Plateau mining machinery air filter element cleaning device and using method thereof
By using the compression fixing and rotation centrifugal technology of the air filter cleaning device for high-altitude mining machinery, the problem of incomplete cleaning of air filters in high-altitude environments has been solved, achieving efficient, automated, and environmentally friendly filter cleaning results, while reducing labor intensity and maintenance costs.
Patent Information
- Application Number
- CN202610029316.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-09
- Publication Date
- 2026-02-27
AI Technical Summary
Existing technologies for cleaning air filters in high-altitude mining environments suffer from low efficiency, high labor intensity, and incomplete cleaning, resulting in blind spots and the risk of secondary pollution. Furthermore, the air filters are not stable enough during high-speed centrifugal rotation, affecting the normal operation and maintenance costs of the equipment.
The air filter cleaning device for high-altitude mining machinery includes a sealed cleaning box, a rotary cleaning structure, a positioning centrifugal impurity removal structure, and a bag filter. Through compression fixing, rotary centrifugation, and composite cleaning technologies, combined with an intelligent control system, it achieves automated and all-round cleaning.
It improves cleaning efficiency, ensures that all parts of the filter element are thoroughly cleaned, reduces labor intensity, reduces the risk of contamination, extends the service life of the filter element, and achieves fully automated operation.
Smart Images

Figure CN121570911A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air filter cleaning, in particular to a highland mine machinery air filter cleaning device and a use method thereof. BACKGROUND
[0002] The air filter is an important component of mine machinery equipment, mainly used for filtering dust and impurities in the air entering the engine to protect the engine from wear. In the highland mine environment, due to the low oxygen content, harsh environment (high dust concentration), large temperature difference and other special conditions, the requirements for the air filter are more stringent.
[0003] At present, the cleaning of the air filter of mine machinery equipment mainly adopts manual high-pressure air blowing, manual disassembly and cleaning, and simple mechanical auxiliary cleaning. These methods have the problems of low operation efficiency, high work intensity, incomplete cleaning, secondary pollution risk, filter damage risk and lack of intelligent management, especially in high altitude areas, these problems are more prominent, which seriously affects the normal operation of the equipment and the maintenance cost.
[0004] At the same time, when cleaning the air filter, air filters of different sizes need to be installed and fixed inside the cleaning device, and the dust and impurities adhered to the inside of the air filter are removed by rotating and centrifuging the air filter. However, the traditional scheme has the problems of instability of the air filter during high-speed rotating and centrifuging, and cleaning dead angle during dust removal of the air filter, which affects the cleaning effect of the air filter.
[0005] Therefore, it is urgent to develop an automatic air filter cleaning device suitable for highland mine environment to improve the cleaning efficiency, reduce the labor intensity, ensure the cleaning quality and prolong the service life of the filter. SUMMARY
[0006] The present application relates to the technical field of air filter cleaning, in particular to a highland mine machinery air filter cleaning device and a use method thereof.
[0007] To achieve the above-mentioned application purposes, the present application adopts the following technical solutions: The application provides a high-altitude mine machinery air filter element cleaning device, which comprises a device support, a sealed cleaning box installed on one side of the top of the device support, a centrifugal ventilator in communication with one side of the sealed cleaning box and installed on the other side of the top of the device support, a blower installed on one side of the bottom of the sealed cleaning box, a rotary cleaning structure installed on one side of the inside of the sealed cleaning box, a positioning centrifugal impurity removal structure installed on the other side of the inside of the sealed cleaning box and arranged on the side of the rotary cleaning structure, and a cloth bag dust remover installed on the top of the sealed cleaning box through screws, The positioning centrifugal impurity removal structure comprises a telescopic positioning assembly installed on the other side of the inside of the sealed cleaning box, a lower connecting rod installed at the center of the bottom of the telescopic positioning assembly and in sliding connection with the telescopic positioning assembly, an inner recess opened on one side of the top of the lower connecting rod, a gear drive assembly installed on the outside of the lower connecting rod through the inner recess and connected on the side of the telescopic positioning assembly, and an elastic positioning assembly installed in the inside of the telescopic positioning assembly and extending to the outside, The side surface of the telescopic positioning assembly is extruded to fix the air filter element, and the inner side of the elastic positioning assembly is extruded to fix the air filter element.
[0008] As a preferred scheme of the application, the rotary cleaning structure comprises a first driving source installed on one side of the outside of the sealed cleaning box, a first rotary rod in active connection with the output end of the first driving source and installed in the inside of the sealed cleaning box, a polyurethane adhesive tape installed on the outside of the first rotary rod, a synchronous belt in active connection with the outside of the first rotary rod through a synchronous wheel and arranged at the inner wall of the sealed cleaning box, and a disturbance rotary rod in active connection with the inside of the synchronous belt through a synchronous wheel and installed on one side of the inner bottom of the sealed cleaning box.
[0009] As a preferred scheme of the application, the disturbance rotary rod is provided with two, the two disturbance rotary rods are connected through a transmission belt, and the transmission belt is arranged on the outside of the sealed cleaning box in an active mode, The two disturbance rotary rods are arranged on the two sides of the bottom of the first rotary rod respectively.
[0010] As a preferred scheme of the application, the telescopic positioning assembly comprises straight-line rods installed on the two sides of the inside of the sealed cleaning box, a connecting disc installed on the bottom of the straight-line rod, a straight-line pushing electric cylinder installed on one side of the top of the connecting disc and arranged above the straight-line rod, and an extrusion seat connected with the output end of the straight-line pushing electric cylinder, The eccentric position of the bottom of the extrusion seat is provided with a side recess, the side recess is in active connection with the output end of the straight-line pushing electric cylinder, and the inside of the extrusion seat is provided with an elastic positioning assembly extending to the outside.
[0011] As a preferred scheme of the present application, the straight rod and the inner sliding connection of the connecting plate are provided with a lower connecting rod extending to the outside, one side of the bottom of the connecting plate is provided with a gear drive assembly, and the bottom of the lower connecting rod is provided with the extrusion seat.
[0012] As a preferred scheme of the present application, the outer side of the connecting plate is provided with a guide rail support, the inner side of the guide rail support is movably connected with a side guide rod extending to the outside, and the side guide rod is installed on the upper and lower sides of the extrusion seat.
[0013] As a preferred scheme of the present application, the gear drive assembly comprises: a second driving source installed on one side of the bottom of the connecting plate and arranged below the straight rod; a lower gear movably arranged on the side of the connecting plate and connected with the output end of the second driving source; an upper gear meshed and connected on the top of the lower gear, wherein the upper gear is rotatably connected at the center of the side of the connecting plate, and the upper gear is connected with the lower connecting rod through the inner recess.
[0014] As a preferred scheme of the present application, the elastic positioning assembly comprises: a positioning base slidably connected in the inside of the extrusion seat; a first spring installed at the center of the bottom of the positioning base and connected in the inside of the extrusion seat; side protrusions installed on the upper and lower sides of the positioning base and extending to the outside of the extrusion seat; an inclined slide rod movably arranged on the upper and lower sides of the extrusion seat and connected on the top of the side protrusions; a pressing rod slidably connected in the inside of the extrusion seat and abutting against the inclined surface of the inclined slide rod, wherein the side surface of the positioning base is extrusion-fixed with an air filter element, and the bottom of the pressing rod is extrusion-fixed with an air filter element.
[0015] As a preferred scheme of the present application, the top of the pressing rod is provided with an upper guide rod, the upper guide rod is slidably connected in the inside of a concave support, and the concave support is installed on the upper and lower sides of the extrusion seat, wherein the inner top of the concave support is provided with a positioning spring, and the positioning spring is connected on the top of the concave support.
[0016] The present application also provides a use method of the highland mine machinery air filter element cleaning device, comprising the following steps: S1, pretreatment stage: placing the air filter element to be cleaned in the inside of the elastic positioning assembly, closing the door of the sealed cleaning box, and the system automatically detects the model and state of the filter element and extrusion-fixes the air filter element; S2, centrifugal and composite cleaning stage: simultaneously start the gear driving assembly and the rotating cleaning structure to operate, drive the air filter element to rotate and vibrate to clean the outer surface of the air filter element. At the same time, the centrifugal fan provides high pressure air to blow the air filter element from multiple angles, effectively removing dust on the surface and inside the air filter element; S3, dust collection: start the air blower to blow upwards, so that the dust inside the air filter element floats upwards and enters the inside of the bag dust collector. The dust entering the inside of the bag dust collector is adsorbed by the bag dust collector, and the gas after dust separation is discharged from the top of the bag dust collector. Compared with the prior art, the above one or more technical solutions have the following beneficial effects: 1. In the highland mine machinery air filter element cleaning device and its use method, when the air filter element is automatically cleaned, the air filter element can be fixed by extruding force. On the one hand, the air filter element is extruded and fixed between the two positioning bases, and the left and right ends of the air filter element are extruded and fixed. On the other hand, when the positioning base moves, the lower pressing rod connected through the inclined surface structure can also move up and down (vertically), so that the lower pressing rod can abut against the upper and lower sides of the air filter element, and automatically extrude and fix the side surface of the air filter element, ensuring the stability and firmness of the air filter element during extrusion and fixation. When the air filter element is rotated at high speed to remove dust, the air filter element is not easy to deviate, shake or even fall, and the effect of centrifugal dust removal inside the air filter element is better; It should be noted that when the polyurethane adhesive tape cleans the outer surface of the air filter element by mechanical vibration, the air filter element is fixed in multiple directions and angles to ensure that the vibrating air filter element does not move; 2. In the highland mine machinery air filter element cleaning device and its use method, when the air filter element is cleaned, the driving source can be started to operate to drive the polyurethane adhesive tape to rotate continuously, and the polyurethane adhesive tape can be used to mechanically clean the outer surface of the air filter element, thereby improving the cleaning effect of the air filter element. When the polyurethane adhesive tape rotates, the driving force can also drive the two disturbance rotating rods to rotate synchronously, and the polyurethane adhesive tape abutting against the outside of the disturbance rotating rod can be vibrated to reduce the probability of dust adsorbing on the outside of the polyurethane adhesive tape; 3. In the highland mine machinery air filter element cleaning device and its use method, when the air filter element is extruded and fixed and the internal particles and dust are removed by rotating centrifugation, the driving force for driving the extrusion seat to move up and down and rotate operates outside the lower connecting rod, and the inner recess in the lower connecting rod ensures that the operation of driving the lower connecting rod to move up and down and rotate does not conflict and interfere with each other, so that the air filter element extrusion and rotation centrifugal cleaning operation occupies a small area. 4. In the highland mine machinery air filter element cleaning device and its using method, there are advantages of high efficiency cleaning, thorough cleaning, high automation, environmental protection, pollution-free, intelligent control and protection of filter element. The rotation driving and composite cleaning technology can complete the overall cleaning of the filter element in a short time, greatly improving the cleaning efficiency; through rotation and multi-angle cleaning, it ensures that each part of the filter element can be fully cleaned; the cleaning process is fully automated, and the operator only needs to perform simple loading and unloading operations; the closed box structure and high-efficiency dust removal system effectively prevent dust leakage; the intelligent control system can automatically adjust the cleaning parameters according to the filter element type and pollution degree; reasonable air pressure control and flexible cleaning method can effectively protect the filter element from damage and prolong its service life. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings constituting a part of this specification illustrate the present application and, together with the description, serve to explain the principles of the application. They are intended only by way of example and are not to be construed as limiting of the present application.
[0018] In addition, the terms "mounting", "setting", "provided with", "connected", "linked", "sleeved" should be broadly understood. For example, it can be fixed connection, detachable connection, or integral structure; it can be mechanical connection, or electrical connection; it can be direct connection, or indirect connection through intermediate medium, or internal communication between two devices, elements or components. Those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.
[0019] Figure 1 is a structural schematic diagram of the whole of the present application; Figure 2 is a structural schematic diagram of the whole of the present application; Figure 3 is a structural schematic diagram of the whole of the present application; Figure 4 is a structural schematic diagram of the connection between the device support and the cloth bag dust collector of the present application; Figure 5 is a structural schematic diagram of the connection between the sealed cleaning box and the positioning centrifugal impurity removal structure of the present application; Figure 6 is a structural schematic diagram of the connection between the sealed cleaning box and the positioning centrifugal impurity removal structure of the present application; Figure 7 is a structural schematic diagram of the connection between the sealed cleaning box and the positioning centrifugal impurity removal structure of the present application; Figure 8 is a structural schematic diagram of the positioning centrifugal impurity removal structure of the present application; Figure 9 is a structural schematic diagram of the positioning centrifugal impurity removal structure of the present application; Figure 10 is the structure schematic view of the connection section of the telescopic positioning assembly and the gear driving assembly of the present application; Figure 11 is the structure schematic view of the connection section of the extrusion seat and the elastic positioning assembly of the present application; Figure 12 is the structure schematic view of the enlarged A area in the present application Figure 11 is the structure schematic view of the enlarged A area in the present application in the figure: 10, device support; 20, sealed cleaning box; 30, centrifugal fan; 40, air blower; 401, input hose; 402, gas collection disc system; 403, one-way nozzle; 50, rotating cleaning structure; 501, first driving source; 502, first rotating rod; 503, polyurethane adhesive tape; 504, synchronous belt; 505, disturbance rotating rod; 5051, transmission belt; 60, positioning centrifugal impurity removal structure; 601, telescopic positioning assembly; 602, lower connecting rod; 603, inner recess; 604, gear driving assembly; 605, elastic positioning assembly; 6011, straight rod; 6012, connecting disc; 60121, guide rail support; 60122, side guide rod; 6013, straight pushing electric cylinder; 6014, extrusion seat; 60141, side recess; 6041, second driving source; 6042, lower gear; 6043, upper gear; 6051, positioning base; 6052, first spring; 6053, side protruding block; 6054, oblique sliding rod; 6055, lower pressing rod; 60551, upper guide rod; 60552, concave support; 60553, positioning spring; 70, cloth bag dust collector. DETAILED DESCRIPTION
[0020] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the present application embodiment will be clearly and completely described below in combination with the drawings in the present application embodiment. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without making creative labor should belong to the scope of protection of the present application. Embodiment one
[0021] Please refer to Figures 1-12The application discloses a highland mine machinery air filter cleaning device which comprises a device support 10, a sealed cleaning box 20 installed on one side of the top of the device support 10, a centrifugal ventilator 30 communicated with one side of the sealed cleaning box 20 and installed on the other side of the top of the device support 10, a blower 40 installed on one side of the bottom of the sealed cleaning box 20, a rotary cleaning structure 50 installed on one side of the inside of the sealed cleaning box 20, a positioning centrifugal impurity removal structure 60 installed on the other side of the inside of the sealed cleaning box 20 and arranged on the side of the rotary cleaning structure 50, and a cloth bag dust collector 70 installed on the top of the sealed cleaning box 20 through screws, wherein the positioning centrifugal impurity removal structure 60 comprises a telescopic positioning assembly 601 installed on the other side of the inside of the sealed cleaning box 20, a lower connecting rod 602 installed at the center of the bottom of the telescopic positioning assembly 601 and in sliding connection with the telescopic positioning assembly 601, an inner recess 603 opened on one side of the top of the lower connecting rod 602, a gear driving assembly 604 installed on the outer side of the lower connecting rod 602 through the inner recess 603 and connected on the side of the telescopic positioning assembly 601, and an elastic positioning assembly 605 installed in the inside of the telescopic positioning assembly 601 and extending to the outside, wherein the side surface of the telescopic positioning assembly 601 is extruded to fix the air filter, and the inner side of the elastic positioning assembly 605 is extruded to position and fix the air filter.
[0022] The working principle is as follows: when the air filter is cleaned, the door plate structure of the sealed cleaning box 20 is opened, the air filter is moved to the inner side of the telescopic positioning assembly 601 through manual assembly, the telescopic positioning assembly 601 is started to operate, and the air filter at both ends between the two telescopic positioning assemblies 601 is extruded and fixed. Meanwhile, in the process of fixing the air filter, the elastic positioning assembly 605 in contact with the air filter is also operated, and the upper and lower sides of the air filter are automatically extruded and fixed through the elastic positioning assembly 605, so that the air filter does not shake, deviate or even fall off when the centrifugal dust removal of the air filter is driven at high speed. When the air filter is centrifugally dusted, the gear driving assembly 604 is started to operate, the air filter fixedly connected with the gear driving assembly 604 is driven to rotate at high speed, and the dust in the air filter is moved to the outer side of the air filter.
[0023] It should be noted that when the air filter is dusted, the air outside can be transmitted to the inside of the sealed cleaning box 20 through the centrifugal ventilator 30, the dusting operation of the air filter is accelerated through the air blowing, the dust separated after the dusting operation is pushed into the inside of the cloth bag dust collector 70 through the pushing force generated by the operation of the blower 40, and the dust particles in the gas are adsorbed through the cloth bag dust collector 70.
[0024] Further, when the air filter element is cleaned, the rotating cleaning structure 50 is started to operate, the outer surface of the air filter element is vibrated and cleaned, and the cleaning effect of the air filter element is improved.
[0025] With reference to the drawings Figure 7 , the rotating cleaning structure 50 comprises: a first driving source 501 mounted on one side of the outer surface of the sealed cleaning box 20; a first rotating rod 502 connected to the output end of the first driving source 501 and movably connected to the inside of the sealed cleaning box 20; a polyurethane tape 503 mounted on the outer side of the first rotating rod 502; a synchronous belt 504 movably arranged on the inner wall of the sealed cleaning box 20 and connected to the outer side of the first rotating rod 502 through a synchronous wheel; and a disturbance rotating rod 505 movably connected to the inner bottom side of the sealed cleaning box 20 and connected to the inner side of the synchronous belt 504 through a synchronous wheel.
[0026] In the present scheme, the disturbance rotating rod 505 is provided with two, and the two disturbance rotating rods 505 are connected through a transmission belt 5051 movably arranged on the outer side of the sealed cleaning box 20, wherein the two disturbance rotating rods 505 are arranged on both sides of the bottom of the first rotating rod 502.
[0027] In the present scheme, the disturbance rotating rod 505 is provided with two, and the two disturbance rotating rods 505 are connected through a transmission belt 5051 movably arranged on the outer side of the sealed cleaning box 20, wherein the two disturbance rotating rods 505 are arranged on both sides of the bottom of the first rotating rod 502.
[0028] It should be noted that when the first rotating rod 502 rotates, the disturbance rotating rod 505 connected to the outer side of the first rotating rod 502 through a synchronous wheel will rotate, and at the same time, another disturbance rotating rod 505 connected to the disturbance rotating rod 505 through a transmission belt 5051 will rotate. When the disturbance rotating rod 505 and the polyurethane tape 503 on the outer side of the disturbance rotating rod 505 come into contact, the polyurethane tape 503 for cleaning dust can be mechanically vibrated to reduce the probability of dust adhering to the surface of the polyurethane tape 503.
[0029] With reference to the drawings Figure 8 , Figure 9 and Figure 10The telescopic positioning assembly 601 comprises linear rods 6011 mounted on both sides inside the sealed cleaning box 20, a connecting disc 6012 mounted at the bottom of the linear rods 6011, a linear push electric cylinder 6013 mounted at one side of the top of the connecting disc 6012 and arranged above the linear rods 6011, and an extrusion seat 6014 connected with the output end of the linear push electric cylinder 6013, wherein an eccentric side groove 60141 is formed at the bottom of the extrusion seat 6014 and the side groove 60141 is movably connected with the output end of the linear push electric cylinder 6013, and an elastic positioning assembly 605 extending to the outside is mounted in the inside of the extrusion seat 6014.
[0030] In the scheme, the linear rods 6011 and the connecting disc 6012 are slidably connected with a lower connecting rod 602 extending to the outside, the connecting disc 6012 is mounted with a gear driving assembly 604 at one side of the bottom, and the extrusion seat 6014 is mounted at the bottom of the lower connecting rod 602.
[0031] In the highland mine machinery air filter element cleaning device, when the air filter element is positioned, the linear push electric cylinder 6013 is started to operate, the extrusion seat 6014 connected with the output end of the linear push electric cylinder 6013 is driven to move in the horizontal direction, and the elastic positioning assembly 605 in the inside of the extrusion seat 6014 is driven to extrude and fix the air filter element.
[0032] It should be noted that when the extrusion seat 6014 is driven to move in the horizontal direction, the lower connecting rod 602 connected with the bottom of the extrusion seat 6014 can move horizontally in the inner wall of the linear rod 6011 through the inner recess 603.
[0033] Specifically referring to Figure 10 The outer side of the connecting disc 6012 is mounted with a guide rail support 60121, the inside of the guide rail support 60121 is movably connected with a side guide rod 60122 extending to the outside, and the side guide rod 60122 is mounted on the upper and lower sides of the extrusion seat 6014.
[0034] In the highland mine machinery air filter element cleaning device, when the gear driving assembly 604 operates to drive the lower connecting rod 602 and the extrusion seat 6014 to rotate, the side guide rod 60122 mounted on the outside of the extrusion seat 6014 can rotate in the inside of the guide rail support 60121 to support and position the rotating state of the extrusion seat 6014, thereby ensuring the stability of the extrusion seat 6014 in the high-speed rotating state.
[0035] Specifically referring to Figure 10The gear driving assembly 604 comprises a second driving source 6041 installed on one side of the bottom of the connecting disc 6012 and arranged below the straight bar 6011; a lower gear 6042 connected with the output end of the second driving source 6041 and movably arranged on the side of the connecting disc 6012; and an upper gear 6043 engagedly connected on the top of the lower gear 6042, wherein the upper gear 6043 is rotatably connected at the center of the side of the connecting disc 6012, and the upper gear 6043 is connected with the lower connecting rod 602 through the inner recess 603.
[0036] In the highland mine machinery air filter cleaning device, when the extrusion seat 6014 and the lower connecting rod 602 are rotated, the second driving source 6041 is started to operate, and the lower gear 6042 connected with the output end of the second driving source 6041 is rotated. When the lower gear 6042 rotates, the upper gear 6043 engagedly connected on the top of the lower gear 6042 rotates, and the straight bar 6011 connected with the inner side of the upper gear 6043 through the inner recess 603 rotates.
[0037] It should be noted that, through the design of the inner recess 603, when the extrusion seat 6014 and the lower connecting rod 602 move horizontally, the lower connecting rod 602 slides in the inner part of the upper gear 6043.
[0038] With reference to Figure 10 , Figure 11 and Figure 12 , the elastic positioning assembly 605 comprises a positioning base 6051 slidably connected in the inner part of the extrusion seat 6014; a first spring 6052 installed at the center of the bottom of the positioning base 6051 and connected in the inner center of the extrusion seat 6014; side protrusions 6053 installed on the upper and lower sides of the positioning base 6051 and extending to the outer side of the extrusion seat 6014; oblique slide rods 6054 connected on the top of the side protrusions 6053 and movably arranged on the upper and lower sides of the extrusion seat 6014; and a pressing rod 6055 abutting against the inclined surface of the oblique slide rods 6054 and slidably connected in the inner part of the extrusion seat 6014, wherein the side surface of the positioning base 6051 is extruded and fixed with an air filter, and the bottom of the pressing rod 6055 is extruded and fixed with an air filter.
[0039] In the scheme, the top of the pressing rod 6055 is installed with an upper guide rod 60551, the upper guide rod 60551 is slidably connected in the inner part of a concave bracket 60552, the concave bracket 60552 is installed on the upper and lower sides of the extrusion seat 6014, wherein the inner top of the concave bracket 60552 is installed with a positioning spring 60553, and the positioning spring 60553 is connected on the top of the concave bracket 60552.
[0040] In the highland mine machinery air filter cleaning device, when the positioning base 6051 and the air filter are in contact, the positioning base 6051 is driven to move in the inside of the extrusion seat 6014, and the side protruding block 6053 connected with the positioning base 6051 is driven to move horizontally. When the side protruding block 6053 moves horizontally, the inclined slide rod 6054 installed on the inside of the side protruding block 6053 moves to one side, and drives the downward pressing rod 6055 in contact with the inclined surface of the inclined slide rod 6054 to move downward, so as to extrude and fix the air filter at the bottom of the downward pressing rod 6055. The design of the positioning spring 60553 ensures that the inclined slide rod 6054 and the downward pressing rod 6055 are always in contact.
[0041] It should be noted that the contact part of the downward pressing rod 6055 and the air filter is provided with a pressure sensing module, and the bottom of the inclined slide rod 6054 is provided with a positioning electric cylinder for extruding and fixing the position of the downward pressing rod 6055. Embodiment two
[0042] Please refer to Figures 1-12 A use method of the highland mine machinery air filter cleaning device, comprising the following steps: S1, pretreatment stage: place the air filter to be cleaned on the inside of the elastic positioning assembly 605, close the door of the sealed cleaning box 20, and the system automatically detects the model and state of the filter and extrudes and fixes the air filter; S2, centrifugal and composite cleaning stage: simultaneously start the gear driving assembly 604 and the rotating cleaning structure 50 to operate, drive the air filter to rotate centrifugally, and vibrate and clean the outer surface of the air filter. At the same time, the centrifugal fan 30 provides high-pressure air to blow the air filter from multiple angles, effectively removing dust on the surface and inside of the air filter; S3, dust collection: start the air blower 40 to blow upward, so that the dust in the inside of the air filter floats upward and enters the inside of the bag-type dust collector 70. The dust entering the inside of the bag-type dust collector 70 is adsorbed by the bag-type dust collector 70, and the gas after dust separation is discharged from the top of the bag-type dust collector 70. Embodiment three
[0043] Specifically refer to Figure 4 , Figure 5 and Figure 6 The top of the air blower 40 is connected with a plurality of input hoses 401 through a pump group, the top of the plurality of input hoses 401 is communicated with a gas collecting disc system 402, the gas collecting disc system 402 is installed at the inner bottom of the sealed cleaning box 20, and the top of the gas collecting disc system 402 is connected with a plurality of one-way nozzles 403.
[0044] In the highland mine machinery air filter cleaning device, the pushing force is generated to the inside of the gas collecting disc system 402 through the design of the plurality of input hoses 401, and the upward wind force is transmitted to the inside of the sealed cleaning box 20 through the plurality of one-way nozzles 403 connected with the gas collecting disc system 402, the dust is transmitted to the inside of the bag-type dust collector 70, the contact area size with the dust is increased, and the circulation of the gas in the sealed cleaning box 20 is more quickly realized. Embodiment four
[0045] 1、 The automatic cleaning of the air filter is realized by the intelligent control system.
[0046] 2、 The high-efficiency centrifugal fan 30 is adopted, and the frequency conversion speed regulating device is provided, so that the air volume and air pressure can be adjusted according to the needs; the multiple filtering devices are arranged to ensure that the blown air is clean and pollution-free; Technical parameters: air pressure range 0.3-0.4 MPa (which can be appropriately adjusted according to the plateau environment), air volume adjustment range 500-1500 m³ / h, motor power 3-5 kW, working temperature -20℃-60℃; 3、 Made of stainless steel material, good corrosion resistance and sealing performance; the box body is in a rectangular structure, and the internal space size can be designed according to the size of the filter core; the box door adopts a double-layer sealing structure; an observation window is arranged on the side surface of the box body; Technical parameters: the box size is customized according to the filter core specification (generally 1200×800×1000mm), the sealing level is IP65 dustproof and waterproof, the material is 304 stainless steel (thickness 3-5mm), and the weight is about 200-300kg; 4、 The surface of the disturbance rotating rod 505 is made of high-friction coefficient material, power is provided through the transmission belt 5051 and the first driving source 501, and the transmission ratio of the first driving source 501 is arranged to adjust the rotation speed; 5、 The intelligent control system adopts a PLC control system to realize full-automatic control, a touch screen operation interface is arranged to facilitate parameter setting and state monitoring, a sensor monitoring system is provided to monitor the cleaning process in real time, and a safety protection device is arranged to ensure operation safety.
[0047] Functional features: automatic program control (a plurality of cleaning programs are preset to adapt to different filter core types), parameter adjustment (cleaning time, rotation speed, air pressure and other parameters can be adjusted according to needs), state monitoring (real-time display of cleaning progress, equipment state and other information), fault diagnosis (with automatic fault detection and alarm function), data recording (records detailed information of each cleaning for management and analysis).
[0048] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above-mentioned embodiments, and the above-mentioned embodiments and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and such changes and improvements are all within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
[0049] The terms "center", "longitudinal", "transverse", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is a simplified description for the convenience of describing the present application, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the scope of protection of the present application.
[0050] Therefore, any person skilled in the art within the technical scope disclosed by the present application, according to the technical solutions and inventive concepts of the present application, can make equivalent replacements or changes, which should be covered within the scope of protection of the present application.
Claims
1. A cleaning device for air filters in high-altitude mining machinery, characterized in that, include: Device support (10); a sealed cleaning box (20) installed on one side of the top of the device support (10); a centrifugal fan (30) connected to one side of the sealed cleaning box (20) and installed on the other side of the top of the device support (10); a blower (40) installed on one side of the bottom of the sealed cleaning box (20); a rotating cleaning structure (50) installed on one side inside the sealed cleaning box (20); a positioning centrifugal cleaning structure (60) installed on the other side inside the sealed cleaning box (20) and located on the side of the rotating cleaning structure (50); a bag filter (70) installed on the top of the sealed cleaning box (20) by screws. The positioning centrifugal cleaning structure (60) includes: a telescopic positioning component (601) installed on the other side inside the sealed cleaning box (20); a lower connecting rod (602) installed at the bottom center of the telescopic positioning component (601) and slidably connected to the telescopic positioning component (601); a recess (603) formed on the top side of the lower connecting rod (602); a gear drive component (604) installed on the outside of the lower connecting rod (602) and connected to the side of the telescopic positioning component (601) through the recess (603); and an elastic positioning component (605) installed inside the telescopic positioning component (601) and extending to the outside. The telescopic positioning component (601) has an air filter element fixedly pressed on its side, and the elastic positioning component (605) has an air filter element fixedly pressed on its inner side.
2. The air filter cleaning device for high-altitude mining machinery according to claim 1, characterized in that: The rotating cleaning structure (50) includes: a first drive source (501) installed on the outside of the sealed cleaning box (20); a first rotating rod (502) connected to the output end of the first drive source (501) and movably connected inside the sealed cleaning box (20); a polyurethane tape (503) installed on the outside of the first rotating rod (502); a synchronous belt (504) connected to the outside of the first rotating rod (502) via a synchronous pulley and movably disposed on the inner wall of the sealed cleaning box (20); and a disturbance rotating rod (505) connected to the inside of the synchronous belt (504) via a synchronous pulley and movably connected to the bottom side of the sealed cleaning box (20).
3. The air filter cleaning device for high-altitude mining machinery according to claim 2, characterized in that: Two disturbance rods (505) are provided, and the two disturbance rods (505) are connected by a transmission belt (5051). The transmission belt (5051) is movably disposed on the outside of the sealed cleaning box (20). The two disturbance rods (505) are respectively disposed on both sides of the bottom of the first rotating rod (502).
4. The air filter cleaning device for high-altitude mining machinery according to claim 1, characterized in that: The telescopic positioning assembly (601) includes: a linear rod (6011) installed on both sides inside the sealed cleaning box (20); a connecting plate (6012) installed at the bottom of the linear rod (6011); a linear push cylinder (6013) installed on one side of the top of the connecting plate (6012) and positioned above the linear rod (6011); and a pressing seat (6014) connected to the output end of the linear push cylinder (6013). The extrusion seat (6014) has a side groove (60141) at the eccentric part of its bottom. The side groove (60141) is movably connected to the output end of the linear push electric cylinder (6013). An elastic positioning component (605) extending to the outside is installed inside the extrusion seat (6014).
5. The air filter cleaning device for high-altitude mining machinery according to claim 4, characterized in that: The linear rod (6011) and the connecting plate (6012) are internally slidably connected by a lower connecting rod (602) extending to the outside. A gear drive assembly (604) is installed on one side of the bottom of the connecting plate (6012), and the extrusion seat (6014) is installed on the bottom of the lower connecting rod (602).
6. The air filter cleaning device for high-altitude mining machinery according to claim 4, characterized in that: A guide rail bracket (60121) is installed on the outside of the connecting plate (6012), and a side guide rod (60122) extending to the outside is movably connected inside the guide rail bracket (60121). The side guide rod (60122) is installed on the upper and lower sides of the extrusion seat (6014).
7. The air filter cleaning device for high-altitude mining machinery according to claim 5, characterized in that: The gear drive assembly (604) includes: a second drive source (6041) mounted on one side of the bottom of the connecting plate (6012) and disposed below the linear rod (6011); a lower gear (6042) connected to the output end of the second drive source (6041) and movably disposed on the side of the connecting plate (6012); and an upper gear (6043) meshing with the top of the lower gear (6042). The upper gear (6043) is rotatably connected to the center of the side of the connecting disc (6012), and the upper gear (6043) is connected to the lower connecting rod (602) through the recess (603).
8. The air filter cleaning device for high-altitude mining machinery according to claim 4, characterized in that: The elastic positioning assembly (605) includes: a positioning base (6051) slidably connected inside the extrusion seat (6014); a first spring (6052) installed at the bottom center of the positioning base (6051) and connected to the center inside the extrusion seat (6014); side protrusions (6053) installed on the upper and lower sides of the positioning base (6051) and extending to the outside of the extrusion seat (6014); an inclined slide rod (6054) connected to the top of the side protrusion (6053) and movably disposed on the upper and lower sides of the extrusion seat (6014); and a lower pressure rod (6055) abutting against the inclined surface of the inclined slide rod (6054) and slidably connected inside the extrusion seat (6014). The positioning base (6051) has an air filter element pressed and fixed on its side, and the pressure rod (6055) has an air filter element pressed and fixed on its bottom.
9. The air filter cleaning device for high-altitude mining machinery according to claim 8, characterized in that: An upper guide rod (60551) is mounted on the top of the lower pressure rod (6055). The upper guide rod (60551) is slidably connected to the inside of the concave bracket (60552). The concave bracket (60552) is installed on the upper and lower sides of the extrusion seat (6014). The concave bracket (60552) has a positioning spring (60553) installed on its inner top, and the positioning spring (60553) is connected to the top of the concave bracket (60552).
10. A method of using an air filter cleaning device for high-altitude mining machinery, specifically the air filter cleaning device for high-altitude mining machinery as described in any one of claims 1-9, characterized in that... Includes the following steps: S1. Pre-treatment stage: Place the air filter to be cleaned inside the elastic positioning component (605), close the door of the sealed cleaning box (20), the system automatically detects the filter model and status, and squeezes and fixes the air filter. S2, Centrifugal and Composite Cleaning Stage: The gear drive assembly (604) and the rotating cleaning structure (50) are activated simultaneously to drive the air filter element to rotate centrifugally and vibrate and clean the outer surface of the air filter element. At the same time, the centrifugal fan (30) provides high-pressure air to blow the air filter element from multiple angles, effectively removing dust from the surface and inside of the air filter element; S3. Dust collection: Start the blower (40) to blow upwards, causing the dust inside the air filter to float upwards and enter the bag filter (70). The dust inside the bag filter (70) is adsorbed by the bag filter (70), and the gas after dust separation is discharged from the top of the bag filter (70).