Energy-saving rail, energy-saving train wheel and friction stir welding method for preparing the same
CN122913648APending Publication Date: 2026-10-16XI AN JIAOTONG UNIV
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Patent Information
- Application Number
- CN202510404196.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-10-16
AI Technical Summary
Technical Problem
[0006]目前在长距离高铁、重载电气化铁路的供电节能技术方面,除了双轨并联、增设高成本的“专用回流电缆”这两种减小钢轨回流电阻的节电降耗方案之外,并未见到节能型承载钢轨的研究与应用报道(也未见采用搅拌摩擦钎焊制备复合轨的报道)
Benefits of technology
本发明首次提出利用低温、高效、低变形的搅拌摩擦钎焊工艺制备导电金属/钢复合钢轨,并作为新型节能型钢轨,可以从根本上降低电气化铁道电力牵引供电系统中以钢轨为回流通路主干线的列车供电回路电阻,从而提升电气化铁道(尤其是长距离高铁、重载电气化铁路、城市轻轨)的用电效率与安全性,同时为电力机车行业提供节能新技术思路(如除了节电型钢轨,还可以利用搅拌摩擦钎焊工艺制备带有金属导电环的钢轮,并作为新型节能型列车车轮)。
✦ Generated by Eureka AI based on patent content.
Abstract
The application discloses an energy-saving rail, an energy-saving train wheel and a friction stir brazing preparation method thereof. An aluminum layer is welded on the side rail waist of a rail to prepare a composite rail capable of reducing the backflow resistance of the rail and reducing the corrosion and thinning of the rail body. In addition, in order to reduce the resistance of the train wheel in the backflow path, a copper or aluminum layer is welded on the end surface of the train wheel. The application adopts the friction stir brazing preparation process, ensures that the coating metal and the steel wheel and rail base are metallurgically combined, thereby preventing the interface between the aluminum coating at the side rail waist of the rail and the welded rail from cracking in the bearing pressure cycle, and preventing the interface between the copper coating or aluminum coating of the train wheel and the welded steel wheel from cracking due to high-speed rotation.
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