Cotton digital processing system and method based on digital twinning

By integrating the cotton processing system with digital twin technology, the problem of insufficient digitalization of cotton processing equipment has been solved, enabling intelligent control and fault prediction of the equipment, and improving the intelligence and safety of processing.

CN121348950APending Publication Date: 2026-01-16SHIHEZI UNIVERSITY
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Patent Information

Application Number
CN202511504263.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-21
Publication Date
2026-01-16

AI Technical Summary

Technical Problem

Insufficient digital coverage and inconsistent standards in cotton processing equipment lead to low safety and affect overall processing control efficiency.

Method used

The cotton digital processing system based on digital twins integrates the physical entity layer, the virtual-physical mapping layer, and the service application layer. By collecting equipment operating parameters and cotton quality data, it drives the digital twin model to perform visualization and real-time monitoring, thereby realizing intelligent control and fault prediction of the equipment.

Benefits of technology

It has significantly improved the level of intelligence and management efficiency of cotton processing, reduced resource consumption, ensured cotton quality, and achieved digital management throughout the entire life cycle.

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Abstract

The invention discloses a cotton digital processing system and method based on digital twinning, and relates to the field of digital twinning and cotton processing.In the system, a physical entity layer collects equipment operation parameters and cotton quality data of all physical equipment in the cotton processing link; the virtual-real mapping layer obtains equipment operation parameters and cotton quality data and uploads the equipment operation parameters and the cotton quality data to the service application layer, and a digital twinborn model is driven according to the equipment operation parameters; the service application layer is used for determining the optimal operation parameter of each physical device based on the cotton quality parameter, determining a consistency evaluation result based on the device operation parameter and the optimal operation parameter of each physical device, and determining an instruction according to the optimal operation parameter of each physical device when the consistency is inconsistent; performing visual display on the digital twin model driven by the equipment operation parameters; and the physical entity layer is also used for controlling each physical device to work according to the instruction. The intelligent level of cotton processing can be improved, resource loss is reduced, and the cotton quality is guaranteed.
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