Chicken paoceng cleaning device and processing technology thereof

Abstract

The application provides a chicken plate intestine cleaning device and a processing technology thereof, and relates to the technical field of chicken plate intestine cleaning, which comprises a rubber tube and a plurality of transverse tubes which are installed on the outer wall of the rubber tube at equal intervals, a central tube is rotatably installed on the reciprocating vehicle, the central tube is connected to an external water supply device, a plurality of supporting springs are installed on the inner wall of the rubber tube at equal intervals, the supporting springs are connected to the central tube and the rubber tube respectively, a plurality of conical tubes are arranged on each transverse tube at equal intervals, the side of the conical tubes away from the rubber tube is provided with sharp round openings, and the diameter of the end of the conical tubes away from the transverse tube is much smaller than the diameter of the chicken plate intestine. In the design of the device, the inner wall is cleaned through the plurality of conical tubes on the rubber tube, the diameter of each conical tube is smaller than that of the chicken plate intestine, the conical tube can be precisely inserted into the chicken plate intestine, the installation of the conical tube ensures that the water flow can be directly sprayed to the inner wall of the chicken plate intestine, and the impurities and dirt in the inner cavity can be effectively removed.

Description

Technical Field

[0001] This invention relates to the field of chicken intestine cleaning technology, and more specifically, to a chicken intestine cleaning device and its processing technology. Background Technology

[0002] Under current technological conditions, cleaning chicken intestines still has certain limitations. Existing cleaning equipment is mainly designed to treat the outer side of the chicken intestines, thus achieving good results in cleaning the external surface. The equipment can effectively remove surface dirt and residue by spraying water or using brushes. However, these devices face greater difficulties when treating the inner side of the chicken intestines. Due to the narrow inner cavity and complex surface of the chicken intestines, conventional cleaning methods are often insufficient to clean the inside, resulting in a cleaning effect on the inner cavity that is far less effective than on the outer side. This uneven cleaning effect between the inner and outer sides makes it impossible to guarantee the overall cleaning quality.

[0003] In addition, while prolonged cleaning of chicken intestines may theoretically improve the cleanliness of the inner cavity, it faces the problem of reduced efficiency in practice. Prolonged cleaning not only consumes a lot of water and energy, but may also increase the operating burden of the equipment and even affect the overall efficiency of the cleaning process. Summary of the Invention

[0004] In view of the problems existing in the prior art, the present invention provides a chicken intestine cleaning device and its processing technology to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a chicken intestine cleaning device, comprising a fixed frame mounted on an external device and a reciprocating carriage slidably connected to the fixed frame; further comprising a water spraying mechanism, the water spraying mechanism comprising a rubber tube and a plurality of transverse tubes equally spaced on the outer wall of the rubber tube, a central tube rotatably mounted on the reciprocating carriage, the central tube being connected to an external water supply device, a plurality of support springs equally spaced on the inner wall of the rubber tube, the plurality of support springs being respectively connected to the central tube and the rubber tube, and each transverse tube being equally spaced... The system includes multiple tapered tubes, each with a sharp, round opening on the side away from the rubber tube. The diameter of the tapered tube at the end away from the transverse tube is much smaller than the diameter of the chicken intestine. A cleaning plate is mounted on the fixing frame, and the chicken intestine is placed on the cleaning plate. The system also includes a control mechanism, which consists of multiple control tubes and rubber rings installed at both ends of each control tube. The rubber rings are connected to the central tube and the transverse tube, respectively. A follower frame is installed on the side of each rubber ring away from the control tube, and a top rod is detachably mounted on each follower frame.

[0006] Preferably, the control mechanism further includes a diffuser frame installed on each of the top rods. Each diffuser frame has at least six sets of telescopic rods installed at equal intervals along its axis. Each diffuser frame has a through slot coaxial with the telescopic rods. The function of the diffuser frame is to evenly distribute the force on the top rods to the multiple telescopic rods, ensuring that each telescopic rod can be evenly stressed, thereby improving the stability of use.

[0007] Preferably, each of the control tubes has two bidirectional plates symmetrically arranged inside. Each bidirectional plate has through holes corresponding to multiple telescopic rods. The telescopic rods are slidably connected in the through holes. Each telescopic rod has a hollow groove that connects to the through groove. The function of the bidirectional plates is to provide a stable support structure to ensure that the telescopic rods do not deviate during movement and to control the water flow.

[0008] Preferably, a return rod is coaxially mounted on the top rod, and guide holes coaxially arranged with the return rod are respectively opened on the two bidirectional plates. The return rod is slidably connected in the guide holes, and a bidirectional spring is connected and installed between the two return rods. The function of the return rod is to ensure that the top rod can quickly return to its original position after completing the action. The design of the guide holes ensures that the return rod remains straight during the movement, and the bidirectional spring provides a restoring force, so that the return rod can quickly and smoothly return to its initial position.

[0009] Preferably, each telescopic rod has a rounded corner at the end away from the diffuser frame. The rounded corner design reduces the friction between the telescopic rod and the contact surface during movement, avoids wear or damage that may be caused by sharp edges, and improves the service life of the telescopic rod.

[0010] Preferably, motors are installed on both sides of the fixed frame, and pulleys are installed on the extended ends of the motors. The pulleys are engaged with belts, and the belts are fixedly installed on the reciprocating car. The function of the motors is to provide power, and the combination of pulleys and belts converts the rotational motion of the motors into the linear motion of the reciprocating car, ensuring that the reciprocating car can move smoothly and accurately on the fixed frame.

[0011] Preferably, reciprocating plates are installed at both ends of the reciprocating carriage, and flattening rollers are installed on the reciprocating plates. The flattening rollers press on the chicken sausage. Multiple spray pipes are installed on the two reciprocating plates, and the multiple spray pipes are connected to an external water supply device. The function of the reciprocating plates is to provide a stable support platform, the flattening rollers ensure that the chicken sausage remains flat during processing, and the spray pipes are used to spray water onto the chicken sausage to ensure the cleanliness and treatment effect of the chicken sausage surface, thereby improving product quality and production efficiency.

[0012] This invention provides a process for cleaning and processing chicken intestines, comprising the following steps:

[0013] Step 1: Lay the chicken sausage flat on the cleaning board. After the motor is started, the reciprocating carriage will move back and forth on the fixed frame through the transmission of pulleys and belts. The flat rollers on the reciprocating plates at both ends of the reciprocating carriage press on the chicken sausage to ensure that the chicken sausage remains flat during the movement. At the same time, the spray pipes on both sides spray water to clean the outer wall of the chicken sausage.

[0014] Step 2: The reciprocating carriage moves the rubber tube and its transverse tube together. The rubber tube is pressed against the chicken intestine by the support of the support spring. The sharp end of the conical tube on the transverse tube is inserted into the chicken intestine. The central tube is connected to the external water supply equipment. Water is injected into the chicken intestine through the central tube, transverse tube and conical tube for internal cleaning. As the reciprocating carriage moves, the rubber tube rotates continuously, and different conical tubes will press on the chicken intestine in turn to ensure the uniformity and thoroughness of internal cleaning.

[0015] Step 3: When the conical tube presses on the chicken sausage, the lower end of the rubber tube is in a deformed and compressed state. The rubber rings at both ends of the control tube are compressed, and the follower frame moves closer to each other, causing the top rod and the diffuser frame to move towards each other. The hollow groove on the telescopic rod is inserted into the through hole of the two-way plate, so that the water in the central tube flows into the transverse tube through the hollow groove and through hole, and then is injected into the inside of the chicken sausage through the conical tube. As the reciprocating vehicle moves, different conical tubes will spray water at different positions of the chicken sausage to ensure that the inside of the chicken sausage is thoroughly cleaned.

[0016] Beneficial effects:

[0017] Compared with the prior art, the present invention provides a chicken intestine cleaning device and its processing technology, which has the following beneficial effects:

[0018] The device is designed to clean the inner wall of the chicken intestine using multiple tapered tubes attached to a rubber hose. Each tapered tube has a diameter smaller than the chicken intestine, allowing for precise insertion into the intestine. The installation of these tapered tubes ensures that water can be sprayed directly onto the inner wall of the chicken intestine, effectively removing impurities and dirt from the cavity. Because the angle and position of the tapered tube insertion are precisely controlled, contaminants inside the chicken intestine can be efficiently removed, ensuring thorough cleaning. The cleaning device uses a series of designed control pipes, diffuser frames, telescopic rods, and other structures to ensure that water is only sprayed from the tapered tubes pressed against the chicken intestine during the cleaning process. This not only improves the cleaning effect inside the chicken intestine but also avoids low cleaning pressure caused by uneven water flow, thus meeting the cleaning requirements.

[0019] The cleaning equipment is highly automated, reducing the need for manual operation and improving cleaning efficiency and accuracy. The cleaning time for each chicken intestine is shortened, thereby improving overall production efficiency. In addition, because the equipment can operate continuously and efficiently, it can also significantly improve the stability and output of the production line. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a chicken intestine cleaning device according to the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the central tube and the rubber tube in this invention;

[0022] Figure 3 This is a cross-sectional view of the rubber tube in this invention.

[0023] Figure 4 This is a schematic diagram of the control tube structure in this invention;

[0024] Figure 5 This is a cross-sectional structural schematic diagram of the diffuser frame and control tube in this invention;

[0025] Figure 6 This is a cross-sectional view of the control tube in this invention.

[0026] Figure 7 This is a schematic diagram of the diffusion frame in this invention.

[0027] In the diagram: 11. Fixed frame; 12. Reciprocating carriage; 21. Control tube; 22. Rubber tube; 23. Transverse tube; 24. Central tube; 25. Support spring; 26. Conical tube; 27. Cleaning plate; 31. Rubber ring; 32. Follower frame; 33. Top rod; 34. Diffuser frame; 35. Telescopic rod; 36. Through slot; 37. Two-way plate; 38. Through hole; 39. Hollowed-out slot; 41. Motor; 42. Pulley; 43. Belt; 44. Reciprocating plate; 45. Flat roller; 46. Nozzle; 310. Return rod; 311. Guide hole; 312. Two-way spring; 313. Rounded corner. Detailed Implementation

[0028] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0030] In this invention, unless otherwise stated, the directional terms such as "up" and "down" generally refer to the directions shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" generally refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not intended to limit this invention.

[0031] Please see Figure 1-7A chicken intestine cleaning device and its processing technology include a fixed frame 11 installed on an external device and a reciprocating carriage 12 slidably connected to the fixed frame 11. A water spraying mechanism includes a rubber tube 22 and multiple transverse tubes 23 evenly spaced on the outer wall of the rubber tube 22. A central tube 24 is rotatably mounted on the reciprocating carriage 12 and connected to an external water supply device. Multiple support springs 25 are evenly spaced on the inner wall of the rubber tube 22 and are respectively connected to the central tube 24 and the rubber tube 22. Multiple tapered tubes 26 are evenly spaced on each transverse tube 23, with the tapered tubes 26 located away from the rubber tube 22. The tapered tube 26 has a sharp, round opening on one side. The diameter of the end of the tapered tube 26 away from the transverse tube 23 is much smaller than the diameter of the chicken intestine. A cleaning plate 27 is installed on the fixing frame 11, and the chicken intestine is placed on the cleaning plate 27. Motors 41 are installed on both sides of the fixing frame 11. A pulley 42 is installed on the extended end of the motor 41. The pulley 42 is engaged with a belt 43. The belt 43 is fixedly installed on the reciprocating carriage 12. Reciprocating plates 44 are installed at both ends of the reciprocating carriage 12. A flat roller 45 is installed on the reciprocating plate 44. The flat roller 45 presses on the chicken intestine. Multiple nozzles 46 are installed on the two reciprocating plates 44 respectively. The multiple nozzles 46 are connected to an external water supply device.

[0032] When cleaning chicken intestines, the chicken intestines are first laid flat on the cleaning plate 27. Then, the motor 41 drives the pulley 42 to rotate. The belt 43 is rotatably connected to the pulley 42 at the other end, and the pulley 42 is fixedly connected to the reciprocating carriage 12. The belts 43 on both sides can drive the reciprocating carriage 12 to move back and forth on the cleaning plate 27. When the reciprocating carriage 12 moves, the flat roller 45 first presses the chicken intestines on the cleaning plate 27, thus laying the chicken intestines flat. Then, the chicken intestines are cleaned through multiple spray pipes 46 on the corresponding side. At this time, the outer wall of the chicken intestines can be cleaned. As the reciprocating carriage 12 moves, the rubber tube 22 will move accordingly, and then the inside of the chicken intestines will be cleaned.

[0033] First, the rubber tube 22 presses against the chicken intestine, and the support spring 25 provides corresponding support. Since the transverse tube 23 is located on the outermost wall of the rubber tube 22, and each rubber tube 22 is connected to multiple conical tubes 26, the deformation of the support spring 25 and the rubber tube 22 applies pressure to the transverse tube 23. This causes the sharp side of the conical tube 26 to insert into the chicken intestine. Because the diameter of the smaller end of the conical tube 26 is much smaller than the diameter of the chicken intestine, it inserts into the intestine. Since the central tube 24 is connected to an external water supply device, and the transverse tube 23 is connected to the central tube 24, this… Cleaning water is introduced and flows into the chicken intestines. Since the chicken intestines are laid flat on the cleaning plate 27, the movement of the reciprocating carriage 12 will cause the rubber tube 22 to rotate. The lower end of the rubber tube 22 will always press on the chicken intestines. Under the action of the control tube 21, only the cone tube 26 at the bottom will spray water. Only the cone tube 26 pressing on the chicken intestines will spray water. As the rubber tube 22 rotates, different cone tubes 26 will press on the chicken intestines respectively, so water will be sprayed at different positions. At this time, the inside of the chicken intestines can be cleaned, thereby improving the cleaning effect of the chicken intestines.

[0034] Please see Figures 4 to 7 The control mechanism includes multiple control tubes 21 and rubber rings 31 installed at both ends of each control tube 21. The rubber rings 31 are connected to a central tube 24 and a transverse tube 23, respectively. A follower frame 32 is installed on the side of each rubber ring 31 away from the control tube 21. A push rod 33 is detachably installed on each follower frame 32. The control mechanism also includes a diffuser frame 34 installed on each push rod 33. At least six sets of telescopic rods 35 are installed at equal intervals along the axis on each diffuser frame 34. Each diffuser frame 34 has a through groove 36 coaxial with the telescopic rods 35. Symmetrical... Two bidirectional plates 37 are provided, each bidirectional plate 37 having through holes 38 corresponding to multiple telescopic rods 35. The telescopic rods 35 are slidably connected in the through holes 38, and each telescopic rod 35 has a hollow groove 39 connected to the through groove 36. A return rod 310 is coaxially mounted on the top rod 33. The two bidirectional plates 37 have guide holes 311 coaxially arranged with the return rod 310. The return rod 310 is slidably connected in the guide holes 311. A bidirectional spring 312 is installed between the two return rods 310. The end of each telescopic rod 35 away from the diffuser frame 34 has a rounded corner 313.

[0035] When the tapered tube 26 presses against the chicken sausage and moves with the reciprocating carriage 12, the lower end of the rubber tube 22 is always in a deformed and compressed state. At this time, the corresponding transverse tube 23 will also move accordingly. Since the position of the central tube 24 remains unchanged, the rubber rings 31 at both ends of the control tube 21 will be compressed, causing the follower frames 32 on both sides to move closer to each other. Since the top rod 33 is connected to the follower frame 32, it will drive the diffuser frame 34 to move towards each other. When the rubber ring 31 is not deformed, under the action of the double-acting spring 312, the telescopic rod 35 is not in the position of the hollow groove 39 but in the through hole. Inside 38, both ends of the bidirectional plate 37 are sealed. When deformed, it moves with the top rod 33, and then the hollow groove 39 is inserted into the through hole 38, which connects the two rubber rings 31. Therefore, the water in the central tube 24 flows into the transverse tube 23 through the hollow groove 39 and the through hole 38, and then into multiple conical tubes 26 through the transverse tube 23. Water is injected into the chicken intestine through the conical tubes 26, which cleans the chicken intestine. With the reciprocating movement, it cleans different positions of the chicken intestine, thus ensuring the cleaning effect.

[0036] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A chicken intestine cleaning device, comprising a fixed frame (11) mounted on an external device and a reciprocating carriage (12) slidably connected to the fixed frame (11); characterized in that: It also includes a water spraying mechanism, which includes a rubber tube (22) and multiple transverse tubes (23) installed at equal intervals on the outer wall of the rubber tube (22). A central tube (24) is rotatably mounted on the reciprocating carriage (12), and the central tube (24) is connected to an external water supply device. Multiple support springs (25) are installed at equal intervals on the inner wall of the rubber tube (22), and the multiple support springs (25) are respectively connected to the central tube (24) and the rubber tube (22). Multiple tapered tubes (26) are connected at equal intervals on each transverse tube (23), and the multiple tapered tubes (26) are connected to each other. The tapered tube (26) has a sharp, round opening on the side away from the rubber tube (22). The diameter of the end of the tapered tube (26) away from the transverse tube (23) is much smaller than the diameter of the chicken intestine. A cleaning plate (27) is installed on the fixing frame (11), and the chicken intestine is placed on the cleaning plate (27). The tapered tube (26) also includes a control mechanism, which includes multiple control tubes (21) and rubber rings (31) installed at both ends of each control tube (21). The rubber rings (31) at both ends are connected to the central tube (24) and the transverse tube (23), respectively. Each rubber ring (31) is installed on the side away from the control tube (21). The control mechanism includes a follower frame (32), on which a top rod (33) is detachably mounted. The control mechanism also includes a diffuser frame (34) mounted on each top rod (33). Each diffuser frame (34) has at least six sets of telescopic rods (35) evenly spaced along its axis. Each diffuser frame (34) has a through slot (36) coaxial with the telescopic rods (35). Each control tube (21) contains two symmetrically arranged bidirectional plates (37), each bidirectional plate (37) having multiple sets of telescopic rods (35). 5) The corresponding through hole (38) is slidably connected to the through hole (38), and each of the telescopic rods (35) is provided with a hollow groove (39), and the hollow groove (39) is connected to the through groove (36). The top rod (33) is coaxially mounted with a return rod (310). The two bidirectional plates (37) are respectively provided with guide holes (311) coaxially arranged with the return rod (310). The return rod (310) is slidably connected to the guide hole (311). A bidirectional spring (312) is connected and installed between the two return rods (310).

2. The chicken intestine cleaning device according to claim 1, characterized in that: Each of the telescopic rods (35) has a rounded corner (313) at the end away from the diffuser frame (34).

3. The chicken intestine cleaning device according to claim 2, characterized in that: Motors (41) are installed on both sides of the fixed frame (11). A pulley (42) is installed on the extended end of the motor (41). The pulley (42) is engaged with a belt (43). The belt (43) is fixedly installed on the reciprocating car (12).

4. The chicken intestine cleaning device according to claim 3, characterized in that: The reciprocating car (12) has reciprocating plates (44) installed at both ends, and flat rollers (45) are installed on the reciprocating plates (44). The flat rollers (45) press on the chicken intestines. Multiple nozzles (46) are installed on the two reciprocating plates (44), and the multiple nozzles (46) are connected to external water supply equipment.

5. A chicken intestine cleaning and processing method, using the chicken intestine cleaning device described in claim 4, characterized in that: Includes the following steps: Step 1: Lay the chicken sausage flat on the cleaning plate (27). After the motor (41) is started, it drives the reciprocating carriage (12) to move back and forth on the fixed frame (11) through the transmission of the pulley (42) and belt (43). The flat rollers (45) on the reciprocating plates (44) at both ends of the reciprocating carriage (12) press on the chicken sausage to ensure that the chicken sausage remains flat during the movement. At the same time, the spray pipes (46) on both sides spray water to clean the outer wall of the chicken sausage. Step 2: The movement of the reciprocating carriage (12) drives the rubber tube (22) and the transverse tube (23) on it to move together. The rubber tube (22) is pressed on the chicken intestine by the support force of the support spring (25). The sharp end of the conical tube (26) on the transverse tube (23) is inserted into the chicken intestine. The central tube (24) is connected to the external water supply equipment. Water is injected into the chicken intestine through the central tube (24), the transverse tube (23) and the conical tube (26) for internal cleaning. As the reciprocating carriage (12) moves, the rubber tube (22) rotates continuously. Different conical tubes (26) will press on the chicken intestine in turn to ensure the uniformity and thoroughness of internal cleaning. Step 3: When the conical tube (26) is pressed on the chicken intestine, the lower end of the rubber tube (22) is in a deformed and compressed state, the rubber rings (31) at both ends of the control tube (21) are compressed, the follower frame (32) moves closer to each other, driving the top rod (33) and the diffuser frame (34) to move towards each other, the hollow groove (39) on the telescopic rod (35) is inserted into the through hole (38) of the two-way plate (37), so that the water in the central tube (24) flows into the transverse tube (23) through the hollow groove (39) and the through hole (38), and then is injected into the chicken intestine through the conical tube (26). As the reciprocating car (12) moves, different conical tubes (26) will spray water at different positions of the chicken intestine to ensure that the inside of the chicken intestine is thoroughly cleaned.

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