Uniform mixing method of ceramic bond superhard material grinding wheel

By using a solid wetting agent formulation and hot mixing process in ceramic-bonded superhard material grinding wheels, the problems of uniformity and flowability of the forming material were solved, the strength of the wet blank and the grinding performance were improved, and uniform wear of the grinding surface and high-precision machining of the workpiece were achieved.

CN122401294APending Publication Date: 2026-07-17ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHENGZHOU RES INST FOR ABRASIVES & GRINDING CO LTD
Filing Date
2026-04-20
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, ceramic-bonded superhard material grinding wheel forming materials have poor uniformity, insufficient fluidity, and low wet blank strength, resulting in uneven wear of the grinding surface and easy abrasive shedding, making it difficult to meet the needs of high-end manufacturing.

Method used

By employing a solid wetting agent formulation (polyethylene glycol stearate, hydrogenated castor oil, modified lanolin, nano silica, and polyepoxysuccinic acid PESA) and a hot mixing process, ceramic binders are uniformly coated onto the surface of superhard abrasives, thereby improving the looseness, flowability, and wet blank strength of the molded material.

Benefits of technology

It significantly improves the uniformity of the molding material and the strength of the wet blank, stabilizes the grinding performance, ensures uniform consumption of the grinding surface, reduces abrasive shedding and chip adhesion, and improves the machining accuracy and surface quality of the workpiece.

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Abstract

本发明公开了一种陶瓷结合剂超硬材料砂轮均匀混料方法,采用创新固体润湿剂配方及热混料工艺,步骤包括原料预处理、固体润湿剂熔融、热混料、冷却固化与分散。所述固体润湿剂由聚乙二醇硬脂酸酯、氢化蓖麻油、改性羊毛脂、纳米二氧化硅及聚环氧琥珀酸组成,在80‑120℃下熔融后与预处理后的陶瓷结合剂、超硬磨料在80‑110℃下高速混合,实现陶瓷结合剂在超硬磨料表面的均匀包裹。本发明制备的成型料结合剂对超硬磨料包覆均匀,无结合剂团聚,超硬磨料裸露的问题,松装密度和湿坯强度均有明显提升,流动性优异,无需进行干燥工序,所制砂轮磨削性能稳定,有效解决了砂轮粘屑、工件烧伤等行业难题,适用于多种陶瓷结合剂超硬材料砂轮产品。
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