The invention discloses a high-firmness
honeycomb ceramic carrier and a preparation method thereof.
Cordierite honeycomb ceramic is used as a base body; an aluminum
oxide coating layer and a
composite coating layer are arranged on the surface of the base body in sequence; by the total weight of the
honeycomb ceramic carrier, the
honeycomb ceramic carrier contains 85-95 percent of
cordierite honeycomb ceramic, 2-7 percent of the aluminum
oxide coating layer and 3-8 percent of the
composite coating layer; by the total weight of the
composite coating layer, the composite
coating layer contains 40-80 percent of
titanium dioxide, 5-35 percent of
silicon dioxide, 1-10 percent of aluminum
oxide and 10-40 percent of an auxiliary. The preparation method comprises the following steps: (1) immersing the
cordierite honeycomb ceramic base body subjected to
acid treatment into
alumina sol for treatment, taking out the
cordierite honeycomb ceramic base body, blowing away residual liquid, and
drying and
roasting to obtain the cordierite honeycomb ceramic base body loaded with the aluminum
oxide coating layer; (2) soaking the carrier obtained by the step (1) in composite coating layer
slurry for treatment, taking out the carrier, blowing away the residual liquid, and
drying and
roasting to obtain a final product. The coating layer load of the honeycomb ceramic carrier is large, the firmness is high, and the preparation technology is simple; the
mechanical strength of the base body is not damaged; the high-firmness honeycomb ceramic carrier is suitable for industrial application.