartment bag support rack 16, and take out the mail bag full of mails, then put on the empty mail bag, and then push the lower compartment bag support rack 16 to its original position, and finally move the upper compartment bag support frame 17 to its original position, and open the upper compartment door panel 23.

[0053] The embodiments described above are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should all be included in the protection scope of the present invention.

Claims

1. An intelligent three-dimensional sorting device, characterized in that: The invention comprises two groups of supply components (11), two groups of buffer segment components (12), a track component (13), four groups of shuttle vehicles (14) and four groups of slot components (15), wherein the two groups of supply components (11) are respectively arranged in the middle of both sides of the track component (13), the two groups of buffer segment components (12) are respectively arranged between the two groups of supply components (11) and the track component (13), one end of the two groups of buffer segment components (12) is respectively fixed to the two groups of supply components (11), and the other end is respectively fixed to the track component (13). 3), the bottoms of the four groups of shuttle vehicles (14) are in contact with the track assembly (13), and the four groups of shuttle vehicles (14) can reciprocate on the track assembly (13), the track assembly (13) is divided into an upper track and a lower track, two groups of shuttle vehicles (14) are arranged on the upper track, and the other two groups of shuttle vehicles (14) are arranged on the lower track, the four groups of grid assemblies (15) are respectively arranged on both sides of the track assembly (13), and an electric control box (18) is arranged at one end of the track assembly (13).

2. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The supply component (11) comprises an operating table (101), two groups of elevators (103), a dispensing machine (102) and a top code scanning camera (107); the two groups of elevators (103) are symmetrically installed at the two ends of the conveyor belt of the dispensing machine (102); the operating table (101) is arranged on one side of the dispensing machine (102); the top code scanning camera (107) is arranged at the top of the central axis between the two groups of elevators (103); the top code scanning camera (107) is connected to the two groups of elevators (103) through a profile; and the top code scanning camera (107) is arranged directly above the dispensing machine (102).

3. The intelligent three-dimensional sorting device according to claim 2, characterized in that: The elevator (103) comprises an elevator frame (111), a power mounting plate (123), an elevator electric control box (112), an elevator reduction motor (113), a synchronous pulley assembly (115), an elevator tensioning wheel (117) and a transmission synchronous belt (114); the elevator electric control box (112) is installed at the bottom of the elevator frame (111); the power mounting plate (123) is installed at the middle of the elevator frame (111); the elevator reduction motor (113) and the synchronous pulley assembly (115) are both The elevator (103) is arranged on the power mounting plate (123), the elevator tensioning wheel (117) is arranged on the top of the elevator frame (111), the lifting reduction motor (113) is connected to the synchronous belt pulley assembly (115) through the transmission synchronous belt (114), and the elevator (103) also includes a lifting synchronous belt (116), an elevator tray mounting frame (118), multiple groups of guide wheels (119), an elevator tray (120), multiple groups of position detection photoelectric (121), multiple groups of limit mechanisms (122), and an elevator entrance detection The photoelectric sensor (109) and the elevator exit detection photoelectric sensor (110) are connected to the elevator tensioning wheel (117) through the elevator synchronous belt (116). A plurality of guide wheels (119) are respectively installed on the four corners of the elevator tray mounting frame (118). The elevator tray mounting frame (118) is arranged on the elevator frame (111). The elevator tray mounting frame (118) cooperates with the elevator frame (111) through a plurality of guide wheels (119). The tray mounting frame (118) is connected to the lifting synchronous belt (116), the elevator tray (120) is installed on the elevator tray mounting frame (118), multiple groups of position detection photoelectric (121) are respectively arranged above and below the elevator frame (111), multiple groups of limiting mechanisms (122) are respectively arranged above and below the elevator frame (111), and the elevator entrance detection photoelectric (109) and the elevator exit detection photoelectric (110) are both arranged on the top of the elevator frame (111).

4. The intelligent three-dimensional sorting device according to claim 2, characterized in that: The dispensing machine (102) comprises a dispensing machine mounting frame (124), a dispensing machine tray (125) and a plurality of dispensing machine detection photoelectric devices (108); the dispensing machine tray (125) is mounted on the dispensing machine mounting frame (124); the plurality of dispensing machine detection photoelectric devices (108) are sequentially arranged on the dispensing machine tray (125) in a horizontal direction; a handheld barcode scanner (105) is arranged on the operating table (101); a terminal display (106) is arranged above the handheld barcode scanner (105); and one side of the terminal display (106) is connected to the operating table (101).

5. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The track assembly (13) comprises a track leg (31), four groups of guide rails (32), a busbar (33), a grid opening photoelectric trigger plate (34), a travel switch (35) and a zero position photoelectric trigger plate (36); the four groups of guide rails (32) are divided into an upper layer of guide rails and a lower layer of guide rails; the shuttle vehicle (14) comprises a shuttle vehicle chassis (201), two groups of sorting trays (202), a tray baffle (203) and a sealing plate (205); the grid opening assembly ( 15) comprises a compartment bracket (19), a compartment slide (25), an upper compartment door panel (23), a door lock (24), an anti-floating plate (26), an upper compartment slope plate (28), a lower compartment slope plate (29), a lower compartment bag support frame (16), an upper compartment bag support frame (17), an upper compartment full-cell photoelectric device (20), a lower compartment full-cell photoelectric device (21), an upper compartment observation window (22), an anti-collision pad (27) and a compartment jam photoelectric device (30).

6. The intelligent three-dimensional sorting device according to claim 5, characterized in that: The two groups of sorting trays (202) are arranged on the top of the shuttle chassis (201), the tray baffles (203) are installed on both sides of the two groups of sorting trays (202), and the sealing plate (205) is installed on the peripheral side of the shuttle chassis (201).

7. The intelligent three-dimensional sorting device according to claim 5, characterized in that: The four groups of guide rails (32) are all installed on the track legs (31), the busbars (33) are installed on the sides of the upper guide rails and the lower guide rails, and the grid photoelectric trigger board (34) and the zero position photoelectric trigger board (36) are respectively installed on the lower sides of the upper guide rails and the lower guide rails.

8. The intelligent three-dimensional sorting device according to claim 5, characterized in that: The compartment slot chute (25) is arranged on the compartment slot bracket (19), the upper compartment slot door panel (23) is arranged below the exit of the compartment slot chute (25), the door lock (24) is arranged above the exit of the compartment slot chute (25), the upper compartment slot observation window (22) is installed on the compartment slot chute (25), the upper compartment slot observation window (22) is arranged on one side of the door lock (24), the anti-floating plate (26) is arranged on both sides of the exit of the compartment slot chute (25), the upper compartment slot full grid photoelectric device (20) and the lower compartment slot full grid photoelectric device (21) are installed on the compartment bracket (19), and the upper compartment slot full grid photoelectric device (20) and the lower compartment slot full grid photoelectric device (21) are installed on the compartment bracket (19). The full-grid photoelectric device (20) and the lower-layer grid full-grid photoelectric device (21) correspond to the lower-layer grid bag support frame (16) and the upper-layer grid bag support frame (17); the anti-collision pad (27) is arranged on the grid support frame (19); the lower-layer grid bag support frame (16) is arranged on the grid support frame (19); the lower-layer grid bag support frame (16) is arranged below the grid chute (25); the upper-layer grid ramp (28) is arranged on both sides of the upper-layer track; the lower-layer grid ramp (29) is arranged on both sides of the lower-layer track; and the upper-layer grid bag support frame (17) is arranged below the exit of the grid chute (25).

9. The intelligent three-dimensional sorting device according to claim 6, characterized in that: The shuttle chassis (201) comprises a chassis body (206), a travel motor (207), a travel transmission synchronous belt (208), a travel wheel group (209), a passive wheel group (210), a motor driver (211), a current collector (212), a shuttle controller (213), a communication module (214), a sorting tray driver (215) and a sorting tray mounting frame (216), wherein the travel motor (207), the travel wheel group (209), the passive wheel group (210), the motor driver (211), the current collector (212), the shuttle controller (213), the communication module (214), the sorting tray driver (215) and the sorting tray mounting frame (216) are The sorting tray driver (215) and the sorting tray mounting frame (216) are both mounted on the chassis body (206); the two groups of sorting trays (202) are connected to the shuttle chassis (201) via the sorting tray mounting frame (216); the travel motor (207) is connected to the travel wheel group (209) via the travel transmission synchronous belt (208); two groups of travel wheels (217) are mounted on the travel wheel group (209) and the passive wheel group (210); the four groups of travel wheels (217) are all in contact with the guide rail (32); and the current collector (212) is meshed with the busbar (33).

10. The intelligent three-dimensional sorting device according to claim 1, characterized in that: The cache segment component (12) includes a cache segment rack (301), multiple groups of cache trays (302) and a cache segment exit detection photoelectric device (303). The cache trays (302) are arranged on the cache segment rack (301). Each group of cache segments includes four groups of cache trays (302) and is divided into two layers, an upper layer and an lower layer. Each layer includes two groups of cache trays (302). The cache segment exit detection photoelectric device (303) is arranged on the cache segment rack (301). The cache segment exit detection photoelectric device (303) is located at the exit of the cache tray (302) on the upper layer.

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