A preparation method of high-purity 16α-hydroxyprednisolone

By using potassium permanganate oxidation, addition reaction in mixed solvents of chloroalkane and alcohols and alkali treatment under nitrogen atmosphere during the production process of 16α-hydroxyprednisolone, the impurity Z1 was successfully removed, and the problems of low product purity and yield in the prior art were solved, and efficient preparation of high-purity 16α-hydroxyprednisolone was achieved.

CN119751534APending Publication Date: 2025-04-04HENAN LIHUA PHARMA
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Patent Information

Application Number
CN202510062816.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The by-product Z1 in the existing 16α-hydroxyprednisolone production process is converted into impurity Z2, which affects the purity and yield of the product. The conventional refining system requires multiple refining, which increases cost and complexity.

Method used

By reacting the 16α-hydroxyprednisolone eliminator with potassium permanganate in a ketone organic solvent, and then reacting with sodium hypochlorite or sodium hypobromide in a mixed solvent of chloroalkane and alcohol, further reacting with the mixed alkali liquid under a nitrogen atmosphere, impurity Z1 is gradually removed, and a high-purity 16α-hydroxyprednisolone is prepared.

Benefits of technology

The content of impurity Z1 in 16α-hydroxyprednisolone acetate is significantly reduced, the purity and yield of the product is improved, the potential impact of subsequent reactions and product quality is reduced, and the consistency and stability of the product are ensured.

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Abstract

The present invention relates to the technical field of drug synthesis, and in particular to a method for preparing high-purity 16α-hydroxyprednisolone. The method comprises the following steps: oxidizing 16α-hydroxyprednisolone elimination product to prepare 16α-hydroxyprednisolone acetate; removing impurities from 16α-hydroxyprednisolone acetate to obtain 16α-hydroxyprednisolone acetate after impurities removal; under a nitrogen atmosphere, hydrolyzing 16α-hydroxyprednisolone acetate after impurities removal, filtering, discharging, and obtaining high-purity 16α-hydroxyprednisolone. The reaction conditions of each step of the preparation method provided by the present invention are easy to implement, and the organic solvent used in the reaction process can be recycled and reused, energy saving and consumption reduction, green and environmental protection, simple operation, quality and yield are all significantly competitive, and the product HPLC content of the preparation method is tested to reach more than 99.8%, any impurities are less than 0.05%, and the comprehensive yield is more than 81.5%.
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