Warp-knitted honeycomb-imitated structure three-dimensional jacquard fabric and production process thereof

Abstract

The invention discloses a warp-knitted honeycomb-imitated structure three-dimensional jacquard fabric and a production process thereof. The production process comprises the following steps: S1, selecting cotton yarns, paper yarns, polyester, covering yarns, wool, cashmere and wool blended yarns, fancy yarns, metallic yarns or paillette yarns as raw materials; s2, the yarn is warped on a warping machine according to the requirements of the width, the transverse density and the threading rate and a certain number of head lines; s3, a four-bar tricot warp knitting machine is adopted for weaving; the GB1 and the GB2 are woven into a loop stitch and a pad-lacking stitch, and the GB3 and the GB4 are woven into a tricot stitch; s4, dyeing and finishing, and shaping; and S5, detecting and packaging. A honeycomb-imitated three-dimensional jacquard structure is formed on the process reverse side by combining the pad-lacking weave, different drawing-in cycles and yarn laying numerical codes, the honeycomb-imitated three-dimensional jacquard structure floats on the process reverse side of the fabric, the tricot stitch woven by the third comb GB3 and the fourth comb GB4 forms base cloth, and the warp-direction strength and the weft-direction strength of the fabric are enhanced respectively.

Description

Technical Field

[0001] This invention relates to the field of textile technology, and in particular to a warp-knitted honeycomb structure three-dimensional jacquard fabric and its production process. Background Technology

[0002] With the improvement of modern living standards and the transformation of consumption concepts, consumers' requirements for textiles are no longer limited to basic wearing functions, but also focus on the uniqueness of their appearance design, the richness of their visual effects, and the comfort and functionality of wearing them. The honeycomb structure, which simulates the hexagonal or near-hexagonal concave-convex arrangement of a honeycomb in nature, has broad application potential in clothing and home textile products.

[0003] Traditional honeycomb fabrics primarily rely on machine weaving or weft knitting processes. Machine-woven honeycomb structures create texture through the interlacing of warp and weft yarns, resulting in low production efficiency and limitations in pattern design due to the number of sheds and heald frames on the loom. Weft-knitted honeycomb achieves the textured effect through the transfer and arrangement of loop structures, but its production efficiency is also low, pattern adjustments are complex, and the durability and uniformity of the three-dimensional effect are significantly affected by yarn tension. Warp knitting technology, on the other hand, offers high production efficiency, flexible pattern design, and good fabric dimensional stability, demonstrating great potential in replicating complex textures. Existing warp-knitted honeycomb fabrics lack sufficient three-dimensionality; most honeycomb structures only simulate texture through simple changes in loop size or density, lacking realistic three-dimensional height and shadow layers. Therefore, developing a warp-knitted fabric that combines a three-dimensional honeycomb appearance, high production efficiency, and good wearing performance has significant market value and technological importance. Summary of the Invention

[0004] [Technical Issues] (1) Traditional honeycomb fabrics mainly rely on machine weaving or weft knitting processes for production, which have significant bottlenecks in production efficiency. Machine-woven honeycomb requires the formation of long floating yarn structures through complex heald frame lifting and weft yarn interlacing. The equipment speed is limited, and pattern changes require stopping the machine to adjust the heald frame, reed, or even replace the jacquard head. The process is cumbersome and time-consuming, making it difficult to achieve rapid pattern response. Although weft-knitted honeycomb has some flexibility in pattern design, it relies on loop transfer and dowel stitch technology. The production speed is limited by the loop forming cycle, and the efficiency is further reduced when high-density honeycomb textures are achieved on multi-needle bed equipment. Neither method can meet the production characteristics of large-volume, multi-variety, and short-delivery periods required by the modern textile market, making it difficult to balance capacity and flexibility.

[0005] (2) Existing warp-knitted honeycomb-structure fabrics, while drawing on the advantages of high production efficiency to some extent, still fall short in creating a three-dimensional effect. Most techniques only create a weak planar effect through simple organizational contrasts, lacking a realistic physical height and visual depth. Their texture is monotonous, often forming only regular and flat geometric patterns, failing to simulate the multi-level undulations, transitional shadows between units, and the random beauty of organic forms present in natural honeycomb structures. This "planar biomimicry" results in a mechanical and rigid fabric appearance and a monotonous tactile experience, failing to meet the pursuit of high-end apparel and home textile industries for fabrics with strong three-dimensional expression and realistic biomimicry effects.

[0006] [Technical Solution] To address the aforementioned problems in existing technologies, this invention provides a warp-knitted honeycomb-structured three-dimensional jacquard fabric and its manufacturing process. In this invention, a honeycomb-structured three-dimensional jacquard fabric is formed on the reverse side of the fabric by combining a missing-padded structure, different warp cycles, and padding yarn numbers. The warp plain weave formed by the third comb (GB3) and the fourth comb (GB4) forms the base fabric, enhancing the warp and weft strength of the fabric respectively.

[0007] The technical solution of the present invention is as follows: The first objective of this invention is to provide a production process for a warp-knitted imitation honeycomb structure three-dimensional jacquard fabric, comprising the following steps: S1, Material selection: Select cotton yarn, paper yarn, polyester, core-spun yarn, wool, cashmere wool blended yarn, fancy yarn, gold and silver thread, or sequin yarn as raw materials. S2, Warping: The yarn is warped on a warping machine according to the requirements of width, width density and yarn threading rate, with a certain number of warp heads; S3, Weaving: Weaving is carried out using a four-comb Trico warp knitting machine; 4 combs, of which GB1 and GB2 are woven into loop structure and pad structure, and GB3 and GB4 are woven into warp plain structure; S4, finishing: dyeing, finishing, and setting; S5, Inspection, Packaging; The selection and arrangement of the various guide bar structures and yarn threading methods during warping and weaving are as follows: The selection and threading methods for each comb structure are as follows: GB1: 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / / Four through ten empty; GB2: 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / / Three voids, four penetrations, seven voids; GB3: 1-0 / 1-2 / / Full penetration; GB4: 1-2 / / 1-0 / / Full penetration.

[0008] In one embodiment of the present invention, in step S2, the number of yarn strands in the coil is accurate, the arrangement is uniform, the tension is consistent, the length meets the standard, and the winding is neat.

[0009] In one embodiment of the present invention, in step S3, the Trico warp knitting machine is an HKS4.

[0010] In one embodiment of the present invention, in step S3, the first comb GB1 and the second comb GB2 are woven with honeycomb patterns protruding on the reverse side of the fabric process; the third comb GB3 and the fourth comb GB4 are woven with a plain weave to form a base fabric, which is used to enhance the warp and weft strength of the fabric, respectively.

[0011] In one embodiment of the present invention, the first comb GB1 forms loops in the first, third, fifth, fifteenth, seventeenth, and nineteenth rows, with the remaining rows lacking padding; the second comb GB2 forms loops in the second, fourth, sixth, sixteenth, eighteenth, and twentieth rows, with the remaining rows lacking padding; both combs form a cycle of 28 rows; when the looped structures of the two combs interweave, the eight inwardly interwoven longitudinal rows form a depression on the front side of the process due to the overlap of the loops and the pulling of the extension lines, and form a cable-like effect on the reverse side of the process; the eight outwardly interwoven longitudinal rows form a protrusion only on the reverse side of the process because their weaving direction is consistent with the direction of the extension lines.

[0012] The reverse side of the fabric is the side facing inwards during weaving, and it is distinguished from the usable side of the fabric. The reverse side of the fabric is the pattern effect side.

[0013] In one embodiment of the invention, GB1 is woven upwards at intervals of three loops, then skips nine rows to the right, and then woven upwards at intervals of three loops again, skipping ten rows to the left, forming a three-dimensional hexagonal raised texture with GB2 woven in the opposite direction at intervals of one row. Visually, it resembles a honeycomb structure in nature. The raised loops and the extended threads floating on the fabric, combined with the yarn loops, form a three-dimensional jacquard structure that mimics a honeycomb structure.

[0014] Different sizes of honeycomb structures can be simulated by changing the number of loops in the quilted and looped structures, or by changing the number of yarns threaded into GB1 and GB2. Increasing or decreasing the number of loops and quilted structures allows for the creation of hexagonal three-dimensional honeycomb structures with larger or smaller loops. Increasing or decreasing the number of yarns threaded into GB1 and GB2 allows for the creation of hexagonal three-dimensional honeycomb structures with different widths.

[0015] The third comb (GB3) and the fourth comb (GB4) are woven in a plain warp weave to form the base fabric, which is used to enhance the warp and weft strength of the fabric, respectively. The plain warp weave used in GB3 and GB4 can enhance the dimensional stability of the fabric in both the transverse and longitudinal directions, and can also achieve effects such as changing the fabric porosity by varying the amount of needle back transverse shift.

[0016] Visually, on the front of the fabric, the warp threads create bulges and depressions due to the tension of the loops on the reverse side. The more overlapping loops on the reverse side, the greater the degree of depression and bulge on the front. These regular bulges and depressions create a wave-like three-dimensional pattern on the front of the fabric.

[0017] In one embodiment of the present invention, in step S3, GB1 and GB2 are made of polyester / spandex core-spun yarn, and GB3 and GB4 are made of polyester.

[0018] In one embodiment of the present invention, in step S3, GB1 and GB2 are made of paper yarn, and GB3 and GB4 are made of polyester.

[0019] In one embodiment of the present invention, in step S3, GB1 and GB2 are made of cashmere and wool blended yarn, and GB3 and GB4 are made of polyester.

[0020] The second objective of this invention is to provide a warp-knitted honeycomb structure three-dimensional jacquard fabric produced by the above-mentioned manufacturing process.

[0021] Beneficial effects: (1) This invention uses a four-comb Trico warp knitting machine for weaving. It takes advantage of the high speed and high efficiency of warp knitting technology to overcome the low-speed production bottleneck caused by the complex heald frame transformation and weft yarn interlacing in traditional machine-woven honeycomb structures, as well as the efficiency limitations of weft-knitted honeycomb structures that rely on loop transfer and have a long loop formation cycle. Trico warp knitting machines have a wide width and high speed, which can realize continuous large-scale production. Under the same production capacity, the equipment footprint, manpower and time costs are significantly reduced. At the same time, the pattern adjustment can be quickly achieved by changing the padding number and the yarn threading method, without the need for frequent machine stops to change the jacquard mechanism. This greatly adapts to the current textile market's demand for flexible production with multiple varieties, small batches and short delivery times.

[0022] (2) This invention utilizes the ingenious combination of the missing pad structure and the loop structure of the first comb GB1 and the second comb GB2 to form a hexagonal concave-convex structure with physical height and depth within twenty-eight horizontal repeats. This structure presents a raised effect similar to cable knitting on the reverse side of the process, and forms corresponding depressions on the front side of the process through coil overlap and extension line pulling, thereby simulating the multi-level undulations and transitional shadows of a natural honeycomb. Compared with the planar texture formed by existing warp-knitted honeycomb solely through density changes, this invention has a stronger three-dimensional effect, a more realistic shape, richer layers, and an organic aesthetic, which can meet the pursuit of appearance texture and biomimetic effect in high-end clothing and home textile products.

[0023] (3) In this invention, the third comb GB3 and the fourth comb GB4 are used to weave the base fabric with a full-weave plain weave, which enhances the warp and weft strength of the fabric respectively, effectively compensating for the uneven internal stress that may be caused by the uneven surface structure. This base fabric structure not only improves the overall dimensional stability of the fabric, making it less prone to irreversible deformation or collapse under external forces such as washing and stretching, but also significantly improves its tear resistance and bursting strength. Therefore, this invention achieves a distinctive three-dimensional appearance while maintaining good durability and wearability.

[0024] (4) Since the missing padding structure of this invention does not require complex loop transfer or bending into loops, the range of selectable raw materials is greatly expanded, including short fiber yarns with lower strength and more hairiness, thicker plied yarns, and special yarns such as fancy yarns, metallic yarns, and sequined yarns. By adjusting the yarn combination, yarn threading cycle, and padding digital, different hand feel, luster, texture style, and functionality of the fabric can be flexibly given. Attached Figure Description

[0025] Figure 1 This is a front view of the actual product in Example 1 of the warp-knitted imitation honeycomb structure three-dimensional jacquard fabric of the present invention. Figure 2 This is a reverse side of the process in Example 1 of the warp-knitted imitation honeycomb structure three-dimensional jacquard fabric of the present invention; Figure 3 This is a diagram showing the movement of the comb bars GB1~GB4 in Example 1 of the warp-knitted honeycomb structure three-dimensional jacquard fabric of the present invention. Figure 4 This is a diagram showing the fabric movement of the yarn threading cycle in Example 1 of the warp-knitted honeycomb structure jacquard fabric of the present invention. Detailed Implementation

[0026] Example 1: A warp-knitted honeycomb structure three-dimensional jacquard fabric is composed of the following percentages by weight: 18.9% 70D / 48F polyester-spandex core-spun yarn and 81.1% 50D / 36F semi-dull polyester.

[0027] The preparation process of this material is as follows: the specific process flow of each process is as follows: including the selection and matching of the comb structure, preparation process, warping, weaving, and finishing.

[0028] 1) Material selection: 70D / 48F, 30D polyester-spandex core-spun yarn and 50D / 36F semi-dull polyester DTY are selected as raw materials.

[0029] 2) Warp alignment: Based on a width of 150cm and a horizontal density of 11.0 wpc, GB1 warp spacing is 4 stitches and 10 gaps, GB2 warp spacing is 3 gaps, 4 stitches and 7 gaps, and GB3 and GB4 warp spacing is full stitches; the calculated warp head count is 225 for GB1 and GB2, and 78 for GB3 and GB4. The temperature at the warping site is 25±1℃ and the relative humidity is 65±5%. The relatively high and stable temperature and humidity help stabilize the twist of the polyester yarn and make the surface soft, preventing the yarn from getting tangled and which is beneficial to the production of warp-knitted products.

[0030] 3) Weaving: High-speed Trico warp knitting machines are used for weaving. Model: Trico warp knitting machine HKS4 Model number: E28 Width: 170 inches Warp knitting structure and yarn threading method: GB1 comb: 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / / Four through ten open; GB2 comb: 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / / Three-hole, four-through, seven-hole; GB3 comb: 1-0 / 1-2 / / full thread; GB4 comb: 1-2 / / 1-0 / / full thread; raw material: GB1 and GB2 combed yarn: 75D / 48F, 30D polyester-spandex core-spun yarn. GB3 and GB4 combs: 50D / 36F semi-dull polyester DTY.

[0031] Input the weaving pattern, warp feed amount, and draft density into the computer display screen of the control cabinet, save the data, load the machine file, and then start the machine. After weaving, the raw fabric is obtained, weighed, bagged, and stored in the warehouse.

[0032] 4) Finishing: dyeing, finishing, and setting.

[0033] 5) Testing and packaging.

[0034] Through the above processes, a warp-knitted imitation honeycomb structure three-dimensional jacquard fabric of this embodiment can be obtained. The fabric is lightweight, soft to the touch, and has good elasticity. The padding structure woven from polyester-covered spandex core-spun yarn floats on the reverse side of the fabric, creating a rich, three-dimensional pattern effect similar to a honeycomb structure. The warp plain weave woven from polyester is abrasion-resistant, has less fuzz, and strengthens the warp and weft connections of the fabric. By combining different yarn threading cycles and padding numbers, different styles of patterns can be obtained. This warp-knitted imitation honeycomb structure three-dimensional jacquard fabric can be used for home textile products such as cushions, sofa cushions, and placemats.

[0035] Example 2: A warp-knitted honeycomb-structure three-dimensional jacquard fabric is composed of the following percentages by weight: 19.35% 32S / 5 paper yarn and 80.65% 75D / 36F semi-dull polyester DTY.

[0036] The preparation process of this material is as follows: the specific process flow of each process is as follows: including the selection and matching of the comb structure, preparation process, warping, weaving, and finishing.

[0037] 1) Material selection: 32S / 5 paper yarn and 75D / 36F semi-dull polyester DTY are selected as raw materials.

[0038] 2) Warping: Based on a width of 150cm and a horizontal density of 11.0wpc, GB1 warp is 4-hole and 10-space, GB2 warp is 3-space, 4-hole and 7-space, and GB3 and GB4 warp is full-space; the calculated warp head count is 230 for GB1 and GB2, and 70 for GB3 and GB4.

[0039] The temperature at the warping site is 25±1℃ and the relative humidity is 65±5%. The relatively high and stable temperature and humidity help stabilize the twist of the polyester yarn and make the surface soft, preventing the yarn from getting tangled and which is beneficial to the production of warp-knitted products.

[0040] 3) Weaving: High-speed Trico warp knitting machines are used for weaving. Model: Trico warp knitting machine HKS4 Model number: E28 Width: 170 inches Warp knitting structure and yarn threading method: GB1 Comb: 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / / Four through ten open; GB2 comb: 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / / Three-hole, four-through, seven-hole; GB3 comb: 1-0 / 1-2 / / full thread; GB4 comb: 1-2 / / 1-0 / / full thread; raw material: GB1 comb: 32S / 5 paper yarn strands GB2 comb: 32S / 5 paper yarn strands GB3 comb: 75D / 36F semi-matte polyester DTY GB4 comb: 75D / 36F semi-dull polyester DTY.

[0041] Input the weaving pattern, warp feed amount, and draft density into the computer display screen of the control cabinet, save the data, load the machine file, and then start the machine. After weaving, the raw fabric is obtained, weighed, bagged, and stored in the warehouse.

[0042] 4) Finishing: dyeing, finishing, and setting.

[0043] 5) Testing and packaging.

[0044] Through the above processes, a warp-knitted honeycomb-structure three-dimensional jacquard fabric of this embodiment can be obtained. The fabric, made from environmentally friendly paper yarn, possesses a wrinkled and sophisticated feel. The padding structure woven from the paper yarn floats on the reverse side of the fabric, enriching the pattern effect. The warp plain weave woven from polyester strengthens the warp and weft connections. The environmentally friendly paper yarn is more environmentally friendly and meets the current requirements of energy conservation and emission reduction. This warp-knitted honeycomb-structure three-dimensional jacquard fabric can be used for clothing fabrics.

[0045] Example 3: A warp-knitted honeycomb-structure three-dimensional jacquard fabric is composed of the following percentages by weight: 20.46% 40S / 4 cashmere wool blend yarn and 79.54% 160D / 36F semi-dull polyester.

[0046] The preparation process of this material is as follows: the specific process flow of each process is as follows: including the selection and matching of the comb structure, preparation process, warping, weaving, and finishing.

[0047] 1) Material selection: 40S / 4 cashmere wool core-spun yarn and 160D / 36F semi-dull polyester are selected as raw materials.

[0048] 2) Warping: Based on a width of 150cm and a horizontal density of 11.0wpc, GB1 warp is 4-hole and 10-space, GB2 warp is 3-space, 4-hole and 7-space, and GB3 and GB4 warp is full-space; the calculated warp head count is 220 for GB1 and GB2, and 75 for GB3 and GB4.

[0049] The temperature at the warping site is 25±1℃ and the relative humidity is 65±5%. The relatively high and stable temperature and humidity help stabilize the twist of the polyester yarn and make the surface soft, preventing the yarn from getting tangled and which is beneficial to the production of warp-knitted products.

[0050] 3) Weaving: High-speed Trico warp knitting machines are used for weaving. Model: Trico warp knitting machine HKS4 Model number: E28 Width: 170 inches Warp knitting structure and yarn threading method: GB1 comb: 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / / Four through ten open; GB2 comb: 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / / Three-hole, four-through, seven-hole; GB3 comb: 1-0 / 1-2 / / full thread; GB4 comb: 1-2 / / 1-0 / / full thread; raw material: GB1 comb: 40S / 4 cashmere and wool core-spun yarn GB2 comb: 40S / 4 cashmere and wool core-spun yarn GB3 comb: 160D / 36F semi-dull polyester GB4 comb: 160D / 36F semi-dull polyester.

[0051] Input the weaving pattern, warp feed amount, and draft density into the computer display screen of the control cabinet, save the data, load the machine file, and then start the machine. After weaving, the raw fabric is obtained, weighed, bagged, and stored in the warehouse.

[0052] 4) Finishing: dyeing, finishing, and setting.

[0053] 5) Testing and packaging.

[0054] Through the above processes, a warp-knitted imitation honeycomb structure three-dimensional jacquard fabric of this embodiment can be obtained. The padding structure woven from cashmere and wool blend yarns floats on the reverse side of the fabric, giving the fabric a unique hand feel and appearance. The polyester base fabric combines wearing comfort and stability. This warp-knitted imitation honeycomb structure three-dimensional jacquard fabric can be used for outerwear, cardigans, and other garments.

[0055] The embodiments provided above are not intended to limit the scope of the invention, nor are the described steps intended to limit the order of execution. Any obvious modifications made to the invention by those skilled in the art based on existing common knowledge also fall within the scope of protection defined by the claims.

Claims

1. A production process for a warp-knitted imitation honeycomb structure three-dimensional jacquard fabric, characterized in that, Includes the following steps: S1, Material selection: Select cotton yarn, paper yarn, polyester, core-spun yarn, wool, cashmere wool blended yarn, fancy yarn, gold and silver thread or sequin yarn as raw materials. S2, Warping: The yarn is warped on a warping machine according to the requirements of width, width density and yarn threading rate, with a certain number of warp heads; S3, Weaving: Weaving is carried out using a four-comb Trico warp knitting machine; 4 combs, of which GB1 and GB2 are woven into loop structure and pad structure, and GB3 and GB4 are woven into warp plain structure; S4, finishing: dyeing, finishing, and setting; S5, Inspection, Packaging; The selection and arrangement of the various guide bar structures and yarn threading methods during warping and weaving are as follows: The selection and threading methods for each comb structure are as follows: GB1: 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / / Four through ten empty; GB2: 1-1 / 1-0 / 1-1 / 1-2 / 1-1 / 1-0 / 1-1 / 1-2 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 8-9 / 8-8 / 8-7 / 8-8 / 8-9 / 8-8 / 8-7 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / / Three voids, four penetrations, seven voids; GB3: 1-0 / 1-2 / / Full penetration; GB4: 1-2 / / 1-0 / / Full penetration.

2. The production process according to claim 1, characterized in that, In step S2, the number of yarns in the coil is accurate, the arrangement is uniform, the tension is consistent, the length meets the standard, and the winding is neat.

3. The production process according to claim 1, characterized in that, In step S3, the Trico warp knitting machine is an HKS4.

4. The production process according to claim 1, characterized in that, In step S3, the first comb GB1 and the second comb GB2 weave honeycomb patterns protruding on the reverse side of the fabric process; the third comb GB3 and the fourth comb GB4 weave a plain weave to form the base fabric, which is used to enhance the warp and weft strength of the fabric, respectively.

5. The production process according to claim 4, characterized in that, The first comb GB1 forms loops in rows 1, 3, 5, 15, 17, and 19, with the remaining rows lacking padding; the second comb GB2 forms loops in rows 2, 4, 6, 16, 18, and 20, with the remaining rows lacking padding; both combs cycle in 28 rows; when the loops of the two combs interweave, the eight inwardly interwoven longitudinal rows form a depression on the front side of the process due to the overlap of the loops and the pulling of the extension lines, and form a cable-like effect on the reverse side of the process; the eight outwardly interwoven longitudinal rows form a bulge only on the reverse side of the process because their weaving direction is consistent with the direction of the extension lines.

6. The production process according to claim 4, characterized in that, GB1 is woven upwards at intervals of three circular weaves, then skips nine horizontal rows to the right, and then woven upwards at intervals of three circular weaves, then skips ten horizontal rows to the left, forming a three-dimensional hexagonal raised texture with GB2, which is woven in the opposite direction with one horizontal row between us.

7. The production process according to claim 1, characterized in that, In step S3, GB1 and GB2 use polyester / spandex core-spun yarn, while GB3 and GB4 use polyester.

8. The production process according to claim 1, characterized in that, In step S3, GB1 and GB2 are made of paper yarn, while GB3 and GB4 are made of polyester.

9. The production process according to claim 1, characterized in that, In step S3, GB1 and GB2 are made of cashmere and wool blended yarn, while GB3 and GB4 are made of polyester.

10. A warp-knitted honeycomb structure three-dimensional jacquard fabric produced by the manufacturing process described in any one of claims 1-9.

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