Oil supply lubricating device of air compressor
By designing a device for detecting temperature and adjusting lubricant supply in an air compressor, the problem of lubrication in the prior art cannot be adjusted according to the piston temperature, achieving efficient operation and service life of the equipment.
Patent Information
- Application Number
- CN202411815511.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-12-11
AI Technical Summary
The lubrication devices of existing air compressors cannot adjust lubrication according to the heat dissipation temperature of the piston, resulting in excessive or insufficient lubrication, affecting the efficient operation and service life of the equipment.
An air compressor oil supply lubricating device is designed, including a detection component, an expansion component, an oil delivery component, an oil storage component and an oil injection component that detects the temperature of the compression component, and adjusts the delivery and ejection of lubricating oil to achieve dynamic adjustment according to temperature.
The supply of lubricant is dynamically adjusted according to the temperature of the compression component, avoiding excessive or insufficient lubrication, ensuring efficient operation of the equipment within a reasonable temperature range, and extending the service life of the equipment.
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Figure CN119554209A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air compressors, and in particular to an oil supply and lubrication device for an air compressor. Background Art
[0002] An air compressor is a device that sucks air from the atmosphere and compresses it to a higher pressure through mechanical action. It is widely used in many fields such as industrial production, automobile maintenance, household cleaning, medical equipment, etc. According to different working principles, air compressors can be mainly divided into piston compressors, centrifugal compressors, etc. Among them, the lubrication of air compressors is very important, which helps to reduce wear, improve efficiency and extend the service life of the machine. For piston compressors, there is friction between the cylinder and the piston, so lubrication can prevent overheating and wear.
[0003] In the existing patent CN118775216A, a piston air compressor is disclosed, including a shell, a crankshaft structure is provided in the shell; the upper end of the crankshaft structure is connected to a movable plate that can move up and down, the upper end of the movable plate is fixedly connected to a push rod, and a storage member is provided in the shell; the upper end of the push rod passes through the storage member and is connected to a piston member; a conveying member is provided in the piston member, a rotating member is provided in the piston member, and one end of the rotating member is connected to the conveying member; a lubricating member is provided on the piston member, and the lubricating member is connected to the rotating member, and a conducting member is connected to the conveying member, and the output end of the conducting member is above the lubricating member; a connecting member is provided in the shell, and a rotating member is connected to the connecting member. In the process of compressing air, this device can provide cooling oil for the piston seat, thereby thermally reducing the heat of the piston seat, further protecting the components on the piston seat, indirectly improving the service life of the piston seat, and further improving the practicality of the device.
[0004] In the above structure, the lubrication of the piston can be achieved, but when lubricating the piston, the piston cannot be cooled according to the heat dissipation temperature of the piston, which can easily lead to excessive lubrication of the piston, resulting in waste of lubricating oil and pollution of the system, or insufficient lubrication, increased friction and accelerated wear, resulting in local excessive temperature, and the lubrication of the piston cannot be adjusted according to the different piston temperatures, making it difficult to ensure that the equipment works within a reasonable temperature range, resulting in the equipment being unable to operate efficiently, which is not conducive to ensuring the optimal performance of the equipment, reducing the overall efficiency of the equipment, and reducing the service life of the equipment.
[0005] Therefore, how to provide an oil supply and lubrication device for an air compressor is a problem that those skilled in the art need to solve urgently. Summary of the invention
[0006] An object of the present invention is to provide an oil supply and lubrication device for an air compressor. The oil supply and lubrication device for an air compressor described in the present invention comprises a support frame, a compression cylinder and a storage cylinder connected to the compression cylinder are arranged on the support frame, an air delivery pipe for conveying air is arranged on the compression cylinder, and an air supply pipe for supplying compressed air is arranged on the storage cylinder;
[0007] The support frame is provided with a driving mechanism, and the driving mechanism is provided with a compression assembly adapted to the compression cylinder, and the compression assembly rubs against the compression cylinder;
[0008] The compression cylinder is provided with an oil supply assembly, the compression assembly is provided with a detection assembly for detecting temperature, the detection assembly is provided with an expansion assembly, the compression cylinder is provided with an oil delivery assembly connected with the oil supply assembly, the expansion assembly is located in the oil delivery assembly, the compression cylinder is provided with an oil storage assembly connected with the oil delivery assembly and the storage cylinder, the oil storage assembly is provided with a pushing assembly, the compression cylinder is provided with an oil injection assembly connected with the oil storage assembly, and the oil injection assembly injects oil onto the compression assembly.
[0009] Preferably, the driving mechanism includes a fixed plate arranged on the support frame, a motor is mounted on the fixed plate, an output shaft bearing of the motor is connected to the fixed plate, a cam is connected to the output shaft of the motor, a shaft is provided on the protruding part of the cam, a connecting rod is connected to the bearing on the shaft, and the compression assembly is hinged on the connecting rod.
[0010] Preferably, the compression assembly includes a compression rod hinged on the connecting rod, the compression rod passes through the compression cylinder, a piston base is provided on the compression rod inside the compression cylinder, and a compression piston matched with the compression cylinder is installed on the piston base.
[0011] Preferably, the oil supply assembly includes a mounting plate arranged on the compression cylinder, an oil supply tank is arranged on the mounting plate, a replenishing pipe is arranged on the oil supply tank, an oil supply pipe is arranged on the oil supply tank, and a one-way valve is installed on the oil supply pipe.
[0012] Preferably, the oil delivery assembly includes an oil delivery cylinder arranged on the compression cylinder, a partition plate 1 is arranged inside the oil delivery cylinder, an oil delivery rod is slidably arranged on the partition plate 1, an oil delivery piston is arranged at one end of the oil delivery rod, and a force-bearing piston is arranged at the other end of the oil delivery rod, the oil supply pipe is located between the oil delivery cylinder and the oil delivery piston and is connected to the oil delivery cylinder, an oil delivery pipe is arranged on the oil delivery cylinder, and a one-way valve 2 is installed on the oil delivery pipe.
[0013] Preferably, the detection assembly includes a metal hose arranged on the piston base, the interior of the metal hose is hollow and filled with working liquid, the inner wall of the metal hose is provided with a plurality of liquid wicks, and the end of the metal hose is provided with a heat-conducting rod, which is inserted into the piston base and close to the compression piston.
[0014] Preferably, the expansion assembly comprises a heat exchange shell arranged at the end of the metal hose, the heat exchange shell is provided with a heat transfer rod, the heat transfer rod is provided with an expansion airbag, and the expansion airbag is located between the oil delivery cylinder and the force-bearing piston.
[0015] Preferably, the oil storage assembly includes an oil storage cylinder arranged on the compression cylinder, an air pipe connected to the storage cylinder is arranged at the end of the oil storage cylinder, an electromagnetic valve is arranged on the air pipe, a pressure relief valve is arranged on the oil storage cylinder, an oil guide pipe is arranged at the other end of the oil storage cylinder, a one-way valve three is installed on the oil guide pipe, the oil storage cylinder is connected to the oil delivery pipe, and the oil guide pipe is connected to the oil injection assembly.
[0016] Preferably, the pushing assembly includes a partition plate 2 arranged inside the oil storage cylinder, a pushing rod is arranged on the partition plate 2, a pneumatic piston is arranged at the end of the pushing rod, a spring sleeved on the outer ring of the pushing rod is arranged between the pneumatic piston and the partition plate 2, and an oil pushing piston is arranged at the other end of the pushing rod, wherein lubricating oil is filled between the oil pushing piston and the oil storage cylinder, and gas is filled between the pneumatic piston and the oil storage cylinder.
[0017] Preferably, the oil injection assembly includes an annular tube arranged on the inner wall of the compression cylinder, the annular tube is connected to the oil guide pipe, the inner wall of the annular tube is connected to a plurality of evenly distributed oil distribution pipes, and an oil nozzle is installed on the oil distribution pipe, wherein when the compression piston moves to the oil nozzle, the output end of the oil nozzle is aligned with the compression piston.
[0018] The beneficial effects of the present invention are as follows:
[0019] The present invention fills the oil supply component with lubricating oil. When compressing air, the air is continuously input into the compression cylinder through the air supply pipe, and the driving mechanism is started to force the compression component to move back and forth, so that the compression component compresses the air in the compression cylinder. When the air is compressed to a reasonable pressure, it is released into the storage cylinder for storage, and the compressed air is provided to other devices for use through the air supply pipe. Since the compression component and the inner wall of the compression cylinder generate heat due to the back and forth friction, the temperature of the compression component increases. When the temperature increases and exceeds the set value, the detection component detects and transmits the temperature to the expansion component. The expansion component expands, forcing the oil delivery component to deliver the lubricating oil to the oil storage component. When the compression component moves to the position of the oil injection component, the compressed air is introduced into the oil storage component, forcing the compressed air to drive the push component to move, forcing the push component to push the lubricating oil in the oil storage component to the oil injection component. Under the high pressure of the compressed gas, the oil injection component is forced to spray the lubricating oil onto the compression component to cool the compression component. When the compression component cools down, the detection component is forced to detect and transmit the temperature to the expansion component. At this time, the expansion component contracts, forcing the oil delivery component to retreat, so that The lubricating oil in the oil supply component continuously enters the oil delivery component to a reasonable position, preparing to provide lubricating oil to the oil storage component, and at the same time disconnecting the oil storage component and the storage cylinder, so that the pushing component retreats to the original position, repeating the above steps, continuously spraying the lubricating oil when the temperature is high, and continuously replenishing the lubricating oil when the temperature is low; in summary, an oil supply and lubrication device for an air compressor of the present application can adjust the temperature of the compression component according to the temperature generated by the friction heat between the compression component and the compression cylinder, and at high temperature, use the temperature to transport the lubricating oil to the oil storage component, and use the compression The high pressure of the air pushes the lubricating oil to the oil injection assembly for spraying. The higher the temperature, the more lubricating oil is delivered and the more lubricating oil is sprayed, thereby achieving the effects of rapid cooling and reasonable use of lubricating oil. At the same time, at low temperatures, the temperature can be used to replenish the lubricating oil of the oil supply assembly in the oil delivery assembly, which is convenient for transporting the lubricating oil to the oil storage assembly at high temperatures, thereby adjusting the supply of lubricating oil according to the temperature of the compression assembly itself, ensuring that the equipment works within a reasonable range, facilitating efficient operation of the equipment, ensuring the optimal performance of the equipment, improving the overall efficiency of the equipment, and increasing the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 It is a three-dimensional structure entity diagram of the present invention;
[0022] Figure 2 It is a physical diagram of the internal structure of the present invention;
[0023] Figure 3It is a structural entity diagram of the driving mechanism of the present invention;
[0024] Figure 4 is a side view of the oil supply assembly of the present invention;
[0025] Figure 5 It is a partial structural entity diagram of the present invention;
[0026] Figure 6 A diagram showing the connection between the oil delivery cylinder and the oil storage cylinder of the present invention;
[0027] Figure 7 For the present invention Figure 6 A three-dimensional half-section view of
[0028] Figure 8 It is a structural entity diagram of the expansion assembly of the present invention;
[0029] Fig. 9 A structural entity diagram of the detection assembly of the present invention;
[0030] Fig.10 It is a structural entity diagram of the fuel injection assembly of the present invention.
[0031] In the figure: 1. support frame; 2. compression cylinder; 3. storage cylinder; 4. air pipe; 5. air supply pipe; 6. driving mechanism; 601. fixing plate; 602. motor; 603. cam; 604. shaft; 605. connecting rod; 7. compression assembly; 701. compression rod; 702. piston base; 703. compression piston; 8. oil supply assembly; 801. mounting plate; 802. oil supply tank; 803. supply pipe; 804. oil supply pipe; 805. one-way valve 1; 9. detection assembly; 901. metal hose; 902. liquid absorption core; 903. heat transfer rod; 10. expansion assembly; 1001. heat exchange shell; 1002. heat transfer rod; 1003. expansion airbag ; 11. Oil delivery assembly; 1101. Oil delivery cylinder; 1102. Partition one; 1103. Oil delivery rod; 1104. Oil delivery piston; 1105. Forced piston; 1106. Oil delivery pipe; 1107. One-way valve two; 12. Oil storage assembly; 1201. Oil storage cylinder; 1202. Air guide pipe; 1203. Solenoid valve; 1204. Pressure relief valve; 1205. Oil guide pipe; 1206. One-way valve three; 13. Push assembly; 1301. Partition two; 1302. Push rod; 1303. Pneumatic piston; 1304. Spring; 1305. Oil push piston; 14. Oil injection assembly; 1401. Annular pipe; 1402. Oil distribution pipe; 1403. Oil injection nozzle. DETAILED DESCRIPTION
[0032] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0033] Embodiment 1:
[0034] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, an oil supply and lubrication device for an air compressor of the present invention comprises a support frame 1, on which a compression cylinder 2 and a storage cylinder 3 connected to the compression cylinder 2 are arranged, a connecting pipe is arranged between the compression cylinder 2 and the storage cylinder 3, a valve control is arranged on the connecting pipe, an air delivery pipe 4 for conveying air is arranged on the compression cylinder 2, and an air supply pipe 5 for supplying compressed air is arranged on the storage cylinder 3;
[0035] The support frame 1 is provided with a driving mechanism 6, and the driving mechanism 6 is provided with a compression assembly 7 adapted to the compression cylinder 2, and the compression assembly 7 rubs against the compression cylinder 2;
[0036] An oil supply assembly 8 is provided on the compression cylinder 2, a detection assembly 9 for detecting temperature is provided on the compression assembly 7, an expansion assembly 10 is provided on the detection assembly 9, an oil delivery assembly 11 connected with the oil supply assembly 8 is provided on the compression cylinder 2, the expansion assembly 10 is located in the oil delivery assembly 11, an oil storage assembly 12 connected with the oil delivery assembly 11 and the storage cylinder 3 is provided on the compression cylinder 2, a pushing assembly 13 is provided in the oil storage assembly 12, an oil injection assembly 14 connected with the oil storage assembly 12 is provided in the compression cylinder 2, and the oil injection assembly 14 injects oil onto the compression assembly 7.
[0037] Working principle: Fill the oil supply component 8 with lubricating oil. When compressing air, continuously input air into the compression cylinder 2 through the air pipe 4, start the driving mechanism 6, force the compression component 7 to move back and forth, so that the compression component 7 compresses the air in the compression cylinder 2. When the air is compressed to a reasonable pressure, it is released into the storage cylinder 3 for storage, and the compressed air is provided to other equipment through the air supply pipe 5. Due to the back and forth friction between the compression component 7 and the inner wall of the compression cylinder 2, heat is generated, causing the temperature of the compression component 7 to rise. When the temperature rises above the set value, it is detected by the detection component 9 and the temperature is transmitted to the expansion component 10. The expansion component 10 expands, forcing the oil delivery component 11 to deliver the lubricating oil to the oil storage component 12. When the compression component 7 moves to the position of the oil injection component 14, the compressed air is introduced into the oil storage component 12, forcing the compressed air to drive the push component 13 to move, forcing the push component 13 to push the lubricating oil in the oil storage component 12 to the oil injection component 14. Under the high pressure of the compressed gas, the oil injection component 14 is forced to spray the lubricating oil onto the compression component 7 to cool the compression component 7. When the compression component 7 cools down, the detection component 9 is forced to detect and transfer the temperature to the expansion component 10. At this time, the expansion component 10 contracts, forcing The oil delivery component 11 is retracted, so that the lubricating oil in the oil supply component 8 continuously enters the oil delivery component 11 to a reasonable position, and prepares for providing lubricating oil to the oil storage component 12. At the same time, the oil storage component 12 and the storage cylinder 3 are disconnected, so that the pushing component 13 is retracted to the original position, and the above steps are repeated. When the temperature is high, the lubricating oil is continuously sprayed out, and when the temperature is low, the lubricating oil is continuously replenished. In summary, an air compressor oil supply and lubrication device of the present application can adjust the temperature of the compression component 7 according to the temperature generated by the friction heat between the compression component 7 and the compression cylinder 2, and when the temperature is high, the lubricating oil is transported to the oil storage by using the temperature. Component 12 uses the high pressure of compressed air to push the lubricating oil to the oil injection component 14 for spraying. The higher the temperature, the more lubricating oil is delivered and the more lubricating oil is sprayed, thereby achieving the effects of rapid cooling and reasonable use of lubricating oil. At the same time, at low temperatures, the temperature can be used to replenish the lubricating oil of the oil supply component 8 in the oil delivery component 11, which is convenient for transporting the lubricating oil to the oil storage component 12 at high temperatures, thereby adjusting the supply of lubricating oil according to the temperature of the compression component 7 itself, ensuring that the equipment works within a reasonable range, facilitating efficient operation of the equipment, ensuring the optimal performance of the equipment, improving the overall efficiency of the equipment, and increasing the service life of the equipment.
[0038] Embodiment 2:
[0039] like Figure 1 , Figure 2 and Figure 3As shown, an oil supply and lubrication device for an air compressor of the present invention, the driving mechanism 6 includes a fixed plate 601 arranged on a support frame 1, a motor 602 is installed on the fixed plate 601, the output shaft bearing of the motor 602 is connected to the fixed plate 601, the output shaft of the motor 602 is connected to a cam 603, the protruding part of the cam 603 is provided with a shaft rod 604, the bearing on the shaft rod 604 is connected to a connecting rod 605, and the compression assembly 7 is hinged on the connecting rod 605.
[0040] like Figure 2 and Figure 3 As shown, an oil supply and lubrication device for an air compressor of the present invention, the compression assembly 7 includes a compression rod 701 hinged on a connecting rod 605, the compression rod 701 passes through the compression cylinder 2, a piston base 702 is provided on the compression rod 701 and located inside the compression cylinder 2, and a compression piston 703 adapted to the compression cylinder 2 is installed on the piston base 702.
[0041] like Figure 1 , Figure 2 , Figure 4 and Figure 6 As shown, an oil supply and lubrication device for an air compressor of the present invention, the oil supply assembly 8 includes a mounting plate 801 arranged on the compression cylinder 2, an oil supply box 802 is arranged on the mounting plate 801, a supply pipe 803 is arranged on the oil supply box 802, an oil supply pipe 804 is arranged on the oil supply box 802, and a one-way valve 805 is installed on the oil supply pipe 804.
[0042] like Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, an oil supply and lubrication device for an air compressor of the present invention, the oil delivery component 11 includes an oil delivery cylinder 1101 arranged on the compression cylinder 2, a partition 1102 is arranged in the oil delivery cylinder 1101, an oil delivery rod 1103 is slidably arranged on the partition 1102, an oil delivery piston 1104 is arranged at one end of the oil delivery rod 1103, a force piston 1105 is arranged at the other end of the oil delivery rod 1103, an oil supply pipe 804 is located between the oil delivery cylinder 1101 and the oil delivery piston 1104 and is connected to the oil delivery cylinder 1101, an oil delivery pipe 1106 is arranged on the oil delivery cylinder 1101, and a one-way valve 1107 is installed on the oil delivery pipe 1106.
[0043] like Figure 5 , Figure 8 and Fig. 9As shown, an air compressor oil supply and lubrication device of the present invention, the detection component 9 includes a metal hose 901 arranged on a piston base 702, the interior of the metal hose 901 is hollow and filled with working liquid, a plurality of liquid absorption cores 902 are arranged on the inner wall of the metal hose 901, and a heat-conducting rod 903 is arranged at the end of the metal hose 901, and the heat-conducting rod 903 is inserted into the piston base 702 and close to the compression piston 703.
[0044] like Figure 8 As shown, an air compressor oil supply and lubrication device of the present invention, the expansion component 10 includes a heat exchange shell 1001 arranged at the end of a metal hose 901, a heat transfer rod 1002 is arranged on the heat exchange shell 1001, an expansion airbag 1003 is arranged on the heat transfer rod 1002, and the expansion airbag 1003 is located between the oil delivery cylinder 1101 and the force piston 1105.
[0045] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, an oil supply and lubrication device for an air compressor of the present invention, the oil storage assembly 12 includes an oil storage cylinder 1201 arranged on the compression cylinder 2, an air guide pipe 1202 connected to the storage cylinder 3 is arranged at the end of the oil storage cylinder 1201, a solenoid valve 1203 is arranged on the air guide pipe 1202, a pressure relief valve 1204 is arranged on the oil storage cylinder 1201, an oil guide pipe 1205 is arranged at the other end of the oil storage cylinder 1201, a one-way valve 1206 is installed on the oil guide pipe 1205, the oil storage cylinder 1201 is connected to the oil delivery pipe 1106, and the oil guide pipe 1205 is connected to the oil injection assembly 14.
[0046] like Figure 7 As shown, an oil supply and lubrication device for an air compressor of the present invention, the pushing component 13 includes a partition 1301 arranged inside an oil storage cylinder 1201, a pushing rod 1302 is arranged on the partition 1301, a pneumatic piston 1303 is arranged at the end of the pushing rod 1302, a spring 1304 sleeved on the outer ring of the pushing rod 1302 is arranged between the pneumatic piston 1303 and the partition 1301, and an oil pushing piston 1305 is arranged at the other end of the pushing rod 1302, wherein lubricating oil is loaded between the oil pushing piston 1305 and the oil storage cylinder 1201, and gas is loaded between the pneumatic piston 1303 and the oil storage cylinder 1201.
[0047] like Figure 2 , Figure 5 and Fig.10As shown, an oil supply and lubrication device for an air compressor of the present invention, the oil injection assembly 14 includes an annular tube 1401 arranged on the inner wall of the compression cylinder 2, the annular tube 1401 is connected to the oil guide pipe 1205, the inner wall of the annular tube 1401 is connected to a plurality of evenly distributed oil distribution pipes 1402, and an oil nozzle 1403 is installed on the oil distribution pipe 1402, wherein when the compression piston 703 moves to the oil nozzle 1403, the output end of the oil nozzle 1403 is aligned with the compression piston 703.
[0048] Working principle: The supply pipe 803 is connected with the lubricating oil supply device so that the oil supply tank 802 is filled with lubricating oil. When compressing air, the air is continuously input into the compression cylinder 2 through the air pipe 4, and the motor 602 is started. The output shaft of the motor 602 rotates to drive the cam 603 to rotate, and the rotation of the cam 603 drives the shaft 604 to rotate. The shaft 604 drives the connecting rod 605 to continuously reciprocate back and forth, forcing the connecting rod 605 to drive the compression rod 701 to reciprocate back and forth in a straight line. The compression rod 701 drives the piston base 702 to move back and forth, forcing the piston base 702 to drive the compression piston 703 to move back and forth, so that the compression piston 703 continuously compresses the input air until the air is compressed to a reasonable pressure to form compressed air, forcing the compression cylinder 2 to be connected with the storage cylinder 3, so that the compressed air is stored in the storage cylinder 3, and the compressed air is provided to other equipment for use through the air supply pipe 5;
[0049] Since the inner wall of the compression cylinder 2 and the compression piston 703 generate heat due to the back and forth friction, the temperature of the compression piston 703 rises, forcing the temperature of the piston base 702 to rise. When the temperature rises above the set value, the heat-conducting rod 903 transfers heat to the metal hose 901, and the metal hose 901 can be evacuated to reduce the boiling point of the working liquid, so that the working liquid in the metal hose 901, such as water, absorbs heat and evaporates at a higher temperature, so that the water vapor carries heat to the other end of the metal hose 901 and gathers. Under the heat transfer effect of the heat exchange shell 1001 and the heat transfer rod 1002, the heat is transferred to the expansion airbag 1003, causing the expansion airbag 1003 to expand, thereby reducing the oil supply cylinder 1101. The space at the bottom causes the pressure to increase, so that the gas acts on the force piston 1105, forcing the force piston 1105 to move. Under the action of the partition 1102, the oil delivery rod 1103 is driven to move, and the oil delivery rod 1103 drives the oil delivery piston 1104 to move, forcing the oil delivery piston 1104 to squeeze the lubricating oil in the oil delivery cylinder 1101. Under the action of the oil delivery pipe 1106 and the one-way valve 1107, the lubricating oil is forced to be continuously delivered into the oil storage cylinder 1201; when the heat exchange is completed, the water vapor releases heat and condenses into liquid. Under the capillary action of the liquid absorption core 902, the liquid quickly returns to the end of the metal hose 901, forcing the water to continuously transfer heat until the lubricating oil in the oil storage cylinder 1201 reaches a certain value;
[0050] The compression piston 703 is sprayed with oil. When the compression piston 703 moves to the oil injection nozzle 1403, the solenoid valve 1203 is opened. Since the compressed air is stored in the storage cylinder 3 and the pressure is relatively high, the compressed air is forced to enter the oil storage cylinder 1201 through the air guide pipe 1202. The compressed air acts on the pneumatic piston 1303, causing the pneumatic piston 1303 to move quickly, driving the push rod 1302 to move quickly, and compressing the spring 1304, causing the push rod 1302 to drive the oil push piston 1305 to move. At this time, the one-way valve 3 1206 is opened. Under the action of the oil guide pipe 1205, the oil push piston 1305 quickly pushes the lubricating oil into the annular tube 1401, and the lubricating oil is introduced into the oil injection nozzle 1403 through the oil distribution pipe 1402. The lubricating oil is sprayed onto the compression piston 703 through the oil injection nozzle 1403, and the compression piston 703 is lubricated and cooled.
[0051] Close the solenoid valve 1203, open the pressure relief valve 1204, discharge the compressed air in the oil storage cylinder 1201, and under the action of the spring 1304, the starting piston and the pushing piston return to their original positions. Due to the insufficient amount of lubricating oil in the oil delivery cylinder, the lubricating oil will not enter the oil storage cylinder 1201 during the process of pushing the piston to retreat;
[0052] When the compression piston 703 cools down, the temperature of the piston base 702 also drops, and the heat transfer effect between the metal hose 901 and the heat conducting rod 903 is not formed, so that the temperature of the heat exchange shell 1001 drops, and the temperature of the heat transfer rod 1002 drops. At this time, the expansion airbag 1003 contracts, forcing the force-bearing piston 1105 to move backward. Under the action of the partition 1102, the oil delivery rod 1103 is driven to move backward, and the oil delivery rod 1103 drives the oil delivery piston 1104 to move backward, forcing the volume inside the oil delivery cylinder 1101 and the oil delivery piston 1104 to increase and the pressure to decrease. Under the action of the oil supply pipe 804 and the one-way valve 805, the lubricating oil in the oil supply tank 802 is forced to be continuously transported to the oil delivery cylinder, preparing to provide lubricating oil for the oil storage cylinder 1201. Repeat the above steps. When the temperature is high, the lubricating oil is continuously sprayed out, and when the temperature is low, the lubricating oil is continuously replenished.
[0053] The setting of the driving mechanism 6 can provide power, so that the rotational force is converted into linear reciprocating motion, so that the compression component 7 moves back and forth, thereby realizing the compression effect on the air and continuously forming compressed air; the setting of the compression component 7 can realize the compression effect on the air, so that the air is continuously compressed into compressed air for storage, and at the same time, the cooperation between the piston base 702 and the compression piston 703 realizes the sealing effect, and the friction between the compression piston 703 and the compression cylinder 2 generates heat, which can have an effect on the detection component 9; the setting of the oil supply component 8 can continuously provide lubricating oil, so that the device can continuously use lubricating oil, and the setting of the supply pipe 803 can continuously replenish the lubricating oil, avoid the lack of oil resulting in the inability to lubricate and cool down, improve the rationality of the device, and the one-way valve 8 The setting of 05 prevents the oil in the oil delivery cylinder from flowing back into the oil supply tank 802; the setting of the oil delivery component 11 can realize the conveying effect of the lubricating oil, and convey the lubricating oil to the oil storage cylinder 1201, so as to realize the excessive effect of the lubricating oil, and at the same time can store the lubricating oil. At low temperatures, the lubricating oil in the oil supply tank 802 is introduced into the oil delivery cylinder, which is convenient for replenishing the lubricating oil in the oil delivery cylinder, thereby improving the rationality and ingenious effect of the device; the setting of the detection component 9 can realize the detection effect of the temperature of the piston base 702 and the compression piston 703, thereby realizing the utilization of the temperature difference, and at the same time transferring the temperature to the expansion component 10, and the setting of the liquid absorption core 902 can return the condensed working liquid to the heat conducting rod 903 through capillary action, thereby realizing the continuous delivery of heat. , speeding up the reflux of working liquid, improving heat exchange efficiency, and facilitating temperature transfer; the setting of expansion component 10 can utilize temperature to control the expansion airbag 1003. When the temperature rises, the expansion airbag 1003 expands, which will occupy space, reduce the volume, increase the pressure effect, and realize mechanical movement. When the temperature is low, the expansion airbag 1003 contracts, causing the force-bearing piston 1105 to retreat, thereby realizing the control of the lubricating oil in the oil delivery cylinder and improving the rationality of the device; the setting of oil storage component 12 can introduce compressed air into the oil storage cylinder 1201, and introduce the lubricating oil into the oil guide pipe 1205 through the action of the pushing component 13, making full use of the high-pressure effect of compressed air, improving the rationality of the device, and being able to store the lubricating oil. When oil injection is required When the air pressure is too high, the compression piston 703 is sprayed with oil in time to improve the flexibility of the device; the setting of the pushing component 13 makes full use of the high pressure of the compressed air to drive the pneumatic piston 1303 to move, thereby forcing the oil pushing piston 1305 to push the lubricating oil to move to the oil guide pipe 1205, and the setting of the spring 1304 can realize the pneumatic piston 1303 and the oil pushing piston 1305 to return to their original positions after movement, so as to prepare for the next movement and improve the rationality of the device; the setting of the oil spraying component 14 can spray the lubricating oil onto the compression piston 703, realize the cooling and lubrication of the compression piston 703 and the piston base 702, avoid overheating, reduce the friction between the compression piston 703 and the inner wall of the compression cylinder 2, improve the overall efficiency of the equipment, and increase the service life of the equipment;
[0054] This solution can adjust the temperature of the compression piston 703 and the piston base 702 according to the temperature generated by the heat generated by the friction between the compression piston 703 and the compression cylinder 2. When the temperature is high, the temperature difference is used to transport the lubricating oil to the oil storage cylinder 1201, and the high pressure of the compressed air is used to pump the lubricating oil to the oil nozzle 1403 for spraying. The higher the temperature, the more lubricating oil is transported, and the more lubricating oil is forced to be sprayed, thereby achieving the effects of rapid cooling and reasonable use of the lubricating oil. At the same time, when the temperature is low, the temperature difference can be used to replenish the lubricating oil in the oil supply tank 802 to the oil delivery cylinder, which is convenient for transporting the lubricating oil to the oil storage cylinder 1201 when the temperature is high, thereby achieving the adjustment of the lubricating oil supply according to the temperature of the compression piston 703 and the piston base 702, ensuring that the equipment operates within a reasonable temperature range, facilitating the efficient operation of the equipment, ensuring the optimal performance of the equipment, improving the overall efficiency of the equipment, and increasing the service life of the equipment.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An oil supply and lubrication device for an air compressor, characterized in that: The invention comprises a support frame (1), wherein a compression cylinder (2) and a storage cylinder (3) connected to the compression cylinder (2) are arranged on the support frame (1), an air delivery pipe (4) for conveying air is arranged on the compression cylinder (2), and an air supply pipe (5) for supplying compressed air is arranged on the storage cylinder (3); The support frame (1) is provided with a driving mechanism (6), the driving mechanism (6) is provided with a compression assembly (7) adapted to the compression cylinder (2), and the compression assembly (7) rubs against the compression cylinder (2); The compression cylinder (2) is provided with an oil supply component (8), the compression component (7) is provided with a detection component (9) for detecting temperature, the detection component (9) is provided with an expansion component (10), the compression cylinder (2) is provided with an oil delivery component (11) connected to the oil supply component (8), the expansion component (10) is located in the oil delivery component (11), the compression cylinder (2) is provided with an oil storage component (12) connected to the oil delivery component (11) and the storage cylinder (3), the oil storage component (12) is provided with a pushing component (13), the compression cylinder (2) is provided with an oil injection component (14) connected to the oil storage component (12), and the oil injection component (14) injects oil onto the compression component (7).
2. The oil supply and lubrication device for an air compressor according to claim 1, characterized in that: The driving mechanism (6) comprises a fixing plate (601) arranged on the supporting frame (1), a motor (602) being mounted on the fixing plate (601), an output shaft bearing of the motor (602) being connected to the fixing plate (601), an output shaft of the motor (602) being connected to a cam (603), a shaft (604) being arranged on a protruding portion of the cam (603), a connecting rod (605) being connected to a bearing on the shaft (604), and the compression assembly (7) being hinged on the connecting rod (605).
3. The oil supply and lubrication device for an air compressor according to claim 2, characterized in that: The compression assembly (7) comprises a compression rod (701) hinged on the connecting rod (605), the compression rod (701) passes through the compression cylinder (2), a piston base (702) is arranged on the compression rod (701) inside the compression cylinder (2), and a compression piston (703) adapted to the compression cylinder (2) is mounted on the piston base (702).
4. The oil supply and lubrication device for an air compressor according to claim 3, characterized in that: The oil supply assembly (8) comprises a mounting plate (801) arranged on the compression cylinder (2), an oil supply box (802) being arranged on the mounting plate (801), a replenishing pipe (803) being arranged on the oil supply box (802), an oil supply pipe (804) being arranged on the oil supply box (802), and a one-way valve (805) being installed on the oil supply pipe (804).
5. The oil supply and lubrication device for an air compressor according to claim 4, characterized in that: The oil delivery assembly (11) comprises an oil delivery cylinder (1101) arranged on the compression cylinder (2), a partition plate 1 (1102) being arranged inside the oil delivery cylinder (1101), an oil delivery rod (1103) being slidably arranged on the partition plate 1 (1102), an oil delivery piston (1104) being arranged at one end of the oil delivery rod (1103), a force-bearing piston (1105) being arranged at the other end of the oil delivery rod (1103), the oil supply pipe (804) being located between the oil delivery cylinder (1101) and the oil delivery piston (1104) and being connected to the oil delivery cylinder (1101), an oil delivery pipe (1106) being arranged on the oil delivery cylinder (1101), and a check valve 2 (1107) being installed on the oil delivery pipe (1106).
6. The oil supply and lubrication device for an air compressor according to claim 5, characterized in that: The detection component (9) comprises a metal hose (901) arranged on the piston base (702); the interior of the metal hose (901) is hollow and filled with working liquid; the inner wall of the metal hose (901) is provided with a plurality of liquid wicks (902); the end of the metal hose (901) is provided with a heat-conducting rod (903); the heat-conducting rod (903) is inserted into the piston base (702) and is close to the compression piston (703).
7. The oil supply and lubrication device for an air compressor according to claim 6, characterized in that: The expansion assembly (10) comprises a heat exchange shell (1001) arranged at the end of the metal hose (901), a heat transfer rod (1002) being arranged on the heat exchange shell (1001), an expansion airbag (1003) being arranged on the heat transfer rod (1002), and the expansion airbag (1003) being located between the oil delivery cylinder (1101) and the force-bearing piston (1105).
8. The oil supply and lubrication device for an air compressor according to claim 7, characterized in that: The oil storage assembly (12) comprises an oil storage cylinder (1201) arranged on the compression cylinder (2); an air guide pipe (1202) connected to the storage cylinder (3) is arranged at the end of the oil storage cylinder (1201); a solenoid valve (1203) is arranged on the air guide pipe (1202); a pressure relief valve (1204) is arranged on the oil storage cylinder (1201); an oil guide pipe (1205) is arranged at the other end of the oil storage cylinder (1201); a one-way valve (1206) is installed on the oil guide pipe (1205); the oil storage cylinder (1201) is connected to the oil delivery pipe (1106); and the oil guide pipe (1205) is connected to the oil injection assembly (14).
9. The oil supply and lubrication device for an air compressor according to claim 8, characterized in that: The pushing assembly (13) comprises a partition plate 2 (1301) arranged inside the oil storage cylinder (1201), a pushing rod (1302) being arranged on the partition plate 2 (1301), a pneumatic piston (1303) being arranged at the end of the pushing rod (1302), a spring (1304) being arranged between the pneumatic piston (1303) and the partition plate 2 (1301) and being sleeved on the outer ring of the pushing rod (1302), an oil pushing piston (1305) being arranged at the other end of the pushing rod (1302), wherein lubricating oil is filled between the oil pushing piston (1305) and the oil storage cylinder (1201), and gas is filled between the pneumatic piston (1303) and the oil storage cylinder (1201).
10. The oil supply and lubrication device for an air compressor according to claim 9, characterized in that: The oil injection assembly (14) comprises an annular tube (1401) arranged on the inner wall of the compression cylinder (2), the annular tube (1401) being connected to the oil guide tube (1205), the inner wall of the annular tube (1401) being connected to a plurality of evenly distributed oil distribution pipes (1402), an oil injection nozzle (1403) being installed on the oil distribution pipe (1402), wherein when the compression piston (703) moves to the oil injection nozzle (1403), the output end of the oil injection nozzle (1403) is aligned with the compression piston (703).
Citation Information
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