A kind of down filling equipment for processing thermal clothing
The support and fixing mechanism, which combines electric slide rails and air pumps, enables automatic and stable fixing of the sleeves and body of thermal clothing. This solves the problems of cumbersome operation and uneven down filling in existing equipment, improves down filling efficiency and the aesthetic appearance of thermal clothing, and adapts to the down filling needs of various styles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NANJING JIHUA 5302 CLOTHING CO LTD
- Filing Date
- 2026-05-13
- Publication Date
- 2026-06-12
AI Technical Summary
Existing down filling equipment for thermal clothing is cumbersome to operate, makes it difficult to protect the shape of fashion garments, has poor adaptability, and results in uneven filling, which can easily lead to deformation, hollowness, clumping, and down leakage. It cannot meet the needs of modern thermal clothing fashion for large-scale and refined processing.
The support and fixing mechanism, which combines electric slide rails, telescopic rods and air pumps, enables automatic and stable fixing of the sleeves and body. Combined with adjustable down filling tubes and air pumps, it achieves automatic down delivery and uniform inflation. Equipped with solenoid valves to control air discharge and down release, it ensures the integrity of the garment's shape and the uniformity of the down filling.
It improves down filling efficiency, reduces labor intensity, ensures the aesthetic appearance and loft of thermal clothing, avoids fabric damage and down waste, adapts to the down filling needs of various styles, and enhances the stability and safety of the equipment.
Smart Images

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Abstract
Description
Technical Field
[0001] This invention belongs to the field of down filling technology for thermal clothing, and particularly relates to a down filling device for processing thermal clothing. Background Technology
[0002] As a category of clothing that combines warmth and fashion, thermal clothing's down filling process directly determines the product's warmth, finished shape, and appearance. It is one of the core links in fashion manufacturing to ensure product quality. Currently, the existing down filling process for thermal clothing still has many problems such as poor adaptability, cumbersome operation, and difficulty in protecting the fashion shape, which cannot meet the needs of modern thermal clothing's large-scale and refined processing.
[0003] Existing down filling equipment mostly adopts a fixed structural design and lacks a targeted support and fixing mechanism. During the filling process, it is necessary to manually hold the thermal clothing and manually open the filling opening. This is not only labor-intensive and inefficient, but also prone to problems such as stretching, deformation, and wrinkles in the sleeves, body, and collar of the thermal clothing, which can damage the natural shape of the thermal clothing. At the same time, existing equipment cannot flexibly adapt to the structural differences of thermal clothing of different sizes and styles. It is not adaptable to different lengths of sleeves and body, as well as different structures of collars and cuffs, making it difficult to meet the diverse fashion design needs of thermal clothing. In addition, existing down filling equipment lacks an effective air-filling and fluffing support mechanism. During the down filling process, the internal space of the thermal garment is unevenly distributed, which can easily lead to local air pockets and clumps after the down is filled. This not only affects the warmth performance of the thermal garment, but also reduces the fluffiness and appearance of the finished product. At the same time, the problem of air accumulation during the down filling process cannot be discharged in time, which can easily cause the thermal garment fabric to tear. Furthermore, down leakage occurs frequently, which not only wastes raw materials, but also affects the production environment.
[0004] To address these issues, we propose a down-filling device for processing thermal clothing. Summary of the Invention
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A down-filling device for processing thermal clothing includes a base plate. The top side wall of the base plate is provided with a down-filling component for filling the thermal clothing with down. The top side wall of the base plate is provided with a first groove. The inner wall of the first groove is fixedly connected with a sleeve support component for supporting and fixing the sleeves of the thermal clothing to facilitate down filling. The top side wall of the base plate is fixedly connected with a body support component for supporting and fixing the body of the thermal clothing to facilitate down filling.
[0006] Preferably, the down filling assembly includes a second groove formed on the top sidewall of the bottom plate, a first electric slide rail fixedly connected to the inner wall of the second groove, a first slide plate fixedly connected to the top sidewall of the first electric slide rail, an eleventh electric telescopic rod fixedly connected to the top sidewall of the first slide plate, a mounting plate fixedly connected to the telescopic end of the eleventh electric telescopic rod, a second electric slide rail fixedly connected to the inner wall of the mounting plate, a second slide plate slidably connected to the sidewall of the second electric slide rail, and a first motor fixedly connected to the inner wall of the second slide plate.
[0007] Preferably, the output end of the first motor is fixedly connected to a first electric telescopic rod, the telescopic end of the first electric telescopic rod is fixedly connected to a first U-plate, the inner wall of the first U-plate is rotatably connected to a first round rod, the side wall of the first U-plate is fixedly connected to a second motor, the output end of the second motor passes through the side wall of the first U-plate and is fixedly connected to one end of the first round rod, the rod wall of the first round rod is fixedly connected to a side rod, and one end of the side rod is fixedly connected to a connecting shell.
[0008] Preferably, a first air pump is fixedly connected to the bottom side wall of the connecting shell, the air outlet of the first air pump extends inward through the side wall of the connecting shell, and the air inlet of the first air pump is fixedly connected to a spring hose. A storage shell is fixedly connected to the top side wall of the bottom plate. A through hole is opened in the side wall of the storage shell, and a first solenoid valve is provided inside the corresponding through hole. An annular opening is opened in the top side wall of the storage shell, and a baffle is movably connected inside the corresponding annular opening.
[0009] Preferably, the top sidewall of the baffle has a through hole, and a connecting pipe is provided inside the corresponding through hole. One end of the connecting pipe is fixedly connected to one end of the spring hose. A second air pump is fixedly connected to the sidewall of the connecting shell. The air inlet of the second air pump extends inward through the sidewall of the connecting shell. The air outlet of the second air pump is fixedly connected to a filling tube. A fixing plate is fixedly connected to the outer wall of the filling tube. The sidewall of the fixing plate has multiple through holes, and an air guide pipe is fixedly connected inside each of the corresponding through holes. A second solenoid valve is provided at one end of each air guide pipe.
[0010] Preferably, the sleeve support and fixing assembly includes a third electric slide rail fixedly connected to the inner wall of the first groove, two third slide plates slidably connected to the top side wall of the third electric slide rail, a second electric telescopic rod fixedly connected to the top side wall of each of the third slide plates, a second U-plate fixedly connected to the telescopic end of the second electric telescopic rod, a second round rod rotatably connected to the inner wall of the second U-plate, a third motor fixedly connected to the side wall of the second U-plate, and the output end of the third motor passing through the side wall of the second U-plate and fixedly connected to one end of the second round rod.
[0011] Preferably, two connecting blocks are symmetrically fixedly connected to the wall of the second round rod. The side walls of the two connecting blocks are fixedly connected to the same first branch pipe. A third air pump is fixedly connected to the bottom side wall of the first branch pipe. The output end of the third air pump extends inward through the side wall of the first branch pipe. Multiple third electric telescopic rods are fixedly connected to the top side wall of the first branch pipe. The telescopic ends of the third electric telescopic rods are all fixedly connected to a second branch pipe. The side walls of the second branch pipe and the first branch pipe at opposite ends are provided with through holes, and the same first conduit is provided inside the corresponding through holes. Multiple through holes are provided on the outer walls of the first branch pipe and the second branch pipe, and a first air outlet pipe is provided inside the corresponding through holes. The first air outlet pipe is made of a stretchable material. Multiple eighth electric telescopic rods are fixedly connected to the outer wall of the first branch pipe. The telescopic ends of the eighth electric telescopic rods are fixedly connected to a second clamping plate. The inner walls of both ends of the second clamping plate are fixedly connected to a ninth electric telescopic rod. The telescopic ends of the ninth electric telescopic rods are fixedly connected to a second clamping plate.
[0012] Preferably, the main support assembly includes a fourth electric telescopic rod fixedly connected to the top side wall of the base plate, a fixed frame fixedly connected to the telescopic end of the fourth electric telescopic rod, a fourth air pump fixedly connected to the inner wall of the fixed frame, a third branch pipe fixedly connected to the top side wall of the fixed frame, and the output end of the fourth air pump extending inward through the side walls of the fixed frame and the third branch pipe.
[0013] Preferably, a plurality of tenth electric telescopic rods are fixedly connected to the top side wall of the third branch pipe, and the telescopic end of the tenth electric telescopic rod is fixedly connected to the same fourth branch pipe. The side wall of the fourth branch pipe and the third branch pipe at opposite ends are provided with through holes, and the same second conduit is provided inside the corresponding through holes. The outer walls of the third branch pipe and the fourth branch pipe are provided with a plurality of through holes, and the corresponding through holes are provided with a second air outlet pipe, which is made of a stretchable material.
[0014] Preferably, a fifth electric telescopic rod is fixedly connected to the top side wall of the fourth branch pipe, a fixing ring is fixedly connected to the telescopic end of the fifth electric telescopic rod, a plurality of sixth electric telescopic rods are fixedly connected to the outer wall of the fixing ring, a first clamping plate is fixedly connected to the telescopic end of each of the sixth electric telescopic rods, a seventh electric telescopic rod is fixedly connected to the inner walls of both ends of the first clamping plate, and a first clamping plate is fixedly connected to the telescopic end of each of the seventh electric telescopic rods.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: In this invention, the third electric slide rail can adjust the distance between the two third slide plates to adapt to the sleeve spacing of different sizes of thermal clothing. The second electric telescopic rod can adjust the height of the first and second branch tubes. The third motor can drive the first and second branch tubes to rotate to match the natural opening angle of the sleeve. Then, through the cooperation of the eighth and ninth electric telescopic rods, the second clamping plate and the second clip plate, the cuff of the sleeve is firmly fixed, ensuring that there is no pulling or deformation during the sleeve support process. In the body support assembly, the fourth electric telescopic rod can adjust the height of the third and fourth branch tubes, so that the third branch tube extends into the body and the fourth branch tube corresponds to the neckline position. The tenth electric telescopic rod can adjust the distance between the third and fourth branch tubes to suit the body support assembly. The length of the main body is adjusted, and the collar is securely fixed through the cooperation of the fifth and sixth electric telescopic rods, the first clamping plate, and the first clip plate, thus achieving precise support and fixation for the entire thermal garment. At the same time, the third and fourth air pumps blow air into the first and third branch pipes, respectively. The air is then delivered to the second and fourth branch pipes through the first and second conduits, respectively, and discharged through the first and second air outlets. This evenly inflates and fluffs the sleeves and main body, allowing the thermal garment to maintain a natural and comfortable shape. This provides a uniform internal space for subsequent down filling, ensuring that the down filling is evenly distributed and avoiding localized hollows or clumps. This not only guarantees the warmth performance of the thermal garment but also improves the aesthetics of the finished product. In the down filling assembly, the first and second electric slide rails can drive the down filling tube to achieve multi-position horizontal adjustment, the eleventh electric telescopic rod can adjust the height of the down filling tube, the first and second motors can drive the down filling tube to adjust the tilt angle, and the first electric telescopic rod can drive the down filling tube to extend and retract, achieving precise positioning of the down filling tube at different positions and angles. There is no need for manual handling of the down filling gun or manual adjustment of the down filling angle and position. The support assembly realizes automatic and stable fixation and inflation of the thermal clothing. There is no need for staff to hold the thermal clothing or manually open the down filling opening. Only one staff member needs to complete the down filling operation by simply adding down and starting the down filling. In addition, during the down filling process, the first and second air pumps work together to realize automatic extraction and delivery of down. The down filling tube can quickly and stably fill the inside of the thermal clothing. After completing the down filling of one piece, the down filling assembly can be moved to quickly switch to other down filling positions, greatly reducing operation steps and manual intervention, effectively improving down filling efficiency and reducing the labor intensity of staff. In the sleeve support assembly, the third electric telescopic rod adjusts the distance between the first and second branch tubes to accommodate sleeves of different lengths. The first air outlet tube is made of a stretchable material to accommodate sleeve deformation and prevent damage to the sleeve fabric. In the body support assembly, the tenth electric telescopic rod adjusts the distance between the third and fourth branch tubes to accommodate thermal clothing bodies of different lengths. The second air outlet tube is also made of a stretchable material to accommodate body deformation and prevent damage to the body fabric. Simultaneously, the sixth and eighth electric telescopic rods can adjust the positions of the first and second clamping plates, respectively, to accommodate the structural designs of different styles of thermal clothing collars and cuffs, and are compatible with the down filling needs of various fashionable thermal clothing styles. Regarding safety during use... An air guide pipe is installed on the fixed plate on the outer wall of the filling tube. A second solenoid valve is installed at one end of the air guide pipe. During the filling process, the second solenoid valve is opened to promptly expel excess air from inside the thermal clothing, preventing air accumulation that could cause the fabric to tear and protecting the integrity of the thermal clothing fabric. A first solenoid valve and a baffle are installed on the storage shell. The first solenoid valve controls the timing of down release, and the baffle covers the annular opening of the storage shell to prevent down leakage. This not only avoids waste of down raw materials but also improves the production environment. The connection structure between the various components is reasonable. Stable installation and power transmission are achieved through components such as U-plates and connecting blocks, reducing the occurrence of equipment failures, ensuring the smooth operation of the filling process, and improving the stability and safety of equipment use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a partial structural diagram of the present invention. Figure 1 ; Figure 3 This is a partial structural diagram of the present invention. Figure 2 ; Figure 4 This is a partial structural diagram of the present invention. Figure 3 ; Figure 5 For the present invention Figure 4 Enlarged view of part A; Figure 6 This is a partial structural diagram of the present invention. Figure 4 ; Figure 7 For the present invention Figure 6 Enlarged view of part B.
[0017] In the diagram: 1. Base plate; 2. Filling assembly; 21. Second groove; 22. First electric slide rail; 23. First sliding plate; 24. Mounting plate; 25. Second electric slide rail; 26. Second sliding plate; 27. First motor; 28. First electric telescopic rod; 29. First U-plate; 210. First round rod; 211. Second motor; 212. Side rod; 213. Connecting shell; 214. First air pump; 215. Spring hose; 216. Storage shell; 217. First solenoid valve; 218. Baffle; 219. Connecting pipe; 220. Second air pump; 221. Filling tube; 222. Fixing plate; 223. Air guide tube; 224. Second solenoid valve; 225. Eleventh electric telescopic rod; 3. First groove; 4. Sleeve support assembly; 41. Third electric slide rail; 42. Third sliding plate; 43. Second electric... 44. Second U-plate; 45. Second round rod; 46. Third motor; 47. Connecting block; 48. First branch pipe; 49. Third air pump; 410. Third electric telescopic rod; 411. Second branch pipe; 412. First conduit; 413. First air outlet pipe; 414. Eighth electric telescopic rod; 415. Second clamping plate; 416. Ninth electric telescopic rod; 417. Second clamping plate; 5. Main body support assembly; 51. Fourth electric telescopic rod; 52. Fixing frame; 53. Fourth air pump; 54. Third branch pipe; 55. Tenth electric telescopic rod; 56. Fourth branch pipe; 57. Second conduit; 58. Second air outlet pipe; 59. Fifth electric telescopic rod; 510. Fixing ring; 511. Sixth electric telescopic rod; 512. First clamping plate; 513. Seventh electric telescopic rod; 514. First clamping plate. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0019] The following electrical components are all electrically connected to the external PLC controller. Reference Figures 1-7 A down-filling device for processing thermal clothing includes a base plate 1. A down-filling component 2 for filling the thermal clothing is provided on the top side wall of the base plate 1. A first groove 3 is provided on the top side wall of the base plate 1. A sleeve support component 4 for supporting and fixing the sleeves of the thermal clothing to facilitate down filling is fixedly connected to the inner wall of the first groove 3. A body support component 5 for supporting and fixing the body of the thermal clothing to facilitate down filling is fixedly connected to the top side wall of the base plate 1.
[0020] In this embodiment, the down filling assembly 2 includes a second groove 21 opened on the top side wall of the bottom plate 1. A first electric slide rail 22 is fixedly connected to the inner wall of the second groove 21. A first slide plate 23 is fixedly connected to the top side wall of the first electric slide rail 22. An eleventh electric telescopic rod 225 is fixedly connected to the top side wall of the first slide plate 23. An installation plate 24 is fixedly connected to the telescopic end of the eleventh electric telescopic rod 225. A second electric slide rail 25 is fixedly connected to the inner wall of the installation plate 24. A second slide plate 26 is slidably connected to the side wall of the second electric slide rail 25. A first motor 27 is fixedly connected to the inner wall of the second slide plate 26. The output end of the first motor 27 is fixedly connected to the first electric telescopic rod 28. The telescopic end of the first electric telescopic rod 28 is fixedly connected to the first U-plate 29. The inner wall of the first U-plate 29 is rotatably connected to the first round rod 210. The side wall of the first U-plate 29 is fixedly connected to the second motor 211. The output end of the second motor 211 passes through the side wall of the first U-plate 29 and is fixedly connected to one end of the first round rod 210. The rod wall of the first round rod 210 is fixedly connected to the side rod 212. One end of the side rod 212 is fixedly connected to the connecting shell 213. A first air pump 214 is fixedly connected to the bottom side wall of the connecting shell 213. The air outlet of the first air pump 214 extends inward through the side wall of the connecting shell 213. The air inlet of the first air pump 214 is fixedly connected to a spring hose 215. A storage shell 216 is fixedly connected to the top side wall of the bottom plate 1. A through hole is opened on the side wall of the storage shell 216, and a first solenoid valve 217 is provided inside the corresponding through hole. An annular opening is opened on the top side wall of the storage shell 216, and a baffle 218 is movably connected inside the corresponding annular opening. The top side wall of the baffle 218 has a through hole, and a connecting pipe 219 is provided inside the corresponding through hole. One end of the connecting pipe 219 is fixedly connected to one end of the spring hose 215. A second air pump 220 is fixedly connected to the side wall of the connecting shell 213. The air inlet of the second air pump 220 extends inward through the side wall of the connecting shell 213. The air outlet of the second air pump 220 is fixedly connected to the filling tube 221. A fixing plate 222 is fixedly connected to the outer wall of the filling tube 221. The side wall of the fixing plate 222 has multiple through holes, and an air guide tube 223 is fixedly connected inside each of the corresponding through holes. A second solenoid valve 224 is provided at one end of each air guide tube 223.
[0021] Specifically, the second groove 21 is used to install and fix the first electric slide rail 22, providing an installation base for the down filling assembly 2; the first electric slide rail 22 is used to drive the first sliding plate 23 to move horizontally, thereby driving the eleventh electric telescopic rod 225 at its top, the mounting plate 24 and subsequent connected components to move horizontally synchronously, realizing the horizontal position adjustment of the down filling tube 221; the first sliding plate 23 is used to support the eleventh electric telescopic rod 225 and transmit the moving power of the first electric slide rail 22; the eleventh electric telescopic rod 225 is used to drive the mounting plate 24 to move up and down, adjusting the height of the mounting plate 24 and subsequent connected components to adapt to the down filling requirements of thermal clothing of different heights; the mounting plate 24 is used to install and fix the second electric slide rail 25, providing stability for the second electric slide rail 25. The system includes: a mounting carrier; a second electric slide rail 25 for sliding the second slide plate 26, which in turn moves the first motor 27 and subsequent connected components, further adjusting the position of the down filling tube 221; a second slide plate 26 for supporting the first motor 27 and transmitting the moving power of the second electric slide rail 25; a first motor 27 for rotating the first electric telescopic rod 28, adjusting the tilt angle of the first electric telescopic rod 28 and subsequent connected components to match the angle of the down filling opening of the thermal clothing piece; a first electric telescopic rod 28 for moving the first U-plate 29 and subsequent connected components to extend and retract, realizing the extension and retraction of the down filling tube 221, facilitating the insertion of the down filling tube 221 into the thermal clothing piece; and a first U-plate 29 for mounting and fixing the first round rod 210 and the second motor 211. The first round rod 210 provides support for the rotation of the first round rod 210 and simultaneously fixes the second motor 211; the first round rod 210 is used to support the side rod 212 and rotates under the drive of the second motor 211, thereby driving the side rod 212, the connecting shell 213, and the down filling tube 221 to rotate, adjusting the angle of the down filling tube 221; the second motor 211 is used to provide power to drive the first round rod 210 to rotate; the side rod 212 is used to connect the first round rod 210 and the connecting shell 213, transmitting the rotational power of the first round rod 210, driving the connecting shell 213 and subsequent down filling related components to rotate synchronously; the connecting shell 213 is used to install and fix the first air pump 214 and the second air pump 220, providing installation space for the two air pumps, and also serving as a transfer cavity for down; the first air pump 214 is used for The system provides suction to draw down from storage shell 216 into connecting shell 213 via spring hose 215 and connecting pipe 219. Spring hose 215 connects the first air pump 214 and connecting pipe 219, adapting to the movement of the down filling assembly 2 and preventing pipe breakage due to pulling. Storage shell 216 stores down material to be filled, providing material reserves for the filling operation. First solenoid valve 217 controls the opening and closing of the through hole on the side wall of storage shell 216, controlling the timing of down material release. An annular opening is used to cooperate with the movement of baffle 218, facilitating workers to replenish down material or clean storage shell 216. Baffle 218 blocks the annular opening of storage shell 216 to prevent down from overflowing from the annular opening, while also providing an installation position for connecting pipe 219.Connecting pipe 219 connects baffle 218 and spring hose 215, providing a channel for down to enter the spring hose 215 from storage shell 216; second air pump 220 provides suction to draw down from connecting shell 213 into filling pipe 221, and then delivers it to the inside of the thermal garment; filling pipe 221 delivers down to the inside of the thermal garment fabric to achieve the filling operation; fixing plate 222 is used to install and fix multiple air guide pipes 223, providing a stable mounting carrier for the air guide pipes 223; air guide pipes 223 are used to expel excess air from inside the thermal garment during the filling process, preventing air accumulation from tearing the thermal garment fabric; second solenoid valve 224 controls the opening and closing of air guide pipes 223, adjusting the timing of excess air release.
[0022] In this embodiment, the sleeve support and fixing assembly includes a third electric slide rail 41 fixedly connected to the inner wall of the first groove 3. Two third slide plates 42 are slidably connected to the top side wall of the third electric slide rail 41. A second electric telescopic rod 43 is fixedly connected to the top side wall of each of the third slide plates 42. A second U-plate 44 is fixedly connected to the telescopic end of the second electric telescopic rod 43. A second round rod 45 is rotatably connected to the inner wall of the second U-plate 44. A third motor 46 is fixedly connected to the side wall of the second U-plate 44. The output end of the third motor 46 passes through the side wall of the second U-plate 44 and is fixedly connected to one end of the second round rod 45. Two connecting blocks 47 are symmetrically fixedly connected to the wall of the second round rod 45. The side walls of the two connecting blocks 47 are fixedly connected to the same first branch pipe 48. A third air pump 49 is fixedly connected to the bottom side wall of the first branch pipe 48. The output end of the third air pump 49 extends inward through the side wall of the first branch pipe 48. Multiple third electric telescopic rods 410 are fixedly connected to the top side wall of the first branch pipe 48. The telescopic ends of each third electric telescopic rod 410 are fixedly connected to a second branch pipe 411. The side walls of the second branch pipe 411 opposite to the first branch pipe 48 are each provided with through holes, and corresponding through holes... The same first conduit 412 is provided inside the hole. The outer walls of the first branch pipe 48 and the second branch pipe 411 are provided with multiple through holes, and the corresponding through holes are provided with a first vent pipe 413. The first vent pipe 413 is made of a stretchable material. Multiple eighth electric telescopic rods 414 are fixedly connected to the outer wall of the first branch pipe 48. The telescopic end of the eighth electric telescopic rod 414 is fixedly connected to a second clamping plate 415. The inner walls of both ends of the second clamping plate 415 are fixedly connected to a ninth electric telescopic rod 416. The telescopic end of the ninth electric telescopic rod 416 is fixedly connected to a second clamping plate 417.
[0023] Specifically, the first groove 3 is used to install and fix the sleeve support fixing component, providing a mounting base for it; the third electric slide rail 41 is used to drive the two third slide plates 42 to move horizontally, adjusting the distance between the two third slide plates 42 to adapt to the sleeve spacing of different sizes of thermal clothing; the third slide plate 42 is used to support the second electric telescopic rod 43, transmitting the moving power of the third electric slide rail 41; the second electric telescopic rod 43 is used to drive the second U-plate 44 and subsequent connected components to move up and down, adjusting the height of the first branch pipe 48 and the second branch pipe 411 so that the bottom of the thermal clothing is above the storage shell 216, avoiding fabric wear; the second U-plate 44 is used to install and fix the second round rod 45 and the third motor 46, forming the second round rod 45. The rotation of rod 45 provides support and simultaneously fixes the third motor 46; the second round rod 45 carries the connecting block 47 and rotates under the drive of the third motor 46, thereby driving the connecting block 47, the first branch pipe 48, and the second branch pipe 411 to rotate, adjusting their tilt angle to match the angle at which the sleeve naturally opens; the third motor 46 provides power to drive the second round rod 45 to rotate; the connecting block 47 connects the second round rod 45 and the first branch pipe 48, transmitting the rotational power of the second round rod 45 and fixing the first branch pipe 48; the first branch pipe 48 carries components such as the third air pump 49, the third electric telescopic rod 410, and the second clamping plate 415, and also serves as a channel for gas delivery to the second branch pipe 411. Gas; a third air pump 49 provides a gas source, blowing air into the first branch pipe 48 to inflate and fluff the sleeves; a third electric telescopic rod 410 moves the second branch pipe 411 up and down, adjusting the distance between the first branch pipe 48 and the second branch pipe 411 to accommodate sleeves of different lengths; the second branch pipe 411 works with the first branch pipe 48 to support the sleeves and also serves as a channel for gas delivery, conveying the gas from the first branch pipe 48 to the inside of the sleeves; a first conduit 412 connects the first branch pipe 48 and the second branch pipe 411, allowing the gas from the first branch pipe 48 to be smoothly delivered to the second branch pipe 411; a first air outlet pipe 413 is used to discharge the gas from the first branch pipe 48 and the second branch pipe 411. Gas is released into the sleeve, causing it to inflate and fluff up. Simultaneously, the stretchable material adapts to the sleeve's support deformation, preventing damage to the sleeve fabric. The eighth electric telescopic rod 414 moves the second clamping plate 415, adjusting its position so that it aligns with the opening at the sleeve cuff. The second clamping plate 415 supports the ninth electric telescopic rod 416 and the second clamping plate 417, providing support for the cuff's fixation. The ninth electric telescopic rod 416 moves the second clamping plate 417, adjusting the distance between them. The second clamping plate 417 clamps and fixes the sleeve cuff, preventing displacement and avoiding excessive clamping force that could damage the fabric, ensuring stable sleeve fixation.
[0024] In this embodiment, the main body support assembly 5 includes a fourth electric telescopic rod 51 fixedly connected to the top side wall of the base plate 1. The telescopic end of the fourth electric telescopic rod 51 is fixedly connected to a fixed frame 52. The inner wall of the fixed frame 52 is fixedly connected to a fourth air pump 53. The top side wall of the fixed frame 52 is fixedly connected to a third branch pipe 54. The output end of the fourth air pump 53 extends inward through the side wall of the fixed frame 52 and the third branch pipe 54. Multiple tenth electric telescopic rods 55 are fixedly connected to the top side wall of the third branch pipe 54. The telescopic end of the tenth electric telescopic rod 55 is fixedly connected to the same fourth branch pipe 56. The side wall of the fourth branch pipe 56 and the third branch pipe 54 are both provided with through holes, and the same second conduit 57 is provided inside the corresponding through holes. The outer walls of the third branch pipe 54 and the fourth branch pipe 56 are both provided with multiple through holes, and the corresponding through holes are both provided with a second air outlet pipe 58. The second air outlet pipe 58 is made of stretchable material. The top side wall of the fourth branch pipe 56 is fixedly connected to the fifth electric telescopic rod 59. The telescopic end of the fifth electric telescopic rod 59 is fixedly connected to the fixing ring 510. The outer wall of the fixing ring 510 is fixedly connected to multiple sixth electric telescopic rods 511. The telescopic ends of the sixth electric telescopic rods 511 are all fixedly connected to the first clamping plate 512. The inner walls of both ends of the first clamping plate 512 are all fixedly connected to the seventh electric telescopic rods 513. The telescopic ends of the seventh electric telescopic rods 513 are all fixedly connected to the first clamping plate 514.
[0025] Specifically, the fourth electric telescopic rod 51 is used to drive the fixed frame 52 and subsequent connected components to move up and down, adjusting the height of the third branch pipe 54 and the fourth branch pipe 56 so that the third branch pipe 54 can extend into the body of the thermal clothing to provide support for the body; the fixed frame 52 is used to install and fix the fourth air pump 53 and the third branch pipe 54, providing a stable mounting carrier for the fourth air pump 53 and the third branch pipe 54; the fourth air pump 53 is used to provide an air source, blowing air into the third branch pipe 54 to provide air for inflating and fluffing the body of the thermal clothing; the third branch pipe 54 is used to support the tenth electric telescopic rod. The rod 55 and other components also serve as a gas delivery channel, supplying gas to the fourth branch pipe 56; the tenth electric telescopic rod 55 is used to move the fourth branch pipe 56 up and down, adjusting the distance between the third branch pipe 54 and the fourth branch pipe 56 to accommodate thermal clothing bodies of different lengths; the fourth branch pipe 56 is used to support the thermal clothing body in conjunction with the third branch pipe 54, and also serves as a gas delivery channel, delivering the gas in the third branch pipe 54 to the interior of the body; the second conduit 57 is used to connect the third branch pipe 54 and the fourth branch pipe 56, allowing the gas in the third branch pipe 54 to be delivered smoothly. The air is discharged into the fourth branch pipe 56; the second air outlet pipe 58 is used to discharge the air from the third branch pipe 54 and the fourth branch pipe 56 into the body of the thermal clothing, making the body fluffy and allowing the stretchable material to adapt to the support deformation of the body, thus avoiding damage to the body fabric; the fifth electric telescopic rod 59 is used to drive the fixing ring 510 and subsequent connected parts to move up and down, adjusting the height of the first clamping plate 512 to match the position of the thermal clothing collar; the fixing ring 510 is used to install and fix multiple sixth electric telescopic rods 511, providing a stable mounting carrier for the sixth electric telescopic rods 511; the sixth electric... The movable telescopic rod 511 is used to move the first clamping plate 512 and adjust its position so that it aligns with the opening of the neckline. The first clamping plate 512 is used to support the seventh electric telescopic rod 513 and the first clamping plate 514, providing support for the neckline fixation. The seventh electric telescopic rod 513 is used to move the first clamping plate 514 and adjust the distance between the first clamping plates 514. The first clamping plate 514 is used to clamp and fix the neckline of the thermal clothing, preventing the neckline from shifting, while avoiding excessive clamping force that could damage the fabric, ensuring the overall stability of the thermal clothing.
[0026] The operating principle of the present invention is now described as follows: In this invention, when it is necessary to perform down filling on the thermal clothing, the third electric telescopic rod 410 is first activated, driving the second branch pipe 411 to move upward. When the distance between the top side wall of the second branch pipe 411 and the bottom side wall of the first branch pipe 48 is appropriate for the length of the corresponding thermal clothing sleeve (slightly longer than the sleeve length to meet the natural stretching requirements of the clothing sleeve), the third electric telescopic rod 410 is closed to ensure that there is no pulling or wrinkling when the sleeve is put on, thus ensuring the integrity of the thermal clothing pattern. Then, the second electric telescopic rod 43 is activated, driving the second U-plate 44, the first branch pipe 48, and the second branch pipe 411 to move upward, so that when the first branch pipe 48 and the second branch pipe 411 support and fix the thermal clothing, the bottom of the thermal clothing is located above the storage shell 216, avoiding contact between the thermal clothing body and the storage shell 216 and causing fabric wear, which meets the requirements for fabric protection in fashion processing. Then, the third motor 46 is started, driving the corresponding second round rod 45 to rotate. During the rotation of the second round rod 45, the connecting block 47, the first branch pipe 48 and the second branch pipe 411 will rotate synchronously. After the tilt angle of the first branch pipe 48 and the second branch pipe 411 is consistent with the tilt angle of the corresponding thermal clothing sleeve when it is naturally stretched out, the third motor 46 is turned off, so that the sleeve fits its natural shape during the support process, avoiding sleeve deformation due to support angle deviation, and ensuring the wearing shape effect of the thermal clothing. Then, the staff will pass the body of the thermal clothing that needs to be filled with down through the third branch pipe 54 and the second branch pipe 411, and then pass one end of the thermal clothing sleeve through one end of the second branch pipe 411, so that the sleeve is completely covered by the first branch pipe 48 and the second branch pipe 411, ensuring that the sleeve is fully supported and wrinkle-free, laying the foundation for the uniformity of the subsequent sleeve filling. After the sleeve is fitted, the eighth electric telescopic rod 414 is activated, which moves the second clamping plate 415 so that the middle position of the second clamping plate 415 is precisely aligned with the position where the sleeve cuff needs to be opened, adapting to the size and specifications of the fashion cuff. Then, the staff puts one end of the sleeve cuff into the middle of multiple second clamping plates 415, and then activates the ninth electric telescopic rod 416, which moves the second clamping plate 417. The second clamping plate 417 is used to firmly fix the sleeve cuff, preventing the cuff from shifting and avoiding excessive clamping force that could damage the cuff fabric. Next, the fourth electric telescopic rod 51 is activated, driving the third branch pipe 54 and the fourth branch pipe 56 to move upwards towards the main body of the thermal garment. After the bottom of the third branch pipe 54 extends into the main body of the thermal garment, the fourth electric telescopic rod 51 is closed to ensure that the third branch pipe 54 and the fourth branch pipe 56 can provide full support for the main body of the thermal garment. Then, the tenth electric telescopic rod 55 is activated, driving the fourth branch pipe 56 to move upwards. When the upper end of the fourth branch pipe 56 is located at the lower end of the neckline of the thermal garment, the tenth electric telescopic rod 55 is closed to adapt to the connection structure between the main body of the thermal garment and the neckline, avoid interference between the support components and the neckline, and ensure the integrity of the neckline pattern. Then, the fifth electric telescopic rod 59 and the sixth electric telescopic rod 511 are activated, causing the first clamping plate 512 to extend from the neckline. The middle position of the first clamping plate 512 is precisely aligned with the position where the neckline of the thermal clothing needs to be opened, adapting to the structural design of different styles of thermal clothing necklines. Afterwards, the staff places the thermal clothing neckline into the corresponding middle position of the first clamping plate 512, and then activates the seventh electric telescopic rod 513, driving the first clamping plate 514 to move. The first clamping plate 514 is used to firmly fix the neckline of the thermal clothing. At this time, the overall support and fixation of the thermal clothing is completed, ensuring that the thermal clothing does not shift or deform after fixation. After fixing, the third air pump 49 and the fourth air pump 53 are started to blow air into the corresponding first branch pipe 48 and third branch pipe 54. The air is delivered to the second branch pipe 411 and the fourth branch pipe 56 through the first conduit 412 and the second conduit 57 respectively, and finally discharged evenly through the first air outlet pipe 413 and the second air outlet pipe 58 outside the first branch pipe 48, the second branch pipe 411, the third branch pipe 54 and the fourth branch pipe 56. This blows air into the sleeves and body of the thermal clothing, so that the thermal clothing is in a uniformly inflated and fluffy state. This not only facilitates the smooth progress of the subsequent down filling operation, but also ensures that the down filling is evenly distributed, ensuring the fluffiness and aesthetics of the thermal clothing. At this time, the excess air in the body and sleeves of the thermal clothing will be naturally discharged from the collar, cuffs and hem, ensuring a stable inflation and fluffy effect, while avoiding damage to the fabric due to air pressure buildup. This completes the fixing and inflation support of the thermal clothing. After the support inflation is completed, the first solenoid valve 217 is opened, and the staff puts the down material into the storage shell 216 through the first solenoid valve 217. Then, the first electric slide rail 22, the second electric slide rail 25 and the eleventh electric telescopic rod 225 are started, which drives the down filling tube 221 to move, so that one end of the down filling tube 221 is aligned with the down filling opening side of the outer piece of the thermal clothing. This adapts to the position design of the down filling opening of different styles of thermal clothing pieces. Then, the first motor 27 and the second motor 211 are started, which drives the first electric telescopic rod 28 and the first round rod 210 to rotate, so that the tilt angle of the down filling tube 221 is precisely aligned with the angle of the corresponding opening of the outer piece of the thermal clothing, ensuring that the down filling tube 221 can be smoothly inserted into the piece and avoiding damage to the fabric and the edge of the opening. After the angle adjustment is completed, the first electric telescopic rod 28 is started, which drives the down filling tube 221 to move, so that the down filling tube 221 is smoothly inserted into the down filling opening of the corresponding piece. Then, the first air pump 214 is started, and the down in the storage shell 216 is drawn into the connecting shell 213 through the spring hose 215 and the connecting tube 219. At the same time, the second air pump 220 is started, and the down in the connecting shell 213 is smoothly drawn into the down filling tube 221. Finally, the down is evenly discharged into the thermal clothing through one end of the down filling tube 221, so as to achieve precise down filling of the thermal clothing. During this down filling process, the second solenoid valve 224 is opened. Excess air discharged from the down filling tube 221 when filling the thermal garment will be promptly discharged to the outside of the thermal garment through the air duct 223. This prevents the thermal garment fabric from being torn due to excessive air being injected into it, thus ensuring the integrity of the fabric and the aesthetic appearance of the thermal garment. After the down filling of this part of the thermal garment piece is completed, the down filling tube 221 is moved to other parts of the piece that need down filling, and the down filling operation of the thermal garment can continue. Since the thermal garment is in an inflated and fluffy state and is securely fixed, the down filling tube 221 moves quickly and stably during the down filling process. This effectively avoids the cumbersome operation of traditional down filling operations, where workers need to hold the thermal garment, manually open the down filling opening, and hold the down filling gun to fill the garment. This not only improves the down filling efficiency of thermal garments but also ensures the uniformity of down filling. At the same time, it ensures that the shape and fluffiness of the thermal garment after down filling meet the fashion design standards.
[0027] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A down-filling device for processing thermal clothing, comprising a base plate (1), characterized in that, The top side wall of the base plate (1) is provided with a down filling component (2) for filling the thermal clothing with down. The top side wall of the base plate (1) is provided with a first groove (3). The inner wall of the first groove (3) is fixedly connected with a sleeve support component (4) for supporting and fixing the sleeves of the thermal clothing to facilitate filling the sleeves of the thermal clothing with down. The top side wall of the base plate (1) is fixedly connected with a body support component (5) for supporting and fixing the body of the thermal clothing to facilitate filling the body of the thermal clothing with down.
2. The down-filling equipment for processing thermal clothing according to claim 1, characterized in that, The down filling assembly (2) includes a second groove (21) opened on the top side wall of the bottom plate (1). The inner wall of the second groove (21) is fixedly connected to a first electric slide rail (22). The top side wall of the first electric slide rail (22) is fixedly connected to a first slide plate (23). The top side wall of the first slide plate (23) is fixedly connected to an eleventh electric telescopic rod (225). The telescopic end of the eleventh electric telescopic rod (225) is fixedly connected to a mounting plate (24). The inner wall of the mounting plate (24) is fixedly connected to a second electric slide rail (25). The side wall of the second electric slide rail (25) is slidably connected to a second slide plate (26). The inner wall of the second slide plate (26) is fixedly connected to a first motor (27).
3. The down-filling equipment for processing thermal clothing according to claim 2, characterized in that, The output end of the first motor (27) is fixedly connected to the first electric telescopic rod (28), the telescopic end of the first electric telescopic rod (28) is fixedly connected to the first U plate (29), the inner wall of the first U plate (29) is rotatably connected to the first round rod (210), the side wall of the first U plate (29) is fixedly connected to the second motor (211), the output end of the second motor (211) passes through the side wall of the first U plate (29) and is fixedly connected to one end of the first round rod (210), the rod wall of the first round rod (210) is fixedly connected to the side rod (212), and one end of the side rod (212) is fixedly connected to the connecting shell (213).
4. The down-filling equipment for processing thermal clothing according to claim 3, characterized in that, A first air pump (214) is fixedly connected to the bottom side wall of the connecting shell (213). The air outlet of the first air pump (214) extends inward through the side wall of the connecting shell (213). The air inlet of the first air pump (214) is fixedly connected to a spring hose (215). A storage shell (216) is fixedly connected to the top side wall of the bottom plate (1). A through hole is opened on the side wall of the storage shell (216), and a first solenoid valve (217) is provided inside the corresponding through hole. An annular opening is opened on the top side wall of the storage shell (216), and a baffle (218) is movably connected inside the corresponding annular opening.
5. The down-filling equipment for processing thermal clothing according to claim 4, characterized in that, The top side wall of the baffle (218) is provided with a through hole, and a connecting pipe (219) is provided inside the corresponding through hole. One end of the connecting pipe (219) is fixedly connected to one end of the spring hose (215). A second air pump (220) is fixedly connected to the side wall of the connecting shell (213). The air inlet of the second air pump (220) extends inward through the side wall of the connecting shell (213). The air outlet of the second air pump (220) is fixedly connected to a filling tube (221). A fixed plate (222) is fixedly connected to the outer wall of the filling tube (221). The side wall of the fixed plate (222) is provided with multiple through holes, and a guide pipe (223) is fixedly connected inside each of the corresponding through holes. A second solenoid valve (224) is provided at one end of each guide pipe (223).
6. The down-filling equipment for processing thermal clothing according to claim 1, characterized in that, The sleeve support and fixing assembly includes a third electric slide rail (41) fixedly connected to the inner wall of the first groove (3). Two third slide plates (42) are slidably connected to the top side wall of the third electric slide rail (41). A second electric telescopic rod (43) is fixedly connected to the top side wall of each of the third slide plates (42). A second U-plate (44) is fixedly connected to the telescopic end of the second electric telescopic rod (43). A second round rod (45) is rotatably connected to the inner wall of the second U-plate (44). A third motor (46) is fixedly connected to the side wall of the second U-plate (44). The output end of the third motor (46) passes through the side wall of the second U-plate (44) and is fixedly connected to one end of the second round rod (45).
7. The down-filling equipment for processing thermal clothing according to claim 6, characterized in that, The second round rod (45) has two connecting blocks (47) symmetrically fixedly connected to its rod wall. The side walls of the two connecting blocks (47) are fixedly connected to the same first branch pipe (48). The bottom side wall of the first branch pipe (48) is fixedly connected to a third air pump (49). The output end of the third air pump (49) extends inward through the side wall of the first branch pipe (48). The top side wall of the first branch pipe (48) is fixedly connected to multiple third electric telescopic rods (410). The telescopic ends of the third electric telescopic rods (410) are all fixedly connected to second branch pipes (411). The side walls of the second branch pipes (411) and the first branch pipes (48) at opposite ends are provided with through holes. The same first conduit (412) is provided inside the through hole. The outer walls of the first branch pipe (48) and the second branch pipe (411) are provided with multiple through holes, and the corresponding through holes are provided with a first air outlet pipe (413). The first air outlet pipe (413) is made of stretchable material. Multiple eighth electric telescopic rods (414) are fixedly connected to the outer wall of the first branch pipe (48). The telescopic end of the eighth electric telescopic rod (414) is fixedly connected to a second clamping plate (415). The inner walls of both ends of the second clamping plate (415) are fixedly connected to a ninth electric telescopic rod (416). The telescopic end of the ninth electric telescopic rod (416) is fixedly connected to a second clamping plate (417).
8. The down-filling equipment for processing thermal clothing according to claim 1, characterized in that, The main support assembly (5) includes a fourth electric telescopic rod (51) fixedly connected to the top side wall of the base plate (1). The telescopic end of the fourth electric telescopic rod (51) is fixedly connected to a fixed frame (52). The inner wall of the fixed frame (52) is fixedly connected to a fourth air pump (53). The top side wall of the fixed frame (52) is fixedly connected to a third branch pipe (54). The output end of the fourth air pump (53) extends inward through the side wall of the fixed frame (52) and the third branch pipe (54).
9. A down-filling device for processing thermal clothing according to claim 8, characterized in that, The top side wall of the third branch pipe (54) is fixedly connected to a plurality of tenth electric telescopic rods (55). The telescopic end of the tenth electric telescopic rod (55) is fixedly connected to the same fourth branch pipe (56). The side wall of the fourth branch pipe (56) and the third branch pipe (54) are both provided with through holes, and the same second conduit (57) is provided inside the corresponding through holes. The outer walls of the third branch pipe (54) and the fourth branch pipe (56) are both provided with a plurality of through holes, and the corresponding through holes are both provided with a second air outlet pipe (58). The second air outlet pipe (58) is made of a stretchable material.
10. A down-filling device for processing thermal clothing according to claim 9, characterized in that, The top side wall of the fourth branch pipe (56) is fixedly connected to a fifth electric telescopic rod (59). The telescopic end of the fifth electric telescopic rod (59) is fixedly connected to a fixing ring (510). The outer wall of the fixing ring (510) is fixedly connected to a plurality of sixth electric telescopic rods (511). The telescopic ends of the sixth electric telescopic rods (511) are all fixedly connected to a first clamping plate (512). The inner walls of both ends of the first clamping plate (512) are all fixedly connected to a seventh electric telescopic rod (513). The telescopic ends of the seventh electric telescopic rods (513) are all fixedly connected to a first clamping plate (514).