Cotton straw smashing device
By designing a cotton straw crushing device that combines tearing and crushing, the problems of low crushing efficiency and inconvenient operation in existing equipment are solved, and efficient crushing and particle uniformity are achieved, which is suitable for large-scale agricultural production.
Patent Information
- Application Number
- CN202510029870.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-03-18
AI Technical Summary
The existing cotton straw crushing equipment has problems such as low crushing efficiency, uneven particle size, difficult equipment maintenance and inconvenient operation.
A cotton straw crushing device including a shredding device and a shredding device is designed. The shredding device performs preliminary tearing through the relative movement of the knife, the shredding device is further broken through the rotating or vibrating crushing rod, and the particle screen is screened in combination with the screen, and the container is equipped with a pulley device for easy movement.
It significantly improves the crushing efficiency of cotton straw, can adjust the particle size according to needs, simplify equipment operation and maintenance, and is suitable for large-scale agricultural production.
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Figure CN119631732A_ABST
Abstract
Description
Technical field:
[0001] The invention relates to crop straw processing equipment, in particular to a device for crushing cotton straw, which is suitable for processing and utilizing cotton straw in agricultural production. Background technology:
[0002] In agricultural production, cotton straw is one of the main wastes generated after cotton harvest. With the development of modern agriculture, the resource utilization of cotton straw has become an important topic. Reasonable and efficient treatment of cotton straw not only contributes to the recycling of agricultural waste, but also improves soil quality and reduces environmental pollution. The treatment methods of cotton straw include burning, composting, feed, and crushing and pressing by mechanical equipment. However, there are some technical problems in the crushing process of cotton straw, which are mainly manifested in the following aspects: low crushing efficiency. Difficult equipment maintenance and operation. Inconvenient operation and lack of flexibility.
[0003] Therefore, there is an urgent need for a new cotton straw crushing device that can solve the above-mentioned technical problems, improve the crushing efficiency of cotton straw, and at the same time provide an adjustable particle size for subsequent utilization and processing, and is more convenient and efficient in use and maintenance.
[0004] The present invention aims at the deficiencies in the prior art and proposes an innovative cotton straw crushing device, which aims to improve crushing efficiency, improve particle uniformity, simplify equipment operation, and make the equipment more flexible and easy to maintain, thereby meeting the needs for cotton straw processing in large-scale agricultural production. Summary of the invention:
[0005] The purpose of the present invention is to provide a cotton straw crushing device, which aims to solve the problems of low cotton straw crushing efficiency, uneven particles, difficult equipment maintenance and inconvenient operation in the prior art. Through innovative design, the crushing efficiency of cotton straw is significantly improved, the particle size can be adjusted according to needs, and it is easy to operate and maintain.
[0006] To achieve the above object, the present invention provides a cotton straw crushing device, and its technical solution is as follows:
[0007] A cotton straw crushing device, comprising:
[0008] The shredding device initially tears the cotton stalks by the relative movement of two moving knives, and sends the shredded stalks to the downstream shredding device through the discharge port;
[0009] The breaking device comprises a transmission shaft, and a plurality of breaking bars are attached to the transmission shaft, and the breaking bars further break the shredded cotton stalks into smaller particles by rotating or vibrating;
[0010] The screen is located below the crushing device and is used to screen the crushed materials and send the particles that meet the requirements into the container;
[0011] The container is used to collect the crushed materials after screening. A pulley device is provided under the container to facilitate the movement and stability of the container.
[0012] Through the synergistic effect of the tearing device and the breaking device, the pulverizing device of the present invention can crush cotton straw into smaller particles in a relatively short time, and the size of the crushed particles can be adjusted as needed, thereby solving the problems of low pulverizing efficiency and uneven particles in the prior art, and is suitable for cotton straw processing in large-scale agricultural production.
[0013] Beneficial effects of the technical solution:
[0014] 1. Efficient shredding and crushing
[0015] The tearing device can tear cotton straws preliminarily through the relative movement of the moving knife and the stationary knife, providing suitable raw materials for subsequent crushing. The crushing device further crushes the torn straws through the rotation or vibration of the crushing rod, greatly improving the crushing efficiency.
[0016] 2. Particle size is adjustable
[0017] The crushing device and screen design of the present invention can adjust the size of the crushed particles according to the needs to meet the needs of different uses. The rotation speed of the crushing device and the configuration of the crushing rod can be adjusted according to the different properties of the material to make the particle size more uniform.
[0018] 3. Easy operation and maintenance
[0019] The container is equipped with a pulley device, which is convenient for collecting, moving and transferring materials, reducing the labor intensity of manual handling. The equipment has a simple and compact structure, and maintenance and cleaning during operation are also relatively convenient, which is suitable for long-term and high-frequency agricultural production needs.
[0020] 4. Suitable for large-scale agricultural production
[0021] The device design of the present invention is suitable for cotton straw processing in large-scale agricultural production. Its efficient crushing capacity and adjustable particle size enable it to meet the needs of different production links and have strong market adaptability. Description of the drawings:
[0022] Figure 1 It is a schematic diagram of a cotton straw crushing device;
[0023] Figure 2 A diagram of a shredding device for a cotton straw shredding device;
[0024] Figure 3The present invention is a diagram of a crushing device for a cotton straw crushing device.
[0025] In the figure: 1. shredding device; 2. breaking device; 3. container; 4. screen; 5. bracket; 11. moving knife; 12. reducer; 13. motor; 14. discharge port; 15. feed port; 21. reducer; 22. motor; 23. transmission shaft; 24. breaking rod; 25. protective cover; 31. pulley.
[0026] Specific implementation method: The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] like Figure 1 As shown, the cotton straw pulverizing device of the present invention mainly includes a tearing device 1, a breaking device 2, a container 3, a screen 4 and a bracket 5 and other main components.
[0028] 1. Shredding device 1( Figure 2 )
[0029] The shredding device 1 performs preliminary tearing of the cotton straw through the relative movement of two moving knives 11. The moving knife 11 is driven by a motor 13 and rotated by a reducer 12. The power of the motor 13 can be adjusted according to the thickness of the straw to ensure efficient operation of the equipment. The structure of the shredding device adopts an adjustable gap design, and the gap of the moving knife 11 can be adjusted according to actual needs to adapt to cotton straws of different thicknesses. The straw enters the shredding device through the feed port 15, and is torn by the relative movement of the moving knife. The shredded material is sent out from the discharge port 14 and enters the crushing device 2.
[0030] 2. Breaking device 2 ( Figure 3 )
[0031] The crushing device 2 is composed of a motor 22, a reducer 21, a transmission shaft 23, a crushing rod 24 and a protective cover 25. The motor 22 drives the reducer 21, and the transmission shaft 23 is driven to rotate through the transmission of the reducer, thereby driving multiple crushing rods 24 to further crush the shredded straw. The crushing rods 24 are usually spiral-shaped or other shapes suitable for crushing straw, and can be replaced or adjusted as needed. The crushing rods 24 hit and twist the straw during rotation, so that it is further crushed into smaller particles. The crushed material is screened through the screen 4 below, and the material with smaller particles enters the container 3 through the screen. The setting of the protective cover 25 can effectively prevent material splashing or accidental touch by personnel to ensure safety.
[0032] 3. Screen 4
[0033] The screen 4 is located below the crushing device 2 and is used to screen the crushed materials. The aperture of the screen can be adjusted or replaced as needed to screen crushed materials of different particle sizes to ensure particle uniformity. The screened materials enter the container 3 for collection. The design of the screen helps to ensure that the distribution of particles meets the requirements and avoids excessively large particles affecting subsequent use.
[0034] 4. Container 3 and pulley device 31
[0035] The container 3 is used to collect the crushed materials after screening. A discharge port is provided at the bottom of the container 3 to facilitate the discharge and storage of the materials. A pulley device 31 is provided below the container 3 so that the container can be easily moved in the working area. The pulley device 31 has good flexibility, and the container 3 can move freely in multiple directions, which is convenient for the collection and transfer of the crushed materials.
[0036] 5. Bracket 5
[0037] The bracket 5 is used to support the shredding device 1, the crushing device 2, the screen 4 and the container 3, etc., to ensure that each part is fixed firmly and the stable operation of the equipment is ensured. The height and structure of the bracket 5 can be adjusted according to actual needs to adapt to different working environments.
[0038] 6. Workflow
[0039] When cotton straw enters the shredding device 1 through the feed port 15, the moving knife 11 performs preliminary tearing of the straw by relative rotation. The shredded material is fed into the shredding device 2 through the discharge port 14, where the shredding rod 24 driven by the motor 22 further strikes and shreds the shredded straw to form smaller particles. The shredded material is screened through the screen 4, and the smaller particles enter the container 3 for collection. The container 3 can be easily moved to different positions through the pulley device 31, which is convenient for the storage and subsequent processing of the shredded material.
[0040] 7. Features
[0041] Efficient shredding and crushing: The shredding device 1 and the crushing device 2 of the present invention are combined to efficiently crush cotton stalks into smaller particles, thereby significantly improving the crushing efficiency.
[0042] Adjustable gap design: The gap of the moving knife 11 of the shredding device is adjustable, which can adapt to straws of different thicknesses and ensure the flexibility of the shredding effect.
[0043] Adjustable particle size: The screen 4 can be replaced or the aperture can be adjusted according to actual needs, and can screen out crushed materials of different particle sizes to ensure the uniformity of the material.
[0044] Safety design: The crushing device 2 is equipped with a protective cover 25 to ensure the safety of the operator and prevent the material from splashing during the crushing process.
[0045] Convenient material collection and transfer: The container 3 is equipped with a pulley device 31, which makes the material collection process more convenient. The container can be freely moved in multiple directions to facilitate the transfer of materials.
Claims
1. A cotton straw crushing device, comprising a tearing device, a breaking device, a screen and a container, characterized in that: The tearing device preliminarily tears the cotton straw by the relative movement of two moving knives, and feeds the torn straw into the breaking device through the discharge port; The crushing device is provided with a transmission shaft, and a plurality of crushing rods are attached to the transmission shaft, which further crushes the shredded straw into smaller particles. The crushed materials are screened through the screen below and then enter the container; A pulley device is arranged under the container to facilitate the movement of the container and the collection of the crushed materials.
2. The cotton straw pulverizing device according to claim 1, characterized in that: The movable knife of the shredding device is two blades installed in a relatively rotating manner, and the relative spacing can be adjusted to adjust the shredding effect.
3. The cotton straw pulverizing device according to claim 1, characterized in that: The breaking rod of the breaking device is in a spiral shape and can effectively strike and further crush the straw under the drive of the transmission shaft.
4. The cotton straw pulverizing device according to claim 1, characterized in that: The screen is a replaceable screen, and the aperture of the screen can be adjusted according to needs to screen crushed materials of different particle sizes.
5. The cotton straw pulverizing device according to claim 1, characterized in that: A discharge port is provided at the bottom of the container, and the discharge port is controlled by a valve to facilitate the discharge and storage of the crushed material.
6. The cotton straw pulverizing device according to claim 1, characterized in that: The pulley device is a universal pulley, which can realize the free movement of the container in multiple directions.
7. The cotton straw pulverizing device according to claim 1, characterized in that: The crushing device and the shredding device are both driven by electric motors, and the power of the electric motors can be adjusted to meet the processing requirements of different straws.
8. The cotton straw pulverizing device according to claim 1, characterized in that: During the operation of the device, the shredding device and the crushing device continuously transport the straw material through the conveyor belt, and the crushed material is transported into the container with the assistance of air flow.