Pressurization data acquisition main unit and tray for housing the same

By using a main unit for acquiring pressurized data and employing electronic pressure-sensitive paper and wireless communication technology, the accuracy of pressurized plate data measurement was solved, thus improving the reliability of secondary battery cell pack inspection.

CN122192563APending Publication Date: 2026-06-12SHL +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHL
Filing Date
2025-12-10
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

Existing technologies make it difficult to accurately measure the flatness, parallelism, pressure, and resistance of the pressure plate, resulting in insufficient reliability of secondary battery cell pack inspections.

Method used

The main unit for acquiring pressure data includes a unit body, electronic pressure-sensitive paper, a communication unit, and a battery. The electronic pressure-sensitive paper senses the applied pressure and converts it into an electrical signal. The communication unit wirelessly transmits the signal to an external device, and the battery provides power.

🎯Benefits of technology

It enables accurate measurement of the flatness, parallelism, pressure magnitude, and resistance of the pressure plate, improving the reliability of subsequent operations such as inspection, measurement, and manufacturing in the pressurization process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a main unit for pressure data acquisition and a tray for housing the same, the main unit for pressure data acquisition comprising: a unit body into which a pressure object is inserted instead of between pressure plates; an electronic pressure sensitive paper disposed flat on one side of the unit body, in surface contact with the pressure object, to output a distribution of pressure force based on the pressure plates as an electrical signal; a communication section to transmit the electrical signal output from the electronic pressure sensitive paper as a wireless signal; and a battery provided in the unit body to provide power required for operation of the electronic pressure sensitive paper and the communication section. According to the present application, the present application has the effect that flatness, parallelism, pressure magnitude and resistance of the pressure plates exerting pressure on the pressure object can be measured, pressure data of such pressure plates can be accurately and easily acquired and provided, thereby improving reliability of various subsequent operations such as inspection, measurement, monitoring or manufacturing related to the pressure process.
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Description

Technical Field

[0001] This invention relates to a main unit for acquiring pressure data and a tray for housing the same, and more specifically, to a main unit for acquiring pressure data and a tray for housing the same, which can measure the flatness, parallelism, pressure magnitude and resistance of a pressure plate that applies pressure to a pressurized object, and can accurately and easily acquire and provide pressure data of such pressure plate. Background Technology

[0002] Typically, rechargeable batteries can be charged and can be made in large capacities. Representative rechargeable batteries include nickel-cadmium batteries, nickel-metal hydride batteries, and lithium-ion batteries. Some of these rechargeable batteries can be made into flexible pouch-type shapes, which offers the advantage of relatively free shape design.

[0003] This type of secondary battery pack contains battery cells internally, and a polymer outer material corresponding to the pack surrounds the battery cells. Therefore, it consists of electrodes, a pack, and battery cells. Furthermore, when the internal structure of the secondary battery pack is damaged or destroyed, compromising insulation, the battery cells cannot maintain their normal operating voltage, which may lead to low voltage and potentially cause swelling of the battery cells.

[0004] Therefore, the inspection of secondary battery cell packs, including the insulation wires, is necessary to fundamentally eliminate defects. As a related prior art, Korean Patent No. 10-1896218, "Simultaneous Inspection Device for Multiple Secondary Battery Cell Packs," is proposed. It includes: a support member for support; a movable member facing the support member; multiple pressure plates arranged side-by-side between the support member and the movable member, which are engaged with each other at adjustable intervals by moving the movable member back and forth, with secondary battery cell packs inserted into the gaps formed between them; a guide member for guiding the pressure plates to move in the interval adjustment direction; electrode modules fixed to the pressure plates in a manner where multiple modules are arranged between each pressure plate, moving with the pressure plates, and connected to each electrode portion of the secondary battery cell pack located in the gaps to apply or receive current; and a pressure drive unit for moving the movable member forward and backward, thereby allowing the secondary battery cell packs between the pressure plates to be inspected from both sides. The battery cell pack is pressurized and depressurized. The electrode module includes: a fixing component fixed to one side of the pressure plate; an electrode actuator fixed to the fixing component and arranged along the interval adjustment direction, having a movable tip for adjusting the interval; fixing plates respectively fixed to the movable tip; and electrodes respectively arranged on the fixing plates in an opposing manner, achieving surface contact with both sides of the electrode portion of the secondary battery cell pack through the drive of the electrode actuator. The electrode module is disposed in a mounting groove formed in the pressure plate. A guide hole extending along the width direction of the secondary battery cell pack is formed in the fixing component. The fixing position is changed along the width direction by a fixing bolt inserted into the guide hole and tightened into the inner side of the mounting groove.

[0005] As described above, the existing technology can only improve the reliability of inspecting secondary battery cell packs when the pressure applied to the cell packs by each pressure plate is uniformly distributed across the entire pressure surface. Therefore, pressure data of the pressure surface of the pressure plate is required. This necessity is not limited to secondary battery cell packs but applies to all devices that apply pressure to objects. Therefore, the Korea Institute of Industrial Technology Planning and Evaluation (KIT) of the Ministry of Trade, Industry and Energy aims to address this problem through project (2410002718) in the "Second Phase New Support Project for the Development of Materials and Components Technology in the Secondary Battery Field in 2024": "Development of a self-diagnostic KIT integrated production system for the activation process with automatic loading and unloading for improving secondary battery productivity."

[0006] Existing technical documents Patent documents (Patent Document) Korean Patent Publication No. 10-2024-0126237, "Pressure Measuring Device, Pressure Measuring Method and Inspection System for Pressure Fixture", published on August 20, 2024. Summary of the Invention The technical problem that the invention aims to solve To address the problems of the prior art, the present invention aims to measure the flatness, parallelism, pressure magnitude, and resistance of a pressure plate that applies pressure to a pressurized object, accurately and easily obtain and provide pressurization data of such pressure plate, thereby improving the reliability of various subsequent operations related to the pressurization process, such as inspection, measurement, monitoring, or manufacturing.

[0007] Means for solving technical problems To address the problems described above, according to one embodiment of the present invention, a main unit for acquiring pressure data is provided. The main unit includes: a unit body inserted between pressure plates in place of a pressure object; electronic pressure-sensitive paper laid flat on one side of the unit body, in contact with the pressure object surface, and outputting an electrical signal based on the distribution of pressure applied by the pressure plates; a communication unit that wirelessly transmits the electrical signal output from the electronic pressure-sensitive paper; and a battery disposed in the unit body to provide power for the operation of the electronic pressure-sensitive paper and the communication unit.

[0008] The battery can be charged by a charging power source, which is supplied through charging electrodes disposed on the unit body.

[0009] The present invention may also include a housing portion, which has a plate-like structure, so as to be located on the upper side of the electronic pressure-sensitive paper in the unit body, and to house the communication unit and the controller for controlling the operation on the inner side.

[0010] The present invention may also include a pair of measuring electrodes, which are respectively formed at both ends of the unit body for measuring resistance.

[0011] The present invention may also include clamping parts, which are disposed on both sides of the upper end of the unit body in such a way as to be clamped by a clamping device.

[0012] According to another embodiment of the present invention, the present invention provides a main unit tray, which is a tray in which multiple main units for pressurized data acquisition are installed side by side according to an embodiment of the present invention, comprising: a tray body, the inner side of which is open upward; and a plurality of slits arranged side by side on the inner side of the tray body, so as to vertically install the main units for pressurized data acquisition respectively.

[0013] The slits can be arranged between the supports, and multiple supports are arranged vertically spaced on both sides of the bottom surface inside the tray body. The measuring electrodes protruding from both sides of the unit body are allowed to pass through and the unit body is prevented from passing through by the anti-detachment part arranged on the outside of each support. The measuring electrodes are inserted between each anti-detachment part by the inlet and outlet guide parts arranged downwardly on both sides of the upper end of the anti-detachment part.

[0014] The invention may further include: a spacer supporting the lower sides of the unit body on the bottom surface within the tray body to form a receiving space between the unit body and the bottom surface; and a router disposed within the receiving space to wirelessly transmit the electrical signals of the electronic pressure-sensitive paper transmitted through communication with the communication unit to an external signal processing device.

[0015] The spacer support may have an anti-detachment step to lock into the groove on the inside where a charging electrode is formed, the charging electrode being formed downwards at the lower end of the unit body for charging the battery.

[0016] The invention may also include probe pins, charging electrodes provided for charging the battery are respectively connected to and supported on both sides of the lower end of the unit body, thereby providing power for charging in each of the gaps.

[0017] Invention Effects According to the main unit for acquiring pressure data and the tray for housing it, the present invention has the following effects: it can measure the flatness, parallelism, pressure magnitude and resistance of the pressure plate that applies pressure to the pressurized object, accurately and easily acquire and provide the pressure data of such pressure plate, thereby improving the reliability of various subsequent operations such as inspection, measurement, monitoring or manufacturing related to the pressure process. Attached Figure Description

[0018] Figure 1 This is a perspective view illustrating a main unit for acquiring pressurized data and a tray for housing it, according to an embodiment of the present invention.

[0019] Figure 2 This is a perspective view of a main unit for acquiring pressurized data according to an embodiment of the present invention.

[0020] Figure 3 This is a rear perspective view of a main unit for acquiring pressurized data according to an embodiment of the present invention.

[0021] Figure 4 This is a structural diagram of a main unit for acquiring pressurized data according to an embodiment of the present invention.

[0022] Figure 5This is a perspective view of a main unit tray according to an embodiment of the present invention.

[0023] Figure 6 This is a front cross-sectional view showing the main unit for acquiring pressurized data according to an embodiment of the present invention mounted on a main unit tray.

[0024] Figure 7 This is a partial top view showing the state in which the main unit for acquiring pressurized data according to an embodiment of the present invention is mounted on the main unit tray.

[0025] Explanation of reference numerals in the attached figures 100: Main unit for pressurization data acquisition; 110: Unit body 111: Groove section; 120: Electronic pressure-sensitive paper 130: Controller; 140: Communication Unit 150: Battery; 151: Charging electrode 160: Housing part; 171, 172: Measuring electrodes 180: Fixture section; 200: Main unit tray 210: Tray body; 211: Top opening 212: Side opening; 220: Slit 221: Bracket; 222: Anti-detachment part 223: Access control section; 230: Separating support section 231: Containment space; 232: Anti-escape steps 240: Probe pin; 250: Router. Detailed Implementation

[0026] This invention can be implemented in various ways with different modifications; therefore, a specific embodiment is illustrated in the figures and explained accordingly. Furthermore, this invention is not limited to this specific embodiment, but should be understood to include all modifications, equivalent technical solutions, or alternative technical solutions within the technical concept of this invention.

[0027] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. Identical structural elements will be assigned the same reference numerals, and repeated descriptions thereof will be omitted.

[0028] Figure 1 This is a perspective view illustrating a main unit for acquiring pressurized data and a tray for housing it, according to an embodiment of the present invention. Figure 2 To illustrate a perspective view of a main unit for acquiring pressurized data according to an embodiment of the present invention, Figure 3 To illustrate a rear perspective view of the main unit for acquiring pressurized data according to an embodiment of the present invention, Figure 4 This is a structural diagram of a main unit for acquiring pressurized data according to an embodiment of the present invention.

[0029] Reference Figures 1 to 4 According to an embodiment of the present invention, the main unit 100 for acquiring pressurized data may include a unit body 110, an electronic pressure-sensitive paper 120, a communication unit 140, and a battery 150.

[0030] The cell body 110 is inserted between the pressure plates in place of the pressurized object. For example, the pressure plate may correspond to a plate that applies pressure to a cell pack of a secondary battery as mentioned in the prior art, but is not limited to this. For various purposes such as experimentation, measurement, and manufacturing, it may correspond to a plate that applies pressure to the pressurized object on one or both sides. In this case, the cell body 110 is loaded into the pressure position in place of such a pressurized object and is pressurized by the pressure plate.

[0031] The electronic pressure-sensitive paper 120 is laid flat on one side of the unit body 110 and in contact with the surface of the object being pressurized, outputting an electrical signal based on the distribution of pressure applied by the pressure plate. For example, the electronic pressure-sensitive paper 120 outputs an electrical signal that can be externally confirmed by measuring the applied pressure using multiple pressure sensors arranged in a two-dimensional plane on a planar component such as a thin film or sheet. For example, the pressure sensors can be various pressure sensing devices or apparatuses that can be formed multiple times on a planar component, including force-sensitive resistors (FSRs) arranged at predetermined intervals along the X and Y directions.

[0032] The communication unit 140 transmits the electrical signal output from the electronic pressure-sensitive paper 120 wirelessly. As an example, the communication unit 140 is a communication device that receives the electrical signal from the electronic pressure-sensitive paper 120 and directly transmits it to an external signal processing device that processes the output pressure value and pressure distribution. As another example, as shown in this embodiment, the communication unit 140 communicates with a router 250 (see reference 140). Figure 5 This is a communication device that uses router 250 as a medium to transmit signals to external signal processing equipment. The communication unit 140 can use various communication methods such as Bluetooth, Ultra-wideband (UWB), Zifeng, Wi-Fi, 3G, LTE, 5G, or Wi-Fi to communicate with external signal processing equipment or router 250.

[0033] As one example, the communication unit 140 directly converts the electrical signal of the electronic pressure-sensitive paper 120 into a wireless signal for transmission. As another example, it receives a transmission signal converted from the electrical signal of the electronic pressure-sensitive paper 130 by the controller 130, etc., and transmits it as a wireless signal. That is, the communication unit 140 can be solely responsible for transmitting the electrical signal of the electronic pressure-sensitive paper 130 as a wireless signal, or the controller 130, etc., can participate in the process, thereby enabling the communication unit 140 to operate in this manner.

[0034] The battery 150 provides the power required for the operation of the electronic pressure-sensitive paper 120 and the communication unit 140. It can be charged via a charging power source, which is supplied through a charging electrode 151 located at the lower end of the unit body 110. The controller 130, described later, can be implemented on a printed circuit board, which may also include a charging circuit for charging the battery 150.

[0035] The main unit 100 for acquiring pressurized data in one embodiment of the present invention may further include a housing 160, measuring electrodes 171 and 172, and a clamp 180.

[0036] The housing portion 160 has a plate-like structure so that it is located above the electronic pressure-sensitive paper 120 within the unit body 110. This allows the communication unit 140 and the controller 130 for notification operations to be housed internally, maintaining a compact structure together with the unit body 110. Furthermore, if necessary, the housing portion 160 can house a battery 150 internally. The communication unit 140 and the controller 130 are formed separately, or may be included in the controller 130. The controller 130 can control the power supply and operation of the electronic pressure-sensitive paper 120 and the communication unit 140 in accordance with operating signals or control signals received from the outside.

[0037] Measuring electrodes 171 and 172 are respectively formed protruding at both ends of the unit body 110 for measuring resistance. They can be a pair of positive and negative measuring electrodes 171 and 172, respectively, and are protruding to allow connection to external resistance measuring equipment, thus functioning as probes for such equipment. Measuring electrodes 171 and 172 are connected to a resistor with a known resistance value and can be connected to various types of resistance measuring equipment. When measuring resistance, calibration is performed based on the known resistance value.

[0038] The clamping parts 180 are respectively provided on both sides of the upper end of the unit body 110 in a clamping manner, and can have a flat structure that is conducive to clamping. These clamping parts 180 can provide a clamping location when a large number of main units 100 for acquiring pressurized data are respectively loaded between various pressurized plates by the clamping device. At least two or more of these clamping parts 180 are formed for stable clamping, and as shown in this embodiment, they can be arranged in a "..." shape based on the corner portions on both sides of the unit body 110. The shape of the character "".

[0039] Figure 5 To illustrate a perspective view of the main unit tray according to an embodiment of the present invention, Figure 6 To show a front sectional view of a main unit for acquiring pressurized data according to an embodiment of the present invention mounted on a main unit tray, Figure 7 This is a partial top view showing the state in which the main unit for acquiring pressurized data according to an embodiment of the present invention is mounted on the main unit tray.

[0040] Reference Figures 5 to 7 In one embodiment of the present invention, the main unit tray 200 is a tray in which multiple main units 100 for pressurized data acquisition are installed side by side. It may include a tray body 210 and a slit 220.

[0041] The inner side of the tray body 210 opens upwards, and for this purpose, an upper opening 211 is formed at the top, thereby allowing the main unit 100 for pressurized data acquisition to be in an open state through an upper opening. Furthermore, the tray body 210 can open to the side, thereby forming side openings 212 on both sides so that the main unit 100 for pressurized data acquisition housed inside can be confirmed.

[0042] Multiple slits 220 are arranged side by side so that the main unit 100 for pressurizing data acquisition can be vertically installed on the inside of the pallet body 210.

[0043] Slits 220 can be disposed between supports 221. The multiple supports 221 are vertically spaced on both sides of the bottom surface within the tray body 210. Anti-detachment portions 222 disposed on the outer side of each support 221 allow the penetration of measuring electrodes 171, 172 protruding from both sides of the unit body 110 while preventing the unit body 110 from passing through. Inlet / outlet guide portions 223, inclined downwards on both sides of the upper end of the anti-detachment portions 222, allow the measuring electrodes 171, 172 to be inserted between the anti-detachment portions 222. Figure 7As shown, the anti-detachment section 222 has a "T"-shaped planar structure together with the support 221 in order to allow the measurement electrodes 171 and 172 to pass through and prevent the unit body 110 from passing through. This structure intersects with the end of the support 221. Thus, when the main unit 100 for pressurized data acquisition is located inside the gap 220 formed between the supports 221, the measurement electrodes 171 and 172 are allowed to pass through the narrowed gap between the anti-detachment sections 222.

[0044] The main unit tray 200 of one embodiment of the present invention may further include: a spacer support 230 for spacer support above the unit body 110; a router 250 for providing electrical signals of the electronic pressure-sensitive paper 120 to an external signal processing device via communication in the main unit 100 for pressurized data acquisition; and a probe pin 240 for providing charging power to the battery 150 of the main unit 100 for pressurized data acquisition housed inside.

[0045] The spacer support 230 supports the lower sides of the unit body 110 on the bottom surface within the tray body 210, thereby forming a receiving space 231 between the unit body 110 and the bottom surface within the tray body 210. The spacer support 230 may be provided with anti-detachment steps 222 to engage with the grooves 111 on the inner side where charging electrodes 151 are formed, which are formed downwards on the lower end of the unit body 110 for charging the battery 150. Therefore, the spacer support 230 separates and supports the lower sides of the unit body 110 from the bottom surface of the tray body 210, thereby forming a receiving space 231 for accommodating the router 250. The anti-detachment steps 222, which can engage with the grooves 111 formed on both sides of the lower end of the unit body 110, prevent the probe pins 240 from detaching laterally from the charging electrodes 151 of the unit body 110 and keep them connected.

[0046] Router 250 can be installed within housing space 231 and can wirelessly transmit the electrical signals of electronic pressure-sensitive paper 120, which are transmitted through communication with communication unit 140, to external signal processing equipment. For this purpose, router 250 can use various communication methods such as Wi-Fi, 3G, LTE, 5G, or Wi-Fi to act as a medium for communication between communication unit 140 and external signal processing equipment. In the external signal processing equipment, the electrical signals of electronic pressure-sensitive paper 120 are processed according to a defined process, and the magnitude of the pressure applied by the pressure plate, flatness, parallelism, etc., measured by electronic pressure-sensitive paper 120, are output through a display device or a designated terminal.

[0047] The probe pins 240 connect and support each charging electrode 151 for charging the battery 150 to both sides of the lower end of the cell body 110, thereby providing power for charging. The probe pins 240 are arranged in two rows along the arrangement direction of the cell bodies 110 on the bottom surface of the tray body 210, allowing power to be supplied to the charging electrodes 151 located on both sides of the lower end of the cell body 110. The probe pins 240 have a telescopic structure within a defined vertical range and can have an internal spring that elastically returns upwards, thereby stably maintaining contact with the charging electrodes 151 and minimizing impact on the charging electrodes 151. Furthermore, the probe pins 240 supply power to the charging electrodes 151 via a cable extending from the tray body 210, which is then converted into a power distribution for charging.

[0048] According to the main unit for acquiring pressure data and the tray for accommodating it as described above, the flatness, parallelism, pressure magnitude and resistance of the pressure plate that applies pressure to the pressurized object can be measured, and the pressure data of such pressure plate can be accurately and easily acquired and provided.

[0049] Furthermore, according to the present invention, through the aforementioned effects, the present invention can improve the reliability of various subsequent operations related to the pressurization process, such as inspection, measurement, monitoring, or manufacturing.

[0050] As described above, the present invention has been illustrated with reference to the accompanying drawings. Various modifications can be made without departing from the scope of the technical concept of the invention. Therefore, the scope of the present invention is not limited to the described embodiments, but is defined by the scope of the invention claims and equivalent content.

Claims

1. A main unit for acquiring pressurized data, characterized in that, include: The unit body, replacing the pressurized object, is inserted between the pressure plates; Electronic pressure-sensitive paper is laid flat on one side of the unit body and in contact with the surface of the object being pressed. It outputs an electrical signal based on the distribution of the applied pressure from the pressure plate. The communication unit transmits the electrical signals output from the electronic pressure-sensitive paper wirelessly; and A battery is disposed in the unit body to provide the power required for the operation of the electronic pressure-sensitive paper and the communication unit. The battery is charged by a charging power source, which is supplied through charging electrodes disposed on the unit body. The main unit for acquiring pressurized data also includes a pair of measuring electrodes, which are respectively formed at both ends of the unit body and connected to a resistor with a known resistance value for calibration, for measuring resistance.

2. The main unit for acquiring pressurized data according to claim 1, characterized in that, It also includes a housing portion, which has a plate-like structure, so that it is located on the upper side of the electronic pressure-sensitive paper in the unit body, and houses the communication unit and the controller for controlling the operation on the inner side.

3. The main unit for acquiring pressurized data according to claim 1, characterized in that, It also includes clamping parts, which are disposed on both sides of the upper end of the unit body in a manner that allows them to be clamped by a clamping device.

4. A main unit tray, comprising multiple trays arranged side-by-side for pressurized data acquisition main units as described in any one of claims 1, 2, and 3, characterized in that... include: The tray body opens upwards from the inside; as well as Multiple gaps are arranged side by side on the inner side of the tray body so that the main unit for pressurizing data acquisition can be installed vertically respectively.

5. The main unit tray according to claim 4, characterized in that, The slits are arranged between the supports, and multiple supports are arranged vertically on both sides of the bottom surface inside the tray body. The measuring electrodes protruding from both sides of the unit body are allowed to pass through and the unit body is prevented from passing through by the anti-detachment part arranged on the outside of each support. The measuring electrodes are inserted between each anti-detachment part by the inlet and outlet guide parts arranged downwardly on both sides of the upper end of the anti-detachment part.

6. The main unit tray according to claim 4, characterized in that, Also includes: Separating the support portion, the lower two sides of the unit body are supported on the bottom surface inside the tray body to form a receiving space between the unit body and the bottom surface; as well as A router, installed within the containment space, wirelessly transmits the electrical signals of the electronic pressure-sensitive paper, which are transmitted through communication with the communication unit, to an external signal processing device.

7. The main unit tray according to claim 6, characterized in that, The spacer support has an anti-detachment step to lock into the groove on the inside where the charging electrode is formed. The charging electrode is formed at the lower end of the unit body so as to charge the battery.

8. The main unit tray according to claim 4, characterized in that, It also includes probe pins, charging electrodes provided for charging the battery are respectively connected to and supported on both sides of the lower end of the unit body, thereby providing power for charging in each of the gaps.