Device for deep processing of plum-leaf crabs and use method of device

Abstract

A device for deep processing of plum-leaf crab belongs to the field of fruit processing. Comprising a side plate I and a side plate II, a plurality of arc-shaped supporting plates are fixedly connected between the side plate I and the side plate II, a plurality of discharging ports are formed in the side plate I and the side plate II, and the discharging ports are located at the upper ends of the corresponding arc-shaped supporting plates; the outer sides of the side plate I and the side plate II are fixedly connected with a motor I; an output shaft of the motor I is fixedly connected with a rotating shaft; the outer circle face of the rotating shaft is fixedly connected with a spiral plate located at the upper end of the corresponding arc-shaped supporting plate. And a conveying belt is arranged between the side plate I and the side plate II. A plurality of plum-leaf crabs can be screened in the length direction of the spiral plate at the same time, the occupied area of the equipment is effectively saved, the plum-leaf crabs are screened in batches according to the sizes, and the screening efficiency is improved.

Description

Technical Field

[0001] The invention relates to a device for deep processing of crabapple fruit, belonging to the field of fruit processing. Background Art

[0002] Before deep processing of crabapples, it is generally necessary to screen the crabapples according to their size so that crabapples of different sizes can be prepared into different products. Although the current equipment can complete the screening of crabapples, in actual use, individual crabapples need to be placed on a movable tray, electronically weighed or measured by sensors, and then discharged before being transferred to the corresponding conveyor belt. The efficiency is low, so improvements are made to it. Summary of the Invention

[0003] The purpose of the present invention is to solve the above-mentioned problems existing in the background technology and provide a device for deep processing of crabapple fruits.

[0004] The present invention achieves the above-mentioned purpose by adopting the following technical solutions:

[0005] A device for deep processing of crabapples, comprising a side plate I and a side plate II; a plurality of arc-shaped supporting plates are fixedly connected between the side plates I and II, and a plurality of discharge ports are provided on the side plates I and II, and the discharge ports are located at the upper ends of the corresponding arc-shaped supporting plates; a motor I is fixedly connected to the outer sides of the side plates I and II, and a rotating shaft is fixedly connected to the output shaft of the motor I; a spiral plate located on the upper ends of the corresponding arc-shaped supporting plates is fixedly connected to the outer circumferential surface of the rotating shaft; a conveyor belt is provided between the side plates I and II.

[0006] A method for using a device for deep processing of crabapple fruit, the method comprising the following steps:

[0007] Step 1: Start motor I and motor II; crabapple fruits fall from the conveyor belt onto the spiral plate;

[0008] Step 2: Motor I drives the spiral plate to rotate, so that the crabapples that are smaller than the spiral plate pitch fall into the gap of the spiral plate and move to the upper end of the corresponding arc-shaped supporting plate under the action of gravity. As the spiral plate rotates, the crabapples are pushed out from the corresponding discharge port;

[0009] Step 3: The remaining crabapples with large diameters are still located between the spiral plate and the pushing device. As the motor II drives the crankshaft to rotate, the transmission plate I moves upward, driving the curved plate I to move, pushing the crabapples away from the conveyor belt, so that the crabapples come into contact with other spiral plates.

[0010] Step 4: Since the pitch of the spiral plates is different, the screening can be completed by repeating steps 2 and 3. Compared with the existing technology, the present invention has the following advantages: the present invention can not only screen multiple crabapples simultaneously along the length of the spiral plates, effectively saving equipment space, but also screen crabapples by size in batches, improving screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a front view of a device for deep processing of crabapple fruits according to the present invention;

[0012] Figure 2 yes Figure 1 Cross-sectional view in the AA direction;

[0013] Figure 3 This is a structural schematic diagram of a side panel I of a crabapple deep processing device of the present invention;

[0014] Figure 4 This is a schematic diagram of the connection between the crankshaft and the transmission plate I and the transmission plate II of the crabapple deep processing device of the present invention;

[0015] Figure 5 yes Figure 4 Cross-sectional view in the middle BB direction;

[0016] Figure 6 This is a structural schematic diagram of a pushing device for a crabapple fruit deep processing device of the present invention;

[0017] Figure 7 This is a schematic diagram of a state in which the curved plate I of the crabapple deep processing device of the present invention pushes the crabapple;

[0018] Figure 8 This is a schematic diagram of a state in which the arc plate II of the crabapple deep processing device of the present invention pushes the crabapple. DETAILED DESCRIPTION

[0019] The technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] Specific implementation method 1: Figure 1-8As shown, this embodiment records a device for deep processing of crabapple, including side plate Ⅰ1 and side plate Ⅱ9; a plurality of arc-shaped support plates 11 are fixedly connected between the side plates Ⅰ1 and Ⅱ9, and a plurality of discharge ports 12 are provided on the side plates Ⅰ1 and Ⅱ9, and the discharge ports 12 are located at the upper end of the corresponding arc-shaped support plates 11; a motor Ⅰ91 is fixedly connected to the outer side of the side plates Ⅰ1 and Ⅱ9, and a rotating shaft 92 is fixedly connected to the output shaft of the motor Ⅰ91; a spiral plate 7 located at the upper end of the corresponding arc-shaped support plate 11 is fixedly connected to the outer circular surface of the rotating shaft 92; a conveyor belt 2 is provided between the side plates Ⅰ1 and Ⅱ9.

[0021] The pitch and width of the spiral plate 7 increase in sequence from close to the conveyor belt 2 to away from the conveyor belt 2, so that crabapples of different sizes can fall into the upper end of the arc-shaped supporting plate 11 below the spiral plates 7 with different pitches and be discharged to complete the screening.

[0022] The adjacent spiral plates 7 have different rotation directions.

[0023] A pushing device 8 is provided between two adjacent spiral plates 7; the pushing device 8 includes a fixed column 84; the fixed column 84 is fixedly connected between the side plate Ⅰ1 and the side plate Ⅱ9, and a groove 85 is provided at the top of the outer circular surface of the fixed column 84; an arc groove 87 is provided on the bottom wall of the groove 85 close to the conveyor belt 2, and a slider 87 is provided in the arc groove 87 to slide with it; an arc plate Ⅰ82 with the same diameter as the fixed column 84 is hinged on the slider 87, and the other end of the arc plate Ⅰ82 is hinged to the transmission plate Ⅰ81; a plurality of vertical perforations are provided on the side of the groove 85 away from the conveyor belt 2, each perforation Each of the two plates is provided with a slidingly engaged insertion rod 89; the upper end of the insertion rod 89 is fixedly connected to one end of the curved plate II 88; the other end of the curved plate II 88 is fixedly connected to the transmission plate II 810; the top of the transmission plate II 810, away from the curved plate II 88, is provided with a notch; the bottom end of the inner wall of the notch is provided with a slideway 812, and a slidingly engaged stopper 811 is provided within the slideway 812; the stopper 811 is hinged to one end of the rotating plate I 813, the other end of which is hinged to the rotating plate II 814; the upper end of the rotating plate II 814 is hinged to the top of the notch via a spring hinge. The upward and downward movement of the transmission plates I 81 and II 810 pushes the crabapples to the next position for easy screening.

[0024] Circular holes 83 are provided on the transmission plate I 81 and the transmission plate II 810 .

[0025] A motor II 3 is fixedly connected between the side plate I 1 and the side plate II 9 via a bracket; the output shaft of the motor II 3 is connected to the crankshaft 5 via a reduction gearbox 4 ; the crank arm of the crankshaft 5 is located in the corresponding circular hole 83 .

[0026] The main axis of the crankshaft 5 is located above the center of the circular hole 83 .

[0027] When the crank arm of the crankshaft 5 is in a vertical state, it will drive the corresponding transmission plate I81 or transmission plate II810 to move upward through the inner wall of the corresponding circular hole 83; when the crank arm of the crankshaft 5 is in a horizontal state, the crank arm contacts the inner wall of the corresponding circular hole 83.

[0028] A baffle 6 is fixedly connected between the side panels I1 and II9; the baffle 6 is located on the side of the spiral plate 7 farthest from the conveyor belt 2. The baffle 6 blocks the side of the arc-shaped support plate 11 adjacent to it to prevent the crabapple fruits from falling off.

[0029] A method for using a device for deep processing of crabapple fruit, the method comprising the following steps:

[0030] Step 1: Start motor I 91 and motor II 3; crabapple fruits fall from conveyor belt 2 onto spiral plate 7;

[0031] Step 2: Motor I 91 drives the spiral plate 7 to rotate, so that the crabapples with a pitch smaller than that of the spiral plate 7 fall into the gap of the spiral plate 7 and move to the upper end of the corresponding arc-shaped supporting plate 11 under the action of gravity. As the spiral plate 7 rotates, the crabapples are pushed out from the corresponding discharge port 12;

[0032] Step 3: The remaining crabapples with large diameters are still located between the spiral plate 7 and the pushing device 8. As the motor II 3 drives the crankshaft 5 to rotate, the transmission plate I 81 moves upward, driving the curved plate I 82 to move, pushing the crabapples away from the conveyor belt 2, so that the crabapples come into contact with other spiral plates 7;

[0033] Step 4: Since the pitches of the spiral plates 7 are different, repeat steps 2 and 3 to complete the screening.

[0034] The working principle of the present invention is: when using the device, start motor I91 and motor II3; crabapple fruits fall from the conveyor belt 2 onto the spiral plate 7; and at this time, motor II3 drives the transmission plate I81 to move to the highest point, such as Figure 7 The state shown is to prevent the crabapple from rolling to other locations;

[0035] A stepper motor is provided on the side of the conveyor belt 2, which causes the crabapples on the conveyor belt 2 to fall intermittently and in batches;

[0036] The motor I 91 drives the spiral plate 7 to rotate. Since the fixed column 84 does not rotate, the crabapples close to the spiral plate 7 approach the direction of the corresponding discharge port 12 during the rotation of the spiral plate 7, and drive the stacked crabapples to move, so that the crabapples smaller than the pitch of the spiral plate 7 fall into the gap of the spiral plate 7 and move to the upper end of the corresponding arc-shaped supporting plate 11 under the action of gravity. As the spiral plate 7 rotates, the crabapples are pushed out from the corresponding discharge port 12; during the continuous rotation of the motor II 3, it drives the transmission plate I 81 to move to the lowest point At this time, the crabapples above the spiral plate 7 close to the conveyor belt 2 will fall between the spiral plate 7 and the pushing device 8 (especially after the crabapples are stacked, the crabapples stacked on the top will first break away from the transmission plate Ⅰ81 as the transmission plate Ⅰ81 moves downward, and will first contact the spiral plate 7 under the influence of the center of gravity). During the falling process, the position of the crabapples changes, allowing other crabapples to contact the spiral plate 7. Then, the crabapples are screened through the above process and discharged through the discharge port 12, effectively avoiding the situation where the crabapples are stacked and cause incomplete screening.

[0037] The remaining crabapples with large diameters are still located between the spiral plate 7 and the pushing device 8. As the motor II 3 drives the crankshaft 5 to rotate, the transmission plate I81 moves upward again. During the movement of the transmission plate I81, the arc plate I82 moves. The arc plate I82 pushes the slider 87 to slide in the chute 86 until the transmission plate I81 moves to the highest point and the arc plate I82 reaches the position shown in FIG. Figure 7 In the state shown, the crabapple fruit located between the spiral plate 7 and the pushing device 8 near the conveyor belt 2 is pushed in the direction away from the conveyor belt 2, so that the crabapple fruit moves to the position shown in FIG. Figure 1 Since the pitch and width of the spiral plate 7 increase successively, after contacting the second spiral plate 7, the crabapples with a diameter smaller than the pitch of the spiral plate 7 will be discharged in the above manner. Subsequently, as the motor Ⅱ3 drives the crankshaft 5 to rotate, when the transmission plate Ⅰ81 moves downward, the transmission plate Ⅱ810 moves upward. As the transmission plate Ⅱ810 moves upward, the upper end of the rotating plate Ⅰ813 exposed at the side of the spiral plate 7 is no longer restricted by the spiral plate 7. Under the influence of the spring hinge at the upper end of the rotating plate Ⅱ814, the rotating plate Ⅱ814 is driven to rotate, causing the rotating plate Ⅰ813 to move together to the position as shown. Figure 8 In the state shown, the crabapple fruit is ejected and moved to the other side of the spiral plate 7 (i.e. Figure 1 The position between the second spiral plate 7 and the second pushing device 8 from the middle left) changes the position of the crabapple fruit, allowing other crabapple fruits to contact the spiral plate 7 to ensure a more thorough screening. When the transmission plate Ⅰ 81 moves upward again, the push Figure 1The crabapples at the position between the second spiral plate 7 and the second pushing device 8 from the left are moved to the position between the third spiral plate 7 and the second pushing device 8 from the left for screening, and the cycle continues.

[0038] When the transmission plate II 810 moves downward, the limit block 811 moves to the uppermost end of the slide 812, and at this time the angle between the rotating plate I 813 and the transmission plate II 810 is less than 45°. Therefore, when moving downward, the rotating plate I 813 is squeezed by the spiral plate 7. During the force process, the vertical downward component is greater than the horizontal component, so that the rotating plate I 813 drives the limit block 811 to move downward along the slide 812 until the rotating plate I 813 is parallel to the transmission plate II 810.

[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other configurations without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations coming within the meaning and range of equivalents of the claims are intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0040] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A device for deep processing of crabapple fruit, characterized by: The utility model comprises a side plate I (1) and a side plate II (9); a plurality of arc-shaped supporting plates (11) are fixedly connected between the side plate I (1) and the side plate II (9); a plurality of discharge ports (12) are provided on the side plate I (1) and the side plate II (9), and the discharge ports (12) are located at the upper end of the corresponding arc-shaped supporting plates (11); a motor I (91) is fixedly connected to the outer side of the side plate I (1) and the side plate II (9); a rotating shaft (92) is fixedly connected to the output shaft of the motor I (91); a spiral plate (7) located at the upper end of the corresponding arc-shaped supporting plate (11) is fixedly connected to the outer circumferential surface of the rotating shaft (92); a conveyor belt (2) is provided between the side plate I (1) and the side plate II (9).

2. The device for deep processing of crabapple fruit according to claim 1, characterized in that: The pitch and width of the spiral plate (7) increase sequentially from close to the conveyor belt (2) to away from the conveyor belt (2).

3. The device for deep processing of crabapple fruit according to claim 2, characterized in that: The adjacent spiral plates (7) have different rotation directions.

4. The device for deep processing of crabapple fruit according to claim 3, characterized in that: A pushing device (8) is provided between two adjacent spiral plates (7); the pushing device (8) includes a fixed column (84); the fixed column (84) is fixedly connected between the side plate I (1) and the side plate II (9), and a groove (85) is provided at the top end of the outer circular surface of the fixed column (84); an arc groove (87) is provided on the bottom wall of the groove (85) close to the conveyor belt (2), and a slider (87) is provided in the arc groove (87) for sliding cooperation with the arc groove (87); an arc plate I (82) having the same diameter as the fixed column (84) is hinged on the slider (87), and the other end of the arc plate I (82) is hinged to the transmission plate I (81); a plurality of vertical through holes are provided on the side of the groove (85) away from the conveyor belt (2) holes, each of which is provided with an insertion rod (89) that slides with the insertion rod; the upper end of the insertion rod (89) is fixedly connected to one end of the arc plate II (88); the other end of the arc plate II (88) is fixedly connected to the transmission plate II (810); the top of the transmission plate II (810) away from the arc plate II (88) is provided with a notch, the bottom end of the inner wall of the notch is provided with a slideway (812), and the slideway (812) is provided with a limit block (811) that slides with the notch; the limit block (811) is hinged to one end of the rotating plate I (813), and the other end of the rotating plate I (813) is hinged to the rotating plate II (814); the upper end of the rotating plate II (814) is hinged to the top of the notch through a spring hinge.

5. The device for deep processing of crabapple fruit according to claim 4, characterized in that: The transmission plate I (81) and the transmission plate II (810) are both provided with circular holes (83).

6. The device for deep processing of crabapple fruit according to claim 5, characterized in that: A motor II (3) is fixedly connected between the side plate I (1) and the side plate II (9) via a bracket; the output shaft of the motor II (3) is connected to the crankshaft (5) via a reduction gearbox (4); and the crank arm of the crankshaft (5) is located in the corresponding circular hole (83).

7. The device for deep processing of crabapple fruit according to claim 6, characterized in that: The main axis of the crankshaft (5) is located above the center of the circular hole (83).

8. The device for deep processing of crabapple fruit according to claim 7, characterized in that: When the crank arm of the crankshaft (5) is in a vertical state, it drives the corresponding transmission plate I (81) or transmission plate II (810) to move upward through the inner wall of the corresponding circular hole (83); when the crank arm of the crankshaft (5) is in a horizontal state, the crank arm contacts the inner wall of the corresponding circular hole (83).

9. The device for deep processing of crabapple fruit according to claim 8, characterized in that: A baffle (6) is also fixedly connected between the side plate I (1) and the side plate II (9); the baffle (6) is located on the side of the spiral plate (7) farthest from the conveyor belt (2).

10. The method for using the device for deep processing of crabapple fruit according to claim 9, characterized in that: The method of use comprises the following steps: Step 1: Start motor I (91) and motor II (3); crabapple fruits fall from the conveyor belt (2) onto the spiral plate (7); Step 2: Motor I (91) drives the spiral plate (7) to rotate, so that the crabapples with a pitch smaller than the spiral plate (7) fall into the gap of the spiral plate (7) and move to the upper end of the corresponding arc-shaped supporting plate (11) under the action of gravity. As the spiral plate (7) rotates, the crabapples are pushed out from the corresponding discharge port (12); Step 3: The remaining crabapples with large diameters are still located between the spiral plate (7) and the pushing device (8). As the motor II (3) drives the crankshaft (5) to rotate, the transmission plate I (81) moves upward, driving the arc plate I (82) to move, pushing the crabapples away from the conveyor belt (2) so that the crabapples come into contact with other spiral plates (7); Step 4: Since the pitch of the spiral plate (7) is different, repeat steps 2 and 3 to complete the screening.

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