Method for assembling light source of LED display screen
By opening a jack on the lamp board of the LED display screen, inserting and tightening the plug-in LED light source, the problem of LED light source falling off and poor waterproof performance during the assembly of traditional LED display screens is solved, and stable connection and high waterproof performance are achieved.
Patent Information
- Application Number
- CN202510074932.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-04-11
AI Technical Summary
The light board structure of traditional LED display screens is prone to problems such as LED light source falling off, interfering with each other and poor waterproofing performance during assembly.
The assembly method of the interpolated LED light source is adopted. By opening a jack on the LED light board, the interpolated LED light source is inserted into the jack to form a fastening structure, and the device connection surface of the LED light board is used to connect the electrical pins to improve waterproof performance with the waterproof rubber ring.
The stable connection of LED light sources is achieved, reducing the area occupied by the light source, reducing the difficulty of pixel pitch, and significantly improving the waterproof level of the overall LED display module.
Smart Images

Figure CN119802519A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an assembly method, in particular to an assembly method for a light source of an LED display screen. Background Art
[0002] LED display is a new type of imaging electronic device made of light-emitting diodes arranged in sequence. Due to its high brightness, wide viewing angle, long life and other characteristics, it is widely used in outdoor advertising screens and other products. Figure 1 As shown, the light board structure of a traditional LED display screen includes an LED light board 1 and several LED light sources 2. The several LED light sources 2 are electrically connected to the LED light board 1. When working, the several LED light sources 2 are powered on to emit light and display image information to the outside. When the above-mentioned light board structure is assembled, the LED light board 1 is assembled in the LED module housing, and the several LED modules are assembled in the LED box to form an LED display screen. However, the light board structure of the traditional LED display screen still has the following disadvantages when it is used in specific applications, which are described below.
[0003] First, several LED light sources 2 are electrically connected to one side of the LED light board 1 through SMD, and the connection structure is relatively fragile. The LED light sources 2 are very likely to fall off the LED light board 1 when slightly subjected to external force. Secondly, several LED light sources 2 are electrically connected to one side of the LED light board 1 through SMD at the same time. However, due to the limited area of the LED light board 1, the LED light sources 2 are more likely to interfere with each other during the assembly process, which is not conducive to SMD assembly and is also not conducive to reducing the pixel pitch between the LED light sources 2. In addition, since there is an assembly gap between the LED light board 1 and the LED module housing, it is bound to affect the waterproof performance of the entire module. The light board structure of traditional LED display screens generally has the disadvantage of poor waterproof performance. The above are the main disadvantages of the prior art. Summary of the invention
[0004] The technical solution adopted by the present invention is: a method for assembling a light source of an LED display screen, which comprises the following steps:
[0005] The first step is to make an LED light board, and open several sockets on the LED light board. The LED light board includes a light board surface, a device connection surface and several sockets, wherein the light board surface and the device connection surface are respectively located on both sides of the LED light board, and each of the sockets is set between the light board surface and the device connection surface.
[0006] The second step is to make an internal LED light source, which includes an insertion part, a light source part and several power connection pins, wherein the light source part is connected to the top of the insertion part, and several power connection pins are connected to the bottom of the insertion part.
[0007] The third step is to insert several of the plug-in LED light sources into the socket of the LED light board, with the insertion part inserted in the socket so that the outer side surface of the insertion part contacts the inner hole wall of the socket, and a fastening structure is formed by means of the outer side surface and the inner hole wall, and the power connection pin is connected to the device connection surface of the LED light board, so that the light source part is protruding outside the light board surface of the LED light board.
[0008] The fourth step is to assemble the LED light board in the LED module housing, which includes a mask and a back glue layer, wherein the mask is provided with a plurality of light source holes, the plug-in LED light source is correspondingly inserted into the light source holes, a waterproof rubber ring is provided between the plug-in LED light source and the light source hole, and the back glue layer is encapsulated on the device connection surface of the LED light board so that the power connection pins of the plug-in LED light source are encapsulated in the back glue layer.
[0009] The beneficial effects of the present invention are as follows: the design idea of the present invention is, firstly, by inserting the plug-in LED light source into the socket of the LED light board to form the fastening structure, the fastening structure can stably connect the plug-in LED light source to the LED light board, and secondly, the power connection pin of the plug-in LED light source is connected to the device connection surface of the LED light board, which can effectively utilize the surface area of the LED light board, so that the light board surface and the device connection surface can be reused, that is, setting the power connection parts of a large number of the plug-in LED light sources on the device connection surface can reduce the area occupied by the light source on the light board surface, thereby reducing the difficulty of reducing the pixel pitch at the light board surface. Thirdly, the plug-in structure of the plug-in LED light source and the other structures of the present invention can significantly improve the waterproof level of the overall LED display module. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a schematic diagram of the prior art.
[0011] Figure 2 It is a schematic diagram of the present invention.
[0012] Figure 3 It is a schematic diagram of the structure of the present invention.
[0013] Figure 4 It is a schematic structural diagram of the light source part of the present invention.
[0014] Figure 5 It is a schematic diagram of the structure of the bonding colloid of the present invention.
[0015] Figure 6 It is a schematic diagram of the assembly of the LED light source and the bonding colloid of the present invention.
[0016] Figure 7 It is a schematic diagram of assembling the lens top cover of the present invention.
[0017] Figure 8 It is a schematic diagram of the press-fit assembly of the LED light source, the bonding colloid, and the lens top cover of the present invention.
[0018] Fig. 9 It is a schematic diagram of the assembly of the penetration part of the present invention.
[0019] Fig.10 It is a three-dimensional schematic diagram of the penetration part of the present invention.
[0020] Fig.11 It is a top view of the assembly of the penetration part of the present invention.
[0021] Fig.12 It is a schematic diagram of the structure of the present invention assembled in the LED module housing. DETAILED DESCRIPTION
[0022] like Figures 2 to 12 As shown, an internal LED light source 100 of an LED display screen, such as Figure 2 As shown, several of the plug-in LED light sources 100 are simultaneously inserted into the LED light board 200, and the LED light board 200 includes a light board surface 210, a device connection surface 220 and several sockets 230, wherein the light board surface 210 and the device connection surface 220 are respectively located on both sides of the LED light board 200, and each of the sockets 230 is arranged through the light board surface 210 and the device connection surface 220, and the plug-in LED light sources 100 correspond to the sockets 230 one by one, and the plug-in LED light sources 100 are correspondingly inserted in the sockets 230.
[0023] like Figure 3 As shown, the internal LED light source 100 includes a penetration portion 10 , a light source portion 20 and a plurality of power connection pins 30 , wherein the light source portion 20 is connected to the top of the penetration portion 10 , and the plurality of power connection pins 30 are connected to the bottom of the penetration portion 10 .
[0024] like Figure 2 As shown, the insertion portion 10 is inserted into the socket 230, and the outer side surface 73 of the insertion portion 10 is in contact with the inner hole wall 231 of the socket 230, and a fastening structure is formed by means of the outer side surface 73 and the inner hole wall 231. Several power connection pins 30 are connected to the device connection surface 220 of the LED lamp board 200, and the light source portion 20 is protruded outside the lamp board surface 210 of the LED lamp board 200.
[0025] The design idea of the present invention is that, firstly, the fastening structure is formed by inserting the plug-in LED light source 100 into the socket 230 of the LED light board 200, and the fastening structure can stably connect the plug-in LED light source 100 to the LED light board 200. Secondly, the power connection pin 30 of the plug-in LED light source 100 is connected to the device connection surface 220 of the LED light board 200, which can effectively utilize the surface area of the LED light board 200, so that the light board surface 210 and the device connection surface 220 can be reused. That is to say, the power connection parts of a large number of the plug-in LED light sources 100 are arranged on the device connection surface 220, which can reduce the area occupied by the light source on the light board surface 210, thereby reducing the difficulty of reducing the pixel pitch at the position of the light board surface 210. Thirdly, the plug-in structure of the plug-in LED light source 100 and other structures of the present invention can significantly improve the waterproof level of the overall LED display module.
[0026] like Figure 4 As shown, in a specific implementation, the light source part 20 includes a light source structure 40, an LED light source 45 and a bonding glue 46, wherein the light source structure 40 includes a bottom plate 41, a side wall 42 and a lens top cover 43, the side wall 42 is arranged around the bottom plate 41, the lens top cover 43 is snapped onto the side wall 42, a light source cavity 44 is formed by means of the bottom plate 41, the side wall 42 and the lens top cover 43, the LED light source 45 and the bonding glue 46 are arranged in the light source cavity 44, wherein the LED light source 45 is fixedly arranged on the bottom plate 41, the bonding glue 46 is pressed between the LED light source 45 and the lens top cover 43, and the light emitted by the LED light source 45 is irradiated through the bonding glue 46 and the lens top cover 43 in turn.
[0027] like Figure 5 As shown, the bonding colloid 46 is disc-shaped as a whole, and the bonding colloid 46 includes a bonding disc 50 and a ring rib 60, and the ring rib 60 is arranged around the bonding disc 50. During production, the bonding colloid 46 is formed by optical glue at one time, and phosphor is arranged in the bonding disc 50 to enhance the light effect. In practice, the cross-section of the ring rib 60 is disc-shaped, and the bonding disc 50 has a top cover bonding surface 51 and a light source bonding surface 52, and the ring rib 60 has an inner side surface 61, a bottom surface 62 and an outer side surface 63, wherein the top cover bonding surface 51 is connected to the outer side surface 63, and the top cover bonding surface 51 is a plane, corresponding to the top cover bonding surface 51, and a convex lens 53 is arranged on the inner side of the lens top cover 43, and the convex surface of the convex lens 53 is pressed on the top cover bonding surface 51.
[0028] The light source fitting surface 52 is connected to the inner side surface 61 of the ring, and a light source fitting cavity 47 is formed by means of the light source fitting surface 52 and the inner side surface 61 of the ring. The light source fitting surface 52 is an outward convex arc surface, and the LED light source 45 is covered in the light source fitting cavity 47, wherein the light source fitting surface 52 is pressed on the top surface of the LED light source 45, the inner side surface 61 of the ring is pressed on the side wall of the LED light source 45, and the bottom surface 62 of the ring is pressed on the bottom plate 41 of the light source structure 40. Through the above structure, the bonding colloid 46 can completely wrap the LED light source 45, so that the light emitted by the LED light source 45 can completely pass through the bonding colloid 46 and then be radiated through the lens top cover 43.
[0029] The structural setting of the bonding colloid 46 of the present invention has the following effects. First, the bonding colloid 46 can completely wrap the LED light source 45, so that the light emitted by the LED light source 45 completely passes through the bonding colloid 46 and then radiates through the lens top cover 43, thereby improving the light effect. Second, the bonding colloid 46 can fully conduct heat to the LED light source 45, and finally dissipate the heat outward through the light source structure 40. In addition, the bonding colloid 46 can completely wrap the LED light source 45 to improve the waterproof level of the LED light source part.
[0030] like Figures 6 to 7 As shown, finally, its structure can facilitate production and improve processing efficiency, which is specifically described as follows. When processing the light source part 20, follow the following steps. The first step is to connect the LED light source 45 to the bottom plate 41. The second step is to cover the bonding colloid 46 on the LED light source 45 so that the LED light source 45 is located in the light source bonding cavity 47 to complete the preliminary positioning. The third step is to press the lens top cover 43 into the light source structure 40 to complete the overall press-fit assembly. The specific working process of the third step is specifically described as follows. The lens top cover 43 gradually moves toward the light source structure 40, and the lens top cover 43 is finally snapped into the light source structure 40.
[0031] In the above-mentioned lamination process, the lamination plate 50 is located between the top surface of the LED light source 45 and the convex surface of the convex lens 53. Figure 8 As shown by the arrow in the middle, during the pressing process, between the pressing plate 50 and the convex surface of the convex lens 53, first, the central portion of the convex surface of the convex lens 53 contacts the top cover pressing surface 51, and then, the surrounding portions of the convex surface of the convex lens 53 are gradually pressed into the top cover pressing surface 51 from the inside to the outside. During this process, the top cover pressing surface 51 gradually completes the extrusion and exhaust, and the air between the convex surface of the convex lens 53 and the top cover pressing surface 51 is squeezed out through the physical deformation of the top cover pressing surface 51, as shown in FIG. Figure 8As shown by the middle arrow, during the pressing process, between the bonding disk 50 and the top surface of the LED light source 45, first, the central part of the light source bonding surface 52 contacts the top surface of the LED light source 45, and then, the surrounding parts of the light source bonding surface 52 are gradually pressed on the top surface of the LED light source 45 from the inside to the outside. In this process, the light source bonding surface 52 gradually completes the extrusion exhaust, and the air between the light source bonding surface 52 and the top surface of the LED light source 45 is squeezed out through the physical deformation of the light source bonding surface 52. In the above manner, one-time pressing and forming can be achieved, and the LED light source 45, the bonding colloid 46 and the lens top cover 43 can be tightly connected. At the same time, the pressing structure is compact and there are no bubbles between the structures.
[0032] In the specific implementation, the penetration portion 10 has various structural embodiments, which are described below. Figures 3 to 4 As shown in the first embodiment, the penetration portion 10 is formed by integrally extending from the light source structure 40 of the light source portion 20 , and the penetration portion 10 and the light source structure 40 are connected to form a whole.
[0033] like Figures 9 to 11 As shown, in the second embodiment, the penetration portion 10 has a fitting top surface 71, a connecting bottom surface 72 and an outer side surface 73, wherein the outer side surface 73 is connected between the fitting top surface 71 and the connecting bottom surface 72, one end of the power connection pin 30 is connected to the connecting bottom surface 72, and the other end of the power connection pin 30 is connected to the device connecting surface 220, a fitting contact 74 is arranged on the fitting top surface 71, and a light source contact 21 is arranged at the bottom of the light source portion 20 corresponding to the fitting contact 74, and the light source contact 21 corresponds to the fitting contact 74 one by one, and the light source contact 21 is connected to the fitting contact 74 to realize the electrical connection between the light source portion 20 and the device connecting surface 220, and the fitting contact 74 is electrically connected to the power connection pin 30, which belongs to the prior art and will not be described again here.
[0034] The outer side surface 73 includes an upper top surface 81, a lower bottom surface 82, a vertical side surface 91 and an avoidance side surface 92, wherein the vertical side surface 91 and the avoidance side surface 92 are connected between the upper top surface 81 and the lower bottom surface 82, and an insertion assembly surface 83 and an avoidance cavity 84 are respectively provided on the upper top surface 81 and the lower bottom surface 82, wherein the avoidance cavity 84 is respectively recessed on the upper top surface 81 and the lower bottom surface 82, and a solder block 85 is provided in the avoidance cavity 84, and an upper assembly rib 93, a lower assembly rib 94 and an avoidance groove 95 are provided on the avoidance side surface 92, wherein the avoidance groove 95 is located between the upper assembly rib 93 and the lower assembly rib 94, the upper assembly rib 93 is connected to one side of the upper top surface 81, and the lower assembly rib 94 is connected to one side of the lower bottom surface 82.
[0035] During the assembly of the built-in LED light source, the avoidance cavity 84 and the avoidance groove 95 can reduce the contact area between the outer surface of the insertion part 10 and the inner wall of the hole to facilitate the control of flatness. The vertical side surface 91 and the upper assembly edge 93 and the lower assembly edge 94 can facilitate insertion and positioning. In addition, the avoidance cavity 84 can facilitate the clamp to clamp the insertion part 10 from the upper and lower sides and insert it into the hole.
[0036] like Fig.12 As shown, in a specific implementation, the LED light board 200 is arranged in an LED module housing 300, and the LED module housing 300 includes a mask 310 and a back adhesive layer 320, wherein a plurality of light source holes 311 are arranged on the mask 310, and a plurality of the plug-in LED light sources 100 on the LED light board 200 correspond one-to-one to a plurality of the light source holes 311, and the plug-in LED light sources 100 are inserted into the light source holes 311, and a waterproof rubber ring 312 is arranged between the plug-in LED light source 100 and the light source hole 311.
[0037] The adhesive layer 320 is encapsulated on the device connection surface 220 of the LED lamp board 200, and the power connection pin 30 of the plug-in LED light source 100 is encapsulated in the adhesive layer 320. During assembly, the LED module housing 300 is directly assembled on the LED display box, and its overall structure is relatively light and thin. At the same time, the waterproof rubber ring 312 and the adhesive layer 320 can improve the overall waterproof level of the LED module.
[0038] like Figures 2 to 12 As shown, a method for assembling a light source of an LED display screen comprises the following steps:
[0039] The first step is to make an LED light board 200, and open several sockets 230 on the LED light board 200. The LED light board 200 includes a light board surface 210, a device connection surface 220 and several sockets 230, wherein the light board surface 210 and the device connection surface 220 are respectively located on both sides of the LED light board 200, and each of the sockets 230 is arranged to penetrate between the light board surface 210 and the device connection surface 220.
[0040] The second step is to manufacture an internal LED light source 100, which includes an insertion portion 10, a light source portion 20 and a plurality of power connection pins 30, wherein the light source portion 20 is connected to the top of the insertion portion 10, and the plurality of power connection pins 30 are connected to the bottom of the insertion portion 10.
[0041] The third step is to insert several of the plug-in LED light sources 100 into the socket 230 of the LED light board 200, and insert the insertion part 10 into the socket 230 so that the outer side surface 73 of the insertion part 10 contacts the inner hole wall 231 of the socket 230, and form a fastening structure with the help of the outer side surface 73 and the inner hole wall 231, and connect the power connection pin 30 to the device connection surface 220 of the LED light board 200, so that the light source part 20 is protruded outside the light board surface 210 of the LED light board 200.
[0042] The fourth step is to assemble the LED light board 200 in the LED module housing 300, and the LED module housing 300 includes a mask 310 and a back glue layer 320, wherein the mask 310 is provided with a plurality of light source holes 311, and the plug-in LED light source 100 is correspondingly inserted into the light source hole 311, and a waterproof rubber ring 312 is provided between the plug-in LED light source 100 and the light source hole 311, and the back glue layer 320 is encapsulated on the device connection surface 220 of the LED light board 200, so that the power connection pin 30 of the plug-in LED light source 100 is encapsulated in the back glue layer 320.
[0043] In the second step as described above, the light source part 20 includes a light source structure 40, an LED light source 45 and a bonding glue 46, wherein the light source structure 40 includes a bottom plate 41, a side wall 42 and a lens top cover 43, the side wall 42 is arranged around the bottom plate 41, the lens top cover 43 is snapped onto the side wall 42, and a light source cavity 44 is formed by means of the bottom plate 41, the side wall 42 and the lens top cover 43, the LED light source 45 and the bonding glue 46 are arranged in the light source cavity 44, wherein the LED light source 45 is fixedly arranged on the bottom plate 41, and the bonding glue 46 is pressed between the LED light source 45 and the lens top cover 43.
[0044] The bonding colloid 46 is disc-shaped as a whole, and the bonding colloid 46 includes a bonding disc 50 and a ring rib 60, and the ring rib 60 is arranged around the bonding disc 50, and the bonding disc 50 has a top cover bonding surface 51 and a light source bonding surface 52, and the ring rib 60 has a ring inner side surface 61, a ring bottom surface 62 and a ring outer side surface 63, wherein the top cover bonding surface 51 is connected to the ring outer side surface 63, and the top cover bonding surface 51 is a plane, corresponding to the top cover bonding surface 51, and a convex lens 53 is arranged on the inner side of the lens top cover 43, and the convex surface of the convex lens 53 is pressed on the top cover bonding surface 51.
[0045] The light source fitting surface 52 is connected to the inner side surface 61 of the ring, and a light source fitting cavity 47 is formed by means of the light source fitting surface 52 and the inner side surface 61 of the ring. The light source fitting surface 52 is an outward convex arc surface, and the LED light source 45 is covered in the light source fitting cavity 47, wherein the light source fitting surface 52 is pressed on the top surface of the LED light source 45, the inner side surface 61 of the ring is pressed on the side wall of the LED light source 45, and the bottom surface 62 of the ring is pressed on the bottom plate 41 of the light source structure 40.
[0046] In the second step, the light source part 20 is manufactured according to the following steps: in step A, the LED light source 45 is connected to the base plate 41; in step B, the bonding colloid 46 is covered on the LED light source 45 so that the LED light source 45 is located in the light source bonding cavity 47 to complete the preliminary positioning; in step C, the lens top cover 43 is pressed into the light source structure 40 to complete the overall pressing assembly.
[0047] The specific working process of step C is described as follows. The lens cover 43 is gradually moved toward the light source structure 40, and the lens cover 43 is pressed and snapped into the light source structure 40.
[0048] In the above-mentioned pressing process, the bonding plate 50 is located between the top surface of the LED light source 45 and the convex surface of the convex lens 53, wherein, in the pressing process, between the bonding plate 50 and the convex surface of the convex lens 53, first, the central portion of the convex surface of the convex lens 53 contacts the top cover bonding surface 51, and then, the surrounding portions of the convex surface of the convex lens 53 are gradually pressed into the top cover bonding surface 51 from the inside to the outside, and in this process, the top cover bonding surface 51 gradually completes the extrusion exhaust, and the convex lens 53 is physically deformed by the top cover bonding surface 51. The air between the outer convex surface and the top cover fitting surface 51 is squeezed out, wherein, during the pressing process, between the fitting plate 50 and the top surface of the LED light source 45, first, the central part of the light source fitting surface 52 contacts the top surface of the LED light source 45, and then, the surrounding parts of the light source fitting surface 52 are gradually pressed onto the top surface of the LED light source 45 from the inside to the outside. In this process, the air is squeezed out gradually by the light source fitting surface 52, and the air between the light source fitting surface 52 and the top surface of the LED light source 45 is squeezed out by the physical deformation of the light source fitting surface 52.
[0049] In the second step, the penetration portion 10 has a fitting top surface 71, a connecting bottom surface 72 and an outer side surface 73, wherein the outer side surface 73 is connected between the fitting top surface 71 and the connecting bottom surface 72, one end of the power connection pin 30 is connected to the connecting bottom surface 72, and the other end of the power connection pin 30 is connected to the device connecting surface 220, a fitting contact 74 is arranged on the fitting top surface 71, and a light source contact 21 is arranged at the bottom of the light source portion 20 corresponding to the fitting contact 74, and the light source contact 21 corresponds to the fitting contact 74 one by one, and the light source contact 21 is connected to the fitting contact 74 to realize the electrical connection between the light source portion 20 and the device connecting surface 220, and the fitting contact 74 is electrically connected to the power connection pin 30, which belongs to the prior art and will not be described again here.
[0050] The outer side surface 73 includes an upper top surface 81, a lower bottom surface 82, a vertical side surface 91 and an avoidance side surface 92, wherein the vertical side surface 91 and the avoidance side surface 92 are connected between the upper top surface 81 and the lower bottom surface 82, and an insertion assembly surface 83 and an avoidance cavity 84 are respectively provided on the upper top surface 81 and the lower bottom surface 82, wherein the avoidance cavity 84 is respectively recessed on the upper top surface 81 and the lower bottom surface 82, and a solder block 85 is provided in the avoidance cavity 84, and an upper assembly rib 93, a lower assembly rib 94 and an avoidance groove 95 are provided on the avoidance side surface 92, wherein the avoidance groove 95 is located between the upper assembly rib 93 and the lower assembly rib 94, the upper assembly rib 93 is connected to one side of the upper top surface 81, and the lower assembly rib 94 is connected to one side of the lower bottom surface 82.
[0051] In the third step, the plug-in LED light source 100 is inserted into the socket 230 of the LED light board 200 according to the following steps: in step A, the upper claw and the lower claw of the clamp are respectively clamped in the avoidance cavity 84 of the upper top surface 81 and the lower bottom surface 82 of the insertion part 10; in step B, the clamp inserts the plug-in LED light source 100 into the socket 230 so that the insertion assembly surface 83 of the insertion part 10 is pressed against the inner hole wall 231 of the socket 230; at the same time, the upper assembly edge 93 and the lower assembly edge 94 of the insertion part 10 are pressed against the inner hole wall 231 of the insertion part 10; The edge 94 is supported at the inner corner position of the socket 230. In step C, the power pin 30 of the plug-in LED light source 100 is welded to the device connection surface 220. In step D, the solder block 85 is melted by a welding machine (such as a microwave welder, a wave soldering machine, etc.), and the insertion part 10 is welded in the socket 230. In step E, the light source part 20 is attached to the fitting top surface 71 of the insertion part 10, so that the light source contact 21 is connected to the fitting contact 74, so as to realize the electrical connection between the light source part 20 and the device connection surface 220.
Claims
1. A method for assembling a light source for an LED display screen, comprising the following steps: The first step is to make an LED light board, and to open several sockets on the LED light board. The LED light board includes a light board surface, a device connection surface, and several sockets, wherein: The lamp panel surface and the device connection surface are respectively located on both sides of the LED lamp panel, and each of the sockets is arranged between the lamp panel surface and the device connection surface. The second step is to make an internal LED light source, which includes an insertion part, a light source part and a plurality of power pins, wherein the light source part is connected to the top of the insertion part, and the plurality of power pins are connected to the bottom of the insertion part. Step 3: insert several of the plug-in LED light sources into the socket of the LED light board, insert the insertion part into the socket, make the outer side of the insertion part contact the inner hole wall of the socket, form a fastening structure with the help of the outer side and the inner hole wall, connect the power connection pin to the device connection surface of the LED light board, make the light source part protrude outside the light board surface of the LED light board, The fourth step is to assemble the LED light board in the LED module housing, which includes a mask and a back glue layer, wherein the mask is provided with a plurality of light source holes, the plug-in LED light source is correspondingly inserted into the light source holes, a waterproof rubber ring is provided between the plug-in LED light source and the light source hole, and the back glue layer is encapsulated on the device connection surface of the LED light board so that the power connection pins of the plug-in LED light source are encapsulated in the back glue layer.
2. The method for assembling a light source for an LED display screen according to claim 1, characterized in that: In the second step as described above, the light source part includes a light source structure, an LED light source and a bonding colloid, wherein the light source structure includes a bottom plate, a side wall and a lens top cover, the side wall is arranged around the bottom plate, the lens top cover is clamped on the side wall, and a light source cavity is formed by the bottom plate, the side wall and the lens top cover, the LED light source and the bonding colloid are arranged in the light source cavity, wherein the LED light source is fixedly arranged on the bottom plate, and the bonding colloid is pressed between the LED light source and the lens top cover, The bonding colloid is in the shape of a disk as a whole, and includes a bonding disk and an annular rib, wherein the annular rib is arranged around the bonding disk, the bonding disk has a top cover bonding surface and a light source bonding surface, the annular rib has an inner ring side surface, a bottom ring surface and an outer ring side surface, wherein the top cover bonding surface is connected to the outer ring side surface, the top cover bonding surface is a plane, corresponding to the top cover bonding surface, the inner side of the lens top cover is provided with an outer convex lens, and the outer convex surface of the outer convex lens is pressed on the top cover bonding surface, The light source fitting surface is connected to the inner side surface of the ring, and a light source fitting cavity is formed by means of the light source fitting surface and the inner side surface of the ring. The light source fitting surface is an outward convex arc surface, and the LED light source is covered in the light source fitting cavity, wherein the light source fitting surface is pressed on the top surface of the LED light source, the inner side surface of the ring is pressed on the side wall of the LED light source, and the bottom surface of the ring is pressed on the bottom plate of the light source structure.
3. The method for assembling a light source for an LED display screen according to claim 2, characterized in that: In the second step, make the light source part according to the following steps: Step A: Connect the LED light source to the base plate. Step B: Place the bonding colloid cover on the LED light source so that the LED light source is located in the light source bonding cavity to complete the preliminary positioning. Step C: Press the lens cover into the light source structure to complete the overall press-fit assembly.
4. The method for assembling a light source for an LED display screen as claimed in claim 3, characterized in that: The working process of step C is as follows: the lens cover is gradually moved toward the light source structure, and the lens cover is pressed and clamped into the light source structure. In the above-mentioned pressing process, the bonding plate is located between the top surface of the LED light source and the convex surface of the convex lens, wherein, in the pressing process, between the bonding plate and the convex surface of the convex lens, first, the central portion of the convex surface of the convex lens contacts the top cover bonding surface, and then, the surrounding portions of the convex surface of the convex lens are gradually pressed into the top cover bonding surface from the inside to the outside, and in this process, the top cover bonding surface gradually completes the extrusion exhaust, and the outer convex surface of the convex lens is deformed by the physical deformation of the top cover bonding surface. The air between the convex surface and the fitting surface of the top cover is squeezed out, wherein, during the pressing process, between the fitting plate and the top surface of the LED light source, first, the central part of the light source fitting surface contacts the top surface of the LED light source first, and then, the surrounding parts of the light source fitting surface are gradually pressed onto the top surface of the LED light source from the inside to the outside, and in this process, the air is gradually squeezed out by the light source fitting surface, and the air between the light source fitting surface and the top surface of the LED light source is squeezed out by the physical deformation of the light source fitting surface.
5. The method for assembling a light source for an LED display screen according to claim 2, characterized in that: In the second step, the penetration portion has a fitting top surface, a connection bottom surface and the outer side surface, wherein the outer side surface is connected between the fitting top surface and the connection bottom surface, one end of the power connection pin is connected to the connection bottom surface, and the other end of the power connection pin is connected to the device connection surface, a fitting contact is arranged on the fitting top surface, and a light source contact is arranged at the bottom of the light source portion corresponding to the fitting contact, the light source contact corresponds to the fitting contact one by one, and the light source contact is connected to the fitting contact to realize the electrical connection between the light source portion and the device connection surface, The outer side surface includes an upper top surface, a lower bottom surface, a vertical side surface and an avoidance side surface, wherein the vertical side surface and the avoidance side surface are connected between the upper top surface and the lower bottom surface, and an insertion assembly surface and an avoidance cavity are respectively provided on the upper top surface and the lower bottom surface, wherein the avoidance cavity is respectively recessed on the upper top surface and the lower bottom surface, a solder block is provided in the avoidance cavity, and an upper assembly ridge, a lower assembly ridge and an avoidance groove are provided on the avoidance side surface, wherein the avoidance groove is located between the upper assembly ridge and the lower assembly ridge, the upper assembly ridge is connected to one side of the upper top surface, and the lower assembly ridge is connected to one side of the lower bottom surface.
6. The method for assembling a light source for an LED display screen according to claim 2, characterized in that: In the third step, the plug-in LED light source is inserted into the socket of the LED light board according to the following steps: In step A, the upper jaw and the lower jaw of the clamp are respectively clamped in the avoidance cavity of the upper top surface and the lower bottom surface of the penetration portion, Step B: The fixture inserts the plug-in LED light source into the insertion hole so that the insertion assembly surface of the insertion part is pressed against the inner hole wall of the insertion hole. At the same time, the upper assembly edge and the lower assembly edge of the insertion part are held at the inner corner position of the insertion hole. Step C: solder the power pin of the internal LED light source to the device connection surface. Step D: melt the solder block by a welding machine and weld the penetration portion into the socket. Step E: attach the light source part to the attaching top surface of the penetration part, so that the light source contact is connected to the attaching contact to achieve electrical connection between the light source part and the device connection surface.