A novel structure for air-cooled fuel cell stacks

By optimizing the gas supply and heat dissipation of the air-cooled fuel cell stack through modular design and distributed heat dissipation structure, the problems of uneven thermal management and uneven gas supply are solved, the bottleneck effect is reduced, and the stability and reliability of the battery are improved, making it suitable for high-power applications.

CN122677477APending Publication Date: 2026-09-01QINGHANG TIMES (SHENZHEN) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510205420.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-09-01

AI Technical Summary

Technical Problem

Existing air-cooled fuel cell stacks suffer from uneven thermal management, uneven gas supply, and bottleneck effects in high-power applications, which affect the stability and safety of battery performance.

Method used

It adopts a modular design, distributed heat dissipation and a highly symmetrical annular star-shaped structure to optimize airflow distribution. Combined with a cylindrical air supply chamber and a wedge-shaped heat dissipation air duct, it ensures uniform air supply and heat dissipation efficiency, and reduces the bottleneck effect.

Benefits of technology

It achieves efficient heat dissipation and air supply uniformity, reduces the impact of the bottleneck effect, and improves the system's reliability and its ability to be applied to high-power application scenarios.

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Abstract

This invention relates to the field of fuel cell technology and discloses a novel air-cooled fuel cell stack design. The stack employs a modular design, distributed heat dissipation, and a highly symmetrical annular star-shaped layout to optimize the gas supply path and improve thermal management efficiency. Its core structure includes a cylindrical gas supply chamber located at the center of the stack, uniformly supplying hydrogen and air. Modular cells are arranged in an annular star-shaped pattern around the gas supply chamber, with heat sinks on both sides, forming wedge-shaped heat dissipation channels between adjacent modules. The modular design reduces the impact of individual cell module failures on the overall system, avoids the bottleneck effect, and improves reliability. The symmetrical and distributed heat sink layout prevents core overheating while ensuring uniform heat dissipation and reducing airflow dead zones. The compact and symmetrical arrangement of cell modules around the gas supply chamber shortens the gas supply path, achieving efficient and uniform gas supply and improving the overall performance of the stack. This invention improves gas supply uniformity and heat dissipation efficiency, reduces the bottleneck effect, enhances system stability, and facilitates the development of more stable, higher-power, and lightweight fuel cell stacks, enhancing the applicability of fuel cell stacks in scenarios such as drones and aerospace.
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