The invention relates to a method for preparing a
solid core rod of a one-step molded high-
voltage composite insulator. At present, a large-
diameter epoxy glass fiber core rod in particular a large-
diameter solid core rod which is used for a high-
voltage strut composite insulator and has the
diameter of more than 130 millimeters does not exist domestically. The method for preparing the
solid core rod comprises the following steps of: selecting an internal mold
high pressure foaming
system to make an uninterrupted
closed cell foamed insulation core body; adopting the combination of a circumferential
yarn and a longitudinal
yarn to ensure that the circumferential
yarn, the longitudinal yarn and the
closed cell foamed core body enter a pre-forming mold at the same time; according to different
stress strength grades, enwinding the yarn circumferentially for 1 to 3
layers; adopting a vacuum gum injecting method in a gum dipping process; adding the pre-forming mold and a gum injecting hole to a mold part; and putting the
closed cell foamed core body, the longitudinal yarn and the circumferential yarn into the mold at the same time to soak an
epoxy resin adhesive for solidification molding so as to ensure that the closed
cell foamed core body is adhered to a
fiber resin layer more firmly. A product produced by the preparation method can replace the large-diameter
solid core rod and meet the operating requirements on the core body of the composite insulator.