Material block pasting device of transformer end plate

By designing a material block pasting device for transformer end plates and adopting automated feeding, positioning, material supply, and adhesive application technologies, the problems of low efficiency and insufficient precision of manual pasting have been solved, achieving efficient and high-precision material block pasting.

CN121905693APending Publication Date: 2026-04-21SHIYUE TECHNOLOGY (TIANJIN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHIYUE TECHNOLOGY (TIANJIN) CO LTD
Filing Date
2026-03-20
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing technology, the pasting of transformer end plate blocks mainly relies on manual operation, which is inefficient and cannot guarantee accuracy.

Method used

Design a material block pasting device for transformer end plates, including a feeding mechanism, an adjustable positioning component, a feeding mechanism, an image acquisition mechanism, and a robotic arm mechanism, to realize automatic positioning, feeding, adhesive application, and pasting of the material blocks.

Benefits of technology

It enables automated pasting of material blocks, improving pasting efficiency and accuracy, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN121905693A_ABST
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Abstract

The invention discloses a material block pasting device for a transformer end plate. The material block pasting device comprises a rack; the feeding mechanism is fixedly arranged in the rack; the adjustable positioning assembly is arranged on the feeding mechanism; the feeding mechanism is fixedly arranged in the rack; the glue box is fixedly arranged at the output end of the feeding mechanism; the image acquisition mechanism is arranged above the processing station and the feeding mechanism; the manipulator mechanism is fixedly arranged in the rack; and the industrial personal computer is fixedly arranged on the rack and electrically connected with the feeding mechanism, the supply mechanism, the image acquisition mechanism and the manipulator mechanism. According to the material block pasting device, automatic pasting of the material blocks is achieved, the pasting efficiency is high, the pasting precision is high, and the product quality is ensured.
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Description

Technical Field

[0001] This invention relates to the field of parts processing technology, and in particular to a material block pasting device for transformer end plates. Background Technology

[0002] End plates are crucial components within transformers, and large transformers require the bonding of various material blocks according to design specifications. The shapes of end plates vary significantly between different transformers, and multiple material blocks of different sizes often need to be bonded to them. Currently, the bonding of these blocks is mostly done manually. Workers first mark the bonding positions on the end plate using a template, then apply adhesive to the blocks and attach them. This method is not only inefficient but also lacks precision. Therefore, a material bonding device for transformer end plates is designed to automate the bonding process. Summary of the Invention

[0003] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a material block pasting device for transformer end plates, which can realize automatic pasting of material blocks, with high pasting efficiency and high pasting accuracy, and ensure product quality.

[0004] The present invention provides a device for bonding material blocks for transformer end plates, comprising: frame; The feeding mechanism is fixedly installed inside the frame and is used to alternately transport the end plates of the two blocks to be pasted to the processing station; An adjustable positioning component is provided on the feeding mechanism for positioning end plates of different shapes respectively; The feeding mechanism is fixedly installed inside the frame and is used to transfer various material blocks of different specifications to one side of the processing station. The glue box is fixedly installed at the output end of the feeding mechanism; An image acquisition mechanism is installed above the processing station and the feeding mechanism to acquire image information, including images of the end plate at the processing station and images of the material blocks output by the feeding mechanism. The robotic arm mechanism is fixedly installed inside the frame, located above the processing station and the feeding mechanism. It is used to grab the material block, apply glue to it, adjust the angle of the material block according to the image information, and stick the material block to the designed part of the end plate. An industrial control computer is fixedly mounted on the frame and electrically connected to the feeding mechanism, the material supply mechanism, the image acquisition mechanism, and the robotic arm mechanism, respectively.

[0005] Furthermore, the frame is equipped with at least two production lines, each production line including the feeding mechanism, adjustable positioning component, feeding mechanism, glue box, image acquisition mechanism, and robotic arm mechanism.

[0006] Furthermore, the feeding mechanism includes two mounting plates; Two parallel first guide rods are fixedly arranged between the two mounting plates. A first support plate is arranged above one end of the two first guide rods. The bottom surface of the first support plate is slidably connected to the two first guide rods through a first slider. A first processing platform is arranged above the first support plate. Several support rods are symmetrically arranged on both sides between the first processing platform and the first support plate. Two second guide rods parallel to the first guide rod are fixedly arranged between the two mounting plates. The two second guide rods pass between the first processing platform and the first support plate. A second processing platform is arranged above the end of the two second guide rods away from the first processing platform. The bottom surface of the second processing platform is slidably sleeved with the two second guide rods respectively through a second slider. The height of the second processing platform is lower than the height of the first processing platform, and the width is smaller than the distance between the support rods on both sides of the first support plate. A drive pulley is rotatably mounted on one of the mounting plates between the two first guide rods, and a driven pulley is rotatably mounted on the other mounting plate between the two first guide rods. A synchronous belt is provided between the drive pulley and the driven pulley. A drive motor for driving the drive pulley is fixedly mounted on one side of the drive pulley. The first support plate is fixedly connected to the bottom of the synchronous belt through a connecting seat, and the second processing platform is fixedly connected to the top of the synchronous belt through a connecting frame.

[0007] Furthermore, the synchronous belt is covered with a protective cover with an open bottom; the connecting frame extends into the protective cover through the bottom and is fixedly connected to the synchronous belt.

[0008] Furthermore, the adjustable positioning component includes several positioning blocks; each edge of the first processing platform and the second processing platform is provided with several inverted T-shaped grooves facing the center, each groove is provided with a slider, and each groove is provided with a positioning block above it, and each positioning block is connected to the corresponding slider by screws.

[0009] Furthermore, the feeding mechanism includes a second support plate, on one side of which several conveyor belts are arranged side by side. A stop bar is fixedly installed at the end of each conveyor belt away from the second support plate. Several hoppers corresponding to each conveyor belt are fixedly installed on the top surface of the second support plate near the edge of the conveyor belt. The hoppers include various specifications, with an inlet on the top surface, an outlet on the bottom near the conveyor belt, and a feed port on the bottom away from the conveyor belt. The second support plate has through slots corresponding to each feed port. A guide plate is fixedly installed above each through slot. A guide groove is opened on the bottom surface of the guide plate. A feeding pusher is slidably installed in the guide groove. A feeding cylinder is installed below each through slot and is drivenly connected to the corresponding feeding pusher.

[0010] Furthermore, each of the aforementioned hoppers is provided with an adjustment assembly; the adjustment assembly includes an adjustment plate and an adjustment rod. The adjustment plate is provided on the three sides of the hopper except for the side closest to the conveyor belt. An adjustment rod corresponding to each adjustment plate is provided on the outside of the hopper. Several connecting rods are provided at equal intervals on the adjustment rods. Guide sleeves corresponding to each connecting rod are fixedly provided on the outer wall of the hopper. The connecting rods pass through the corresponding guide sleeves and the hopper and are fixedly connected to the corresponding adjustment plates. Each guide sleeve is provided with a set screw.

[0011] Furthermore, the glue box is provided with glue-impregnated cotton.

[0012] Furthermore, the image acquisition mechanism includes a longitudinal beam fixedly installed at the top of the frame. A first mounting bracket is fixedly installed at one end of the longitudinal beam. A vertical lead screw is rotatably installed on the first mounting bracket. A slide block is threaded onto the lead screw. The slide block is slidably connected to the first mounting bracket. An adjusting motor for driving the lead screw to rotate is fixedly installed on the first mounting bracket. A first frame plate is fixedly connected to the slide block. A first camera is fixedly installed on the first frame plate above the processing station. A second frame plate is fixedly installed at the other end of the longitudinal beam. A second camera is fixedly installed on the second frame plate above the feeding mechanism.

[0013] Furthermore, the robotic arm mechanism includes two sets of parallel x-axis modules, a y-axis module is driven between the two sets of x-axis modules, a z-axis module is driven connected to one side of the y-axis module, and a moving plate is driven connected to the z-axis module. Two support seats are fixedly arranged side by side on the movable plate. Vertical slide rails are respectively arranged below the two support seats. A second mounting bracket is slidably connected to each slide rail. A lifting cylinder is fixedly arranged on each support seat and is pulsatorically connected to the second mounting bracket below it. A rotary motor is fixedly arranged on each second mounting bracket. The drive shaft of the rotary motor is vertically downward and connected to a vacuum suction cup.

[0014] Compared with the prior art, the beneficial effects of the present invention are: The material block pasting device of the present invention is equipped with a feeding mechanism, an adjustable positioning component, a feeding mechanism, a glue box, an image acquisition mechanism, and a robotic arm mechanism. The adjustable positioning component realizes the positioning of end plates of different specifications, the feeding mechanism realizes the automatic feeding of material blocks, the image acquisition mechanism ensures the accurate pasting of material blocks, and the robotic arm mechanism realizes the automatic glue application and pasting of material blocks. It has high pasting efficiency and high pasting accuracy, ensuring product quality.

[0015] It should be understood that the description in the Summary of the Invention is not intended to limit the key or essential features of the embodiments of the present invention, nor is it intended to restrict the scope of the invention. Other features of the invention will become readily apparent from the following description. Attached Figure Description

[0016] Other features, objects, and advantages of the invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the material block pasting device for transformer end plates; Figure 2 This is a schematic diagram of the production line structure; Figure 3 This is a schematic diagram of the feeding mechanism; Figure 4 This is a schematic diagram of the connection structure of the synchronous belt; Figure 5 This is a schematic diagram of the material feeding mechanism; Figure 6 This is a schematic diagram of the cross-sectional structure of the silo; Figure 7 This is a schematic diagram of the cross-sectional structure at the bottom of the silo; Figure 8 A schematic diagram of the structure of the adjustment component; Figure 9 This is a schematic diagram of the image acquisition mechanism; Figure 10 This is a schematic diagram of the robotic arm mechanism; Figure 11 This is a schematic diagram of the movable plate.

[0017] The diagram shows the following components: 1. Frame; 2. Feeding mechanism; 3. Adjustable positioning component; 4. Feeding mechanism; 5. Glue box; 6. Image acquisition mechanism; 7. Robotic arm mechanism; 8. Industrial computer; 9. Adjustment component; 10. End plate. 21. Mounting plate; 22. First guide rod; 23. First support plate; 24. First slider; 25. First machining platform; 26. Support rod; 27. Second guide rod; 28. Second machining platform; 29. ​​Second slider; 210. Drive pulley; 211. Driven pulley; 212. Synchronous belt; 213. Drive motor; 214. Connecting seat; 215. Connecting frame; 216. Protective cover; 217. Slide groove 31. Positioning block; 41. Second support plate; 42. Conveyor belt; 43. Stop bar; 44. Hopper; 45. Inlet; 46. Outlet; 47. Feeding port; 48. Through groove; 49. Guide plate; 410. Feeding push plate; 411. Feeding cylinder; 61. Longitudinal beam; 62. First mounting bracket; 63. Lead screw; 64. Slide block; 65. Adjusting motor; 66. First support plate; 67. First camera; 68. Second support plate; 69. Second camera; 71. X-axis module; 72. Y-axis module; 73. Z-axis module; 74. Moving plate; 75. Support base; 76. Slide rail; 77. Second mounting bracket; 78. Lifting cylinder; 79. Rotary motor; 710. Vacuum suction cup; 91. Adjusting plate; 92. Adjusting rod; 93. Connecting rod; 94. Guide sleeve; 95. Set screw; 101. Material block. Detailed Implementation

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0020] Please refer to Figures 1-11 An embodiment of the present invention provides a device for bonding material blocks for transformer end plates, comprising: Rack 1; The feeding mechanism 2 is fixedly installed inside the frame 1 and is used to alternately transport the end plates 10 of the two material blocks 101 to be pasted to the processing station; An adjustable positioning component 3 is mounted on the feeding mechanism 1 and is used to position the end plates 10 of different shapes respectively. The feeding mechanism 4 is fixedly installed inside the frame 1 and is used to transfer various material blocks 101 of different specifications to one side of the processing station. The glue box 5 is fixedly installed at the output end of the feeding mechanism 4; Image acquisition mechanism 6 is located above the processing station and the feeding mechanism 4, and is used to acquire image information, including the image of the end plate 10 at the processing station and the image of the material block 101 output by the feeding mechanism 4. The robotic arm mechanism 7 is fixedly installed inside the frame 1, located above the processing station and the feeding mechanism 4. It is used to grab the material block 101, apply glue, adjust the angle of the material block 101 according to the image information, and stick the material block 101 to the designed part of the end plate 10. The industrial control computer 8 is fixedly mounted on the frame 1 and is electrically connected to the feeding mechanism 2, the material supply mechanism 4, the image acquisition mechanism 6, and the robotic arm mechanism 7.

[0021] In this embodiment, the feeding mechanism 2 has two installation stations for mounting the end plates 10, thereby enabling alternating feeding of the end plates 10 and avoiding impact on work efficiency when changing the end plates 10. The feeding mechanism 4 has multiple storage stations for storing material blocks 101 of different specifications.

[0022] When pasting the material block 101, firstly, adjust the adjustable positioning component 3 according to the shape of the end plate 10 to make them compatible, and then load the required material blocks 101 of various specifications into the feeding mechanism 4; then, place an end plate 10 at an installation station of the loading mechanism 2 and position it using the adjustable positioning component 3; the loading mechanism 2 moves the end plate 10 to the processing station, while the feeding mechanism 4 conveys the required material blocks 101 of various specifications to one side of the processing station; at this time, the image acquisition mechanism 6 acquires the position information of the end plate 10 and the material block 101 respectively. After the robotic arm mechanism 7 picks up the material block 101 and applies adhesive, it adjusts its angular orientation according to the position information to ensure that the material block 101 is accurately pasted into the designed position.

[0023] During the pasting process of material block 101, the other installer position of the feeding mechanism 2 is in the initial position. The worker places the next end plate 10 into the installation position and positions it using the adjustable positioning component 3. After the previous end plate 10 has finished pasting material block 101, the feeding mechanism 2 swaps the positions of the two end plates 10 and continues pasting material block 101.

[0024] The material block pasting device of this application realizes the automatic pasting of material block 101, with high pasting efficiency and high pasting accuracy, thus ensuring product quality.

[0025] In a preferred embodiment, such as Figure 1 As shown, the frame 1 is equipped with at least two production lines, which include a feeding mechanism 2, an adjustable positioning component 3, a feeding mechanism 4, a glue box 5, an image acquisition mechanism 6, and a robotic arm mechanism 7.

[0026] In this embodiment, multiple production lines are arranged simultaneously, allowing one worker to perform auxiliary operations on multiple production lines, resulting in high production efficiency.

[0027] In a preferred embodiment, such as Figure 3 and Figure 4 As shown, the feeding mechanism 3 includes two mounting plates 21; Two parallel first guide rods 22 are fixedly installed between two mounting plates 21. A first support plate 23 is installed above one end of the two first guide rods 22. The bottom surface of the first support plate 23 is slidably sleeved with the two first guide rods 22 through a first slider. A first processing platform 25 is installed above the first support plate 23. Several support rods 26 are symmetrically arranged on both sides between the first processing platform 25 and the first support plate 23. Two second guide rods 27 parallel to the first guide rod 22 are fixedly installed between the two mounting plates 21. The two second guide rods 27 pass between the first processing platform 25 and the first support plate 23. A second processing platform 28 is installed above the end of the two second guide rods 27 away from the first processing platform 25. The bottom surface of the second processing platform 28 is slidably connected to the two second guide rods 27 respectively through the second slider 29. The height of the second processing platform 28 is lower than the height of the first processing platform 25, and the width is smaller than the distance between the support rods 26 on both sides of the first support plate 23. A drive pulley 210 is rotatably mounted on one mounting plate 21 between two first guide rods 22, and a driven pulley 211 is rotatably mounted on another mounting plate 21 between two first guide rods 22. A synchronous belt 212 is provided between the drive pulley 210 and the driven pulley 211. A drive motor 213 for driving the drive pulley 210 is fixedly mounted on one side of the drive pulley 210. The first support plate 23 is fixedly connected to the bottom of the synchronous belt 212 through a connecting seat 214, and the second processing platform 28 is fixedly connected to the top of the synchronous belt 212 through a connecting frame 215.

[0028] In this embodiment, the top surface of the first processing platform 25 is an installation station, and the top surface of the second processing platform 28 is another installation station. The first processing platform 25 is connected to the upper part of the synchronous belt 212, and the second processing platform 28 is connected to the lower part of the synchronous belt 212. The synchronous belt 212 is driven to rotate by the drive motor 213, which drives the first processing platform 25 and the second processing platform 28 to move synchronously in opposite directions, thereby realizing the back-and-forth exchange of the two installation stations. The end plate 10 of the material block 101 to be pasted is interchanged with the end plate 10 of the pasted material block 101, effectively avoiding the problem of affecting processing efficiency due to the replacement of the end plate 10.

[0029] In a preferred embodiment, such as Figure 3 and Figure 4 As shown, a protective cover 216 with an open bottom is provided on the synchronous belt 212; the connecting bracket 215 extends into the protective cover 216 through the bottom and is fixedly connected to the synchronous belt 212, ensuring the safety of the drive structure.

[0030] In a preferred embodiment, such as Figure 2 and Figure 3 As shown, the adjustable positioning component 3 includes several positioning blocks 31; several inverted T-shaped grooves 217 facing the center are respectively provided on the edges of the first processing platform 25 and the second processing platform 28, and a slider is respectively provided in each groove 217. A positioning block 31 is respectively provided above each groove 217, and each positioning block 31 is connected to the corresponding slider by screws.

[0031] In this embodiment, when positioning the end plate 10, it is first placed on the first processing platform 25 or the second processing platform 28, and then each positioning block 31 is moved to attach to the edge of the end plate 10. Then, the screws are tightened to lock and fix each positioning block 31. At this point, the positioning blocks 31 form an installation station for the end plate 10. Subsequent end plates 10 of the same shape can be directly placed into this installation station to complete the positioning. When processing end plates 10 of different shapes, the positioning blocks 31 are simply re-fixed. The positioning is accurate, fast, convenient, and highly adaptable.

[0032] In a preferred embodiment, such as Figure 5 , 6As shown in Figure 7, the feeding mechanism 4 includes a second support plate 41. Several conveyor belts 42 are arranged side by side on one side of the second support plate 41. A stop bar 43 is fixedly installed at the end of the conveyor belt 42 away from the second support plate 41. Several hoppers 44 corresponding to the conveyor belts 42 are fixedly installed on the top surface of the second support plate 41 near the edge of the conveyor belts 42. The hoppers 44 include various specifications. The top surface of the hoppers has an inlet 45, the bottom end near the conveyor belts 42 has an outlet 46, and the bottom end away from the conveyor belts 42 has a feeding port 47. The second support plate 41 has through slots 48 corresponding to the feeding ports 47. A guide plate 49 is fixedly installed above each through slot 48. A guide groove is opened on the bottom surface of the guide plate 49. A feeding pusher plate 410 is slidably installed in the guide groove. A feeding cylinder 411 that is connected to the corresponding feeding pusher plate 410 is installed below each through slot 48.

[0033] In this embodiment, multiple sets of hoppers 44 store material blocks 101 of various specifications. During feeding, the feeding cylinder 411 drives the feeding pusher plate 410 to move along the guide groove. The feeding pusher plate 410 enters the hopper 44 through the feeding port 47 and pushes out the material block 101 located at the bottom through the discharge port 46. The pushed-out material block 101 enters the corresponding conveyor belt 42 and is blocked by the stop bar 43 at the end for the robot arm mechanism 7 to grasp. This realizes the automatic feeding of material blocks 101, with a high degree of automation and improved processing efficiency.

[0034] In a preferred embodiment, such as Figure 6 and Figure 8 As shown, each hopper 44 is equipped with an adjustment component 9; the adjustment component 9 includes an adjustment plate 91 and an adjustment rod 92. The hopper 44 is equipped with an adjustment plate 91 on the three sides except the side closest to the conveyor belt 42. The hopper 44 is equipped with an adjustment rod 92 corresponding to the adjustment plate 91. Several connecting rods 93 are evenly spaced on the adjustment rods 92. The outer wall of the hopper 44 is fixedly equipped with a guide sleeve 94 corresponding to the connecting rod 93. The connecting rod 93 passes through the corresponding guide sleeve 94 and the hopper 44 and is fixedly connected to the corresponding adjustment plate 91. Each guide sleeve 94 is equipped with a set screw 95.

[0035] In this embodiment, after loosening each set screw 95, the push-pull adjustment rod 92 drives the adjustment plate 91 to move, thereby adjusting the position of the adjustment plate 91. This creates a storage space between the three adjustment plates 91 and one side wall inside the hopper 44 that is compatible with the material block 101 to be contained, providing excellent adaptability and ensuring that material blocks 101 of different specifications can be accurately output.

[0036] In a preferred embodiment, the glue box 5 is provided with glue-impregnated cotton to control the amount of glue applied to the material block 101, so as to avoid the problem of prolonged solidification time and material waste caused by excessive glue application to the material block 101.

[0037] In a preferred embodiment, such as Figure 2 and Figure 9 As shown, the image acquisition mechanism 6 includes a longitudinal beam 61 fixedly installed at the top of the frame 1. A first mounting bracket 62 is fixedly installed at one end of the longitudinal beam 61. A vertical lead screw 63 is rotatably installed on the first mounting bracket 62. A slide block 64 is threaded onto the lead screw 63. The slide block 64 is slidably connected to the first mounting bracket 62. An adjusting motor 65 for driving the lead screw 63 to rotate is fixedly installed on the first mounting bracket 62. A first frame plate 66 is fixedly connected to the slide block 64. A first camera 67 is fixedly installed on the first frame plate 66 above the processing station. A second frame plate 68 is fixedly installed at the other end of the longitudinal beam 61. A second camera 69 is fixedly installed on the second frame plate 68 above the feeding mechanism 4.

[0038] In this embodiment, after the end plate 10 moves to the processing station, its position information is collected by the first camera 67. After the two end plates 10 exchange positions, the height of the end plate 10 located at the processing station changes. The height of the first camera 67 is adjusted by adjusting the motor 65 to drive the lead screw 63 to rotate, so as to adapt to the height change of the end plate 10 and ensure accurate information collection. When the material block 101 is transmitted to the output end of the feeding mechanism 4, its position information is collected by the second camera 69 to ensure that the material block 101 is accurately pasted into the designed position on the end plate 10, thus ensuring product quality.

[0039] In a preferred embodiment, such as Figure 10 and Figure 11 As shown, the robotic arm mechanism 7 includes two sets of parallel x-axis modules 71, with a y-axis module 72 drivingly connected between the two sets of x-axis modules 71. A z-axis module 73 is drivingly connected to one side of the y-axis module 72, and a moving plate 74 is drivingly connected to the z-axis module 73. Two support seats 75 are fixedly arranged side by side on the movable plate 74. Vertical slide rails 76 are respectively arranged below the two support seats 75. A second mounting bracket 77 is slidably connected to each slide rail 76. A lifting cylinder 78 is fixedly arranged on each support seat 75 and is driven by the second mounting bracket 77 below it. A rotary motor 79 is fixedly arranged on each second mounting bracket 77. The drive shaft of the rotary motor 79 is vertically downward and connected to a vacuum suction cup 710.

[0040] In this embodiment, the movement of the vacuum suction cup 710 is achieved through the cooperation of the x-axis module 71, y-axis module 72, and z-axis module 73; the material block 101 is precisely gripped by the second mounting bracket 77 driven up and down by the lifting cylinder 78; the material block 101 is adsorbed by the vacuum suction cup 710, which has high reliability; the angular adjustment of the material block 101 is achieved by driving the vacuum suction cup 710 to rotate by the rotary motor 79, ensuring that the material block 101 is accurately pasted onto the end plate 10, thus realizing the fully automatic pasting of the material block 101.

[0041] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0042] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0043] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A device for pasting material blocks for transformer end plates, characterized in that, include: Rack (1); The feeding mechanism (2) is fixedly installed inside the frame (1) and is used to alternately transport the end plates (10) of the two blocks to be pasted (101) to the processing station; An adjustable positioning component (3) is provided on the feeding mechanism (2) for positioning end plates (10) of different shapes respectively; The feeding mechanism (4) is fixedly installed in the frame (1) and is used to transfer various different sizes of material blocks (101) to one side of the processing station. The glue box (5) is fixedly installed at the output end of the feeding mechanism (4); An image acquisition mechanism (6) is set above the processing station and the feeding mechanism (4) for acquiring image information, including the image of the end plate (10) at the processing station and the image of the material block (101) output by the feeding mechanism (4); The robotic arm mechanism (7) is fixedly installed inside the frame (1) and located above the processing station and the feeding mechanism (4). It is used to grab the material block (101), apply glue, adjust the angle of the material block (101) according to the image information, and stick the material block (101) to the designed part of the end plate (10). An industrial control computer (8) is fixedly mounted on the frame (1) and electrically connected to the loading mechanism (2), the feeding mechanism (4), the image acquisition mechanism (6), and the robotic arm mechanism (7), respectively.

2. The transformer end plate material bonding device according to claim 1, characterized in that, The frame (1) is equipped with at least two production lines, which include the feeding mechanism (2), the adjustable positioning component (3), the feeding mechanism (4), the glue box (5), the image acquisition mechanism (6), and the robot arm mechanism (7).

3. The transformer end plate material bonding device according to claim 1, characterized in that, The feeding mechanism (2) includes two mounting plates (21); Two parallel first guide rods (22) are fixedly arranged between the two mounting plates (21). A first support plate (23) is arranged above one end of the two first guide rods (22). The bottom surface of the first support plate (23) is slidably connected to the two first guide rods (22) respectively through a first slider (24). A first processing platform (25) is arranged above the first support plate (23). Several support rods (26) are symmetrically arranged on both sides between the first processing platform (25) and the first support plate (23). Two second guide rods (27) parallel to the first guide rod (22) are fixedly arranged between the two mounting plates (21). The two second guide rods (27) pass through the first processing platform (25) and the first support plate (23). A second processing platform (28) is arranged above the end of the two second guide rods (27) away from the first processing platform (25). The bottom surface of the second processing platform (28) is slidably connected to the two second guide rods (27) respectively through the second slider (29). The height of the second processing platform (28) is lower than the height of the first processing platform (25), and the width is smaller than the distance between the support rods (26) on both sides of the first support plate (23). A drive pulley (210) is rotatably mounted on one of the mounting plates (21) between the two first guide rods (22), and a driven pulley (211) is rotatably mounted on the other mounting plate (21) between the two first guide rods (22). A synchronous belt (212) is provided between the drive pulley (210) and the driven pulley (211). A drive motor (213) for driving the drive pulley (211) is fixedly mounted on one side of the drive pulley (211). The first support plate (23) is fixedly connected to the bottom of the synchronous belt (212) through a connecting seat (214), and the second processing platform (28) is fixedly connected to the top of the synchronous belt (212) through a connecting frame (215).

4. The transformer end plate material bonding device according to claim 3, characterized in that, The synchronous belt (212) is covered with a protective cover (216) with an open bottom; the connecting frame (215) extends into the protective cover (216) through the bottom and is fixedly connected to the synchronous belt (212).

5. The transformer end plate material bonding device according to claim 3, characterized in that, The adjustable positioning component (3) includes several positioning blocks (31); several inverted T-shaped grooves (217) facing the center are respectively provided on the edges of the first processing platform (25) and the second processing platform (28), and a slider is respectively provided in each groove (217). The positioning block (31) is respectively provided above each groove (217), and each positioning block (31) is connected to the corresponding slider by screws.

6. The transformer end plate material bonding device according to claim 1, characterized in that, The feeding mechanism (4) includes a second support plate (41). Several conveyor belts (42) are arranged side by side on one side of the second support plate (41). A stop bar (43) is fixedly provided at one end of the conveyor belt (42) away from the second support plate (41). Several hoppers (44) corresponding to the conveyor belt (42) are fixedly provided on the top surface of the second support plate (41) near the edge of the conveyor belt (42). The several hoppers (44) include various specifications. A feed inlet (45) is opened on the top surface of the hoppers. A discharge outlet (46) is opened on the bottom side near the conveyor belt (42). A feeding port (47) is opened on the bottom side away from the conveyor belt (42). The second support plate (41) has through slots (48) that correspond one-to-one with the feeding port (47). A guide plate (49) is fixedly installed above each through slot (48). A guide groove is opened on the bottom surface of the guide plate (49). A feeding push plate (410) is slidably installed in the guide groove. A feeding cylinder (411) that is connected to the corresponding feeding push plate (410) is installed below each through slot (48).

7. The transformer end plate material bonding device according to claim 6, characterized in that, Each of the aforementioned hoppers (44) is provided with an adjustment component (9); the adjustment component (9) includes an adjustment plate (91) and an adjustment rod (92). The adjustment plate (91) is provided on the three sides of the hopper (44) except for the side closest to the conveyor belt (42). An adjustment rod (92) corresponding to the adjustment plate (91) is provided on the outside of the hopper (44). A plurality of connecting rods (93) are provided at equal intervals on the adjustment rod (92). A guide sleeve (94) corresponding to the connecting rod (93) is fixedly provided on the outer wall of the hopper (44). The connecting rod (93) passes through the corresponding guide sleeve (94) and the hopper (44) and is fixedly connected to the corresponding adjustment plate (91). Each guide sleeve (94) is provided with a set screw (95).

8. The transformer end plate material bonding device according to claim 1, characterized in that, The glue box (5) is filled with glue-impregnated cotton.

9. The transformer end plate material bonding device according to claim 1, characterized in that, The image acquisition mechanism (6) includes a longitudinal beam (61) fixedly installed at the top of the frame (1). A first mounting bracket (62) is fixedly installed at one end of the longitudinal beam (61). A vertical lead screw (63) is rotatably installed on the first mounting bracket (62). A slide block (64) is threaded onto the lead screw (63). The slide block (64) is slidably connected to the first mounting bracket (62). An adjusting motor (65) for driving the lead screw (63) to rotate is fixedly installed on the first mounting bracket (62). A first frame plate (66) is fixedly connected to the slide block (64). A first camera (67) is fixedly installed on the first frame plate (66) above the processing station. A second frame plate (68) is fixedly installed at the other end of the longitudinal beam (61). A second camera (69) is fixedly installed on the second frame plate (68) above the feeding mechanism (4).

10. The transformer end plate material bonding device according to claim 1, characterized in that, The robotic arm mechanism (7) includes two sets of parallel x-axis modules (71), and a y-axis module (72) is connected between the two sets of x-axis modules (71). A z-axis module (73) is connected to one side of the y-axis module (72), and a moving plate (74) is connected to the z-axis module (73). Two support seats (75) are fixedly arranged side by side on the movable plate (74). Vertical slide rails (76) are respectively arranged below the two support seats (75). A second mounting bracket (77) is slidably connected to each slide rail (76). A lifting cylinder (78) is fixedly arranged on each support seat (75) and is pulsatingly connected to the second mounting bracket (77) below it. A rotary motor (79) is fixedly arranged on each second mounting bracket (77). The drive shaft of the rotary motor (79) is vertically downward and connected to a vacuum suction cup (710).